Schwinn 460 Variable Stride Elliptical User manual

Assembly Manual
Instrucciones para el montaje
Instructions de montage
Nautilus®Bowflex®Schwinn®Fitness StairMaster®Universal®Nautilus Institute®
460 Elliptical Trainer
001-7311-081408B

Important Safety Instructions.........................................................................................................................................1
Parts....................................................................................................................................................................................2
Hardware ...........................................................................................................................................................................3
Assembly Steps.................................................................................................................................................................4
Troubleshooting..............................................................................................................................................................15
Contacts............................................................................................................................................................................16
Instrucciones para el montaje.....................................................................................................................................17
Instructions de montage ...............................................................................................................................................35
Table of Contents
Before Assembly
Select where you are going to locate your Schwinn®460 Elliptical carefully. The best place for your machine is on a hard, level
surface. For best results, assemble the unit in the location where you intend to use it. Allow an assembly area of at least 10’
length x 10’ width (2.6m L x 2.6m W) and at least 10’ length x 6’ width (2.6m L x 2m W) of free space for safe operation.
Follow these basic tips to make your assembly
quick and easy.
1. Gather all the pieces you need for each step.
2. Turn all the bolts and locknuts toward the right to tighten . Turn towards the left to loosen them.
3. All of the tools needed for assembly are included with the unit. You may find the use of a utility knife or scissors
beneficial during the unpacking and assembly process.
4. When attaching two pieces, lightly lift and look through the bolt holes to help guide the bolt through the holes.
5. Assembly requires two people.
NOTICE:Some axles contain oil. Use appropriate measures to avoid staining clothes or carpet.
Required Tools
• 6mmHexKeyw/PhillipsHeadScrewdriver
• CombinationWrench(Qty2)
• 17mmsocketwrench(notincluded)
• Utilityknifeorscissors(notincluded)
*ToolandHardwarespecificationsubjecttochangewithoutnotice.

Assembly Manual
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Important Safety Instructions
• Keepbystandersandchildrenawayfromtheproductyouareassemblingatalltimes.
• Donotconnectpowersupplytothemachineuntilinstructedtodoso.
• Donotassembleequipmentinadamporwetlocations.
• Makesureassemblyisdoneinanappropriateworkspaceawayfromfoottrafficandexposuretobystanders.
• Somecomponentsofthemachinecanbeheavyorawkward.Useasecondpersonwhendoingtheassemblysteps
involvingtheseparts.Donotdostepsthatinvolveheavyliftingorawkwardmovementsonyourown.
• Setupthismachineonasolid,level,horizontalsurface.
• Donottrytochangethedesignorfunctionalityofthismachine.Thiscouldcompromisethesafetyandcanvoid
the warranty.
• IfreplacementpartsarenecessaryuseonlygenuineNautilusreplacementpartsandhardware.Failuretouse
genuine replacement parts can cause a risk to users, keep the machine from operating correctly or void the
warranty.
• Donotuseorputthemachineintoserviceuntilthemachinehasbeenfullyassembledandinspectedfor
correct performance in accordance with the Owner’s Manual.
Indicatesapotentiallyhazardoussituationwhich,ifnotavoided,couldresultindeathorseriousinjury.
Read and understand the complete Owner’s Manual.
Read and understand all Warnings on this machine.
Before using this equipment, obey the following warnings:

Assembly Manual
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9
8
2
1
10
11
6
5
18
17 7
4
21
15
16
20
13
12
14
3
22
Item# Qty Description
1 1 Main Assembly
2 1 RearStabilizer
3 1 FrontStabilizer
4 1 Mast Boot
5 1 RightHandlebar
6 1 LeftHandlebar
7 1 ConsoleMast
8 1 LeftCamAssembly
9 1 RightCamAssembly
10 1 Right Swing Arm
11 1 Left Swing Arm
Item# Qty Description
12 1 HeartRateStrap
13 1 ConsolewithFan
14 1 PowerCord
15 1 WaterBottleHolder
16 1 Right Water Bottle Bracket
17 1 Left Water Bottle Bracket
18 1 MastBootClip
19 - not used
20 1 Transport Strap
21 2 RoundCover
22 1 ArmPivotRod
Parts

Assembly Manual
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(Hardwarenotatactualsize)
Hardware
Item #23
M5x15PhillipsHead
Screw
Qty8
Item #24
M8x20ButtonHead
Bolt
Qty16
Item #25
M8x20HexHeadBolt
Qty2
Item #26
M10x80ButtonHead
Bolt
Qty2
Item #27
M8 Spring Lock Washer
Qty18
Item #28
M8 Flat Washer
Qty16
Item #29
M8 Wide Flat Washer
Qty2
Item #30
M10 Spring Lock
Washer
Qty6
Item #31
M10 Wide Flat Washer
Qty12
Item #32
M10HexLockNut
Qty6
Item #33
Wave washer
Qty2
Item #34
M10x85ButtonHead
Bolt
Qty4

Assembly Manual
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1
24
27
28
2
Figure 1
Assembly
Step 1: Rear Stabilizer
Parts
 •#1-MainAssembly(Qty1)
 •#2-RearStabilizer(Qty1)
Hardware
 •#24-M8x20ButtonHeadBolt(Qty2)
 •#27-M8SpringLockWasher(Qty2)
 •#28-M8FlatWasher(Qty2)
Tools
•6mmHexKey
Note: This step requires two people.
1-1 HaveonepersonlifttherearoftheMainAssembly.
1-2 MovetheRearStabilizerundertheMainAssembly
with the handle facing out and the bolt holes up.
1-3 Align the bolt holes.
1-4 AttachtheRearStabilizertotheMainAssemblywith
the hardware shown.
1-5 Tighten hardware.

Assembly Manual
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3
32 31
30
31
26
24
27
28
Step 2: Front Stabilizer
Parts
 •AssemblyfromStep1
 •#3-FrontStabilizer(Qty1)
Hardware
 •#24-M8x20ButtonHeadBolt(Qty2)
 •#26-M10x80ButtonHeadBolt(Qty2)
 •#27-M8SpringLockWasher(Qty2)
 •#28-M8FlatWasher(Qty2)
 •#30-M10SpringLockWasher(Qty2)
 •#31-M10WideFlatWasher(Qty4)
 •#32-M10HexLockNut(Qty2)
Tools
 •6mmHexKey
 •CombinationWrench(or17mmsocketwrench-not
included)
Assembly
Figure 2
Note: This step requires two people.
2-1HaveonepersonliftthefrontoftheMainAssembly
whilethesecondpersonslidestheFrontStabilizer
under the Main Assembly bracket with the wheels
facing away from the Main Assembly.
2-2 Seat the Main Assembly bracket on the Front
Stabilizerandaligntheboltholes.
Note: If you have difficulty seating the Main Assembly
ontotheFrontStabilizer,lifttheRearStabilizerafew
inches off of the floor until the bolt holes line up.
2-3 InstalltwoM8x20ButtonHeadBolts(#24),twoM8
Spring Lock Washers (#27) and two M8 Flat Washers
(#28) through the top bolt holes.
2-4 InstalltwoM10x80ButtonHeadBolts(#26)intothefront
bolt holes with two M10 Spring Lock Washers (#30), four
M10WideFlatWashers(#31)andtwoM10HexLockNuts
(#32) as shown.
2-5 Tighten the hardware.

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Step 3: Console Mast
Parts
 •AssemblyfromStep2
 •#7-ConsoleMast(Qty1)
Hardware
 •#24-M8x20ButtonHeadBolt(Qty4)
 •#27-M8SpringLockWasher(Qty4)
 •#28-M8FlatWasher(Qty4)
Tools
 •6mmHexKey
7
24
27
28
W1
W2
Figure 3
Assembly
Note: This step requires two people.
3-1 HaveonepersonholdtheConsoleMastinplace
whiletheotherpersonconnectstheMainConsole
wire (W1) to the the Main Assembly wire (W2).
3-2 SettheConsoleMast on the Main Assembly and
line up the bolt holes.
NOTICE:Donotpinchthewireswhenputtingthe
ConsoleMastontheMainUnit.
3-3 AttachtheConsoleMasttotheMainAssemblywith
the hardware shown.
3-4 Tighten the hardware.

Assembly Manual
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18
M
22
Figure 4b
4
P
Figure 4a
Step 4: Mast Boot and Arm Pivot Rod
Parts
 •AssemblyfromStep3
 •#4-MastBoot(Qty1)
 •#18-MastClip(Qty1)
 •#22-ArmPivotRod(Qty1)
Note: InstalltheMastBootandCliptopreventhardware
from falling into the Mast area of the Main
Assembly.
Assembly
4-1 Separate the Mast Boot slit.
4-2SlidetheMastBootaroundtheConsoleMastfromthe
back to front (Figure 4a).
4-3Seatintotheplasticshroud(P).
4-4PushtheMastClipintotheholesinthefrontofthe
Mast Boot (Figure 4b).
4-5PushtheArmPivotRodthroughthepivotmount(M)
ontheConsoleMast(Figure4b).

Assembly Manual
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Assembly
22 10
29 27
25
21
11
33
Figure 5a
Step 5: Swing Arms and Handlebars
Parts
 •AssemblyfromStep4
 •#5-RightHandlebar(Qty1)
 •#6-LeftHandlebar(Qty1)
 •#10-RightSwingArm(Qty1)
 •#11-LeftSwingArm(Qty1)
Hardware
 •#21-RoundCover(Qty2)
 •#24-M8x20ButtonHeadBolt(Qty8))
 •#25-M8x20HexHeadBolt(Qty2))
 •#27-M8SpringLockWasher(Qty10)
 •#28-M8FlatWasher(Qty8)
 •#29-M8WideFlatWasher(Qty2))
 •#33-WaveWasher(Qty2)
(Step 5 continued on next page)
Tools
 •6mmHexKey
 •CombinationWrench(Qty2)
Note:Performsteps5-1and5-2ononesideandthenrepeat
on the other side.
5-1 PutoneWaveWasherontheArmPivotRod(22)onthe
right side (Figure 5a).
5-2 InstalltheRightSwingArmontheArmPivotRodwith
one M8 Wide Flat Washer, M8 Spring Lock Washer
andM8x20HexHeadBolt(Figure5a).
5-3 Tighten the hardware on the Swing Arms. Install the Round
Covers(Figure5a).

Assembly Manual
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5
6
24
27
28
Step 5: Swing Arms and Handlebars (cont.)
Note: This step requires two people.
5-4PuttheendoftheHandlebarintothetopoftheSwingArm
(Figure 5b). Make sure that the bolt holes are aligned.
5-5 InstallfourM8x20ButtonHeadBolts,M8SpringLock
Washers and M8 Flat Washers (Figure 5b). Tighten the
hardware.
5-6 Repeat Steps 5-4 and 5-5 on the opposite side.
Assembly
Figure 5b

Assembly Manual
10
Step 6: Attach the Cam Assembly to the
Main Assembly
Parts
 •MainAssemblyfromStep5
 •#8-LeftCam Assembly
 •#9-RightCam Assembly
Note: This step requires two people.
6-1RotatetheCrankArmuntiltheroller(R)isatitslowest
position (Figure 6a).
6-2SettheCamAssemblyontheCrankArmroller(R)asshown
inFigure6b.ThereisatrackontheCamAssemblythatsitson
theCrankArmroller.
Note: Make sure that the roller aligns correctly in the track.
Assembly
R
8
9
R
Figure 6a
Figure 6b
Note: Read and understand Steps 6 thru 8 before starting the assembly process for these sections.
Performsteps6through8ononesideofthemachineandthenrepeatonoppositeside.

Assembly Manual
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Assembly
Step 7: Attach the Square Pedal
Arms to the Swing Arms
Parts
 •Main Assembly from Step 6
Hardware
 •#30-M10SpringLockWasher(Qty2)
 •#31-M10WideFlatWasher(Qty4
 •#32-M10HexLockNut(Qty2)
 •#34-M10x85ButtonHeadBolt(Qty2)
Tools
 •6mmHexKey
 •CombinationWrench(or17mmsocketwrench-
not included)
32
31
30
34
31
H1
A1
Figure 7
7-1 SlidethefrontendoftheSquarePedalArm(A1)intothe
Swing Arm bracket.
7-2 AligntheSquarePedalArmwiththetopholes(H1)ofthe
Swing Arm.
7-3 AttachthePedalArmtotheSwingArmwithoneM10x
85ButtonHeadBolt,twoM10WideFlatWashers,one
M10SpringLockWasherandoneM10HexLockNut.
7-4 Handtightenhardware.
Note: Donottightenhardwareatthistime.

Assembly Manual
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Assembly
32
31
30
34
H2
31
A2
Step 8: Attach the Round Pedal Arms
to the Swing Arms
Parts
 •Main Assembly from Step 7
Hardware
 •#30-M10SpringLockWasher(Qty2)
 •#31-M10WideFlatWasher(Qty4)
 •#32-M10HexLockNut(Qty2)
 •#34-M10x85ButtonHeadBolt(Qty2)
Tools
 •6mmHexKey
 •CombinationWrench(or17mmsocketwrench-
not included)
Figure 8
Note: This step requires two people.
8-1 HaveonepersonadjusttheCamAssembly,by
rotatingitfromtheFootPaduntiltheholesofthe
RoundPedalArm(A2)andthelowerholes(H2)inthe
Swing Arm bracket align.
8-2 AttachthefrontendoftheRoundPedalArmtothe
bottom holes in the Swing Arm with one M10 x 85
ButtonHeadBolt,twoM10WideFlatWashers,one
M10SpringLockWasherandoneHexLockNut.
8-3 TightenallhardwareonSquareandRoundPedal
Arms.
8-4 Repeat Steps 6 thru 8 on opposite side.

Assembly Manual
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Assembly
Step 9: Attach the Console and Fan to
the Mast
Parts
 •MainAssemblyfromStep8
 •#13-ConsolewithFan(Qty1)
Hardware
 •#23-M5x15PhillipsHeadScrew(Qty4)
Tools
 •PhillipsScrewdriver
W3
W1
23
Figure 9
Note: This step requires two people.
9-1 HoldtheConsoleabovetheMastplateandconnect
theMainConsolewire(W1)totheConsolewire(W3).
9-2 TuckthewireconnectorsintotheConsoleMast.
NOTICE:Donotpinchthewireswhenputtingthe
ConsoleontheConsoleMast.
9-3 AttachtheConsoletotheMastwiththehardware
shown.

Assembly Manual
14
Assembly
17
15
23
16
Step 10: Water Bottle Holder
Parts
 •MainAssemblyfromStep9
 •#15-WaterBottleHolder(Qty1)
 •#16-RightBracket(Qty1)
 •#17-LeftBracket(Qty1)
Hardware
 •#23-M5x15PhillipsHeadScrew(Qty4)
Tools
 •PhillipsHeadScrewdriver
Figure 10
10-1 InstalltheWaterBottleBracketstotheConsoleMast
at the pivot mount with the hardware shown.
The Water Bottle Brackets are labeled with an "R" for
right and an "L" for left.
10-2 PlacetheWaterBottleHolderbetweenthe
brackets.

Assembly Manual
15
Assembly
Problem Check Solution
Unitrocks/doesnotsitlevel Leveleradjustmentonfront
stabilizer
Level the machine by turning the feet in or out.
Surface under unit Movemachinetolevelareaifadjustmentsdonot
compensate for unlevel surfaces.
Footpedalsloose/unitdifcult
to pedal
Hardware Tightly secure all hardware on pedal arm, sub
pedal arm, and handlebars.
Troubleshooting
Final Inspection
Inspect your machine to ensure that all fasteners are tight, the machine is level and components are properly assembled.
Failure to visually check and test assembly before use can cause damage to the equipment. It can also cause
seriousinjurytousersandbystanders.

Assembly Manual
16
Contacts
UNITED STATES
CUSTOMER SERVICE email
[email protected]
TECHNICAL/CUSTOMER SERVICE
Tel: (800) NAUTILUS, (800-628-8458)
Fax: [phone]
E-mail: [email protected]
CORPORATE HEADQUARTERS
Nautilus, Inc.
World Headquarters
16400 SE Nautilus Drive
Vancouver, Washington, USA 98683
Phone: (800) NAUTILUS [phone]
INTERNATIONAL
For technical assistance and a list of distributors in your area, please
call or fax one of the following numbers.
INTERNATIONAL CUSTOMER SERVICE
Nautilus International S.A.
Rue Jean Prouvé
1762 Givisiez / Switzerland
Tel: + 41 26 460 77 77
Fax: + 41 26 460 77 70
E-mail: [email protected]
GERMANY and AUSTRIA
Nautilus Deutschland GmbH
Albin-Köbis-Str. 4
51147 Köln
Tel: + 49 02203 2020 0
Fax: + 49 02203 2020 45 45
ITALY
Nautilus Italy S.r.l., Via della Mercanzia, 103
40050 Funo di Argelato - Bologna
Tel: + 39 051 664 6201
Fax: + 39 051 664 7461
SWITZERLAND
Nautilus Switzerland SA
Rue Jean-Prouvé 6
CH-1762 Givisiez
Tel: + 41 26 460 77 66
Fax: + 41 26 460 77 60
UNITED KINGDOM
Nautilus UK Ltd
4 Vincent Avenue
Crownhill, Milton Keynes, Bucks, MK8 0AB
Tel: + 44 1908 267 345
Fax: + 44 1908 267 345
CHINA
Nautilus (Shanghai) Fitness Co., Ltd.
7A No.728, Yan’an Road (West)
200050 Shanghai, China
Tel: + 86 21 523 707 00
Fax: + 86 21 523 707 09

Nautilus®Bowflex®Schwinn®Fitness StairMaster®Universal®Nautilus Institute®
Instrucciones para el montaje
Entrenador elíptico Schwinn®460

Instruccionesparaelmontaje
18
Recomendaciones importantes sobre seguridad ....................................................................................19
Piezas................................................................................................................................................................20
Herraje..............................................................................................................................................................21
Pasos del montaje..........................................................................................................................................22
Solución de problemas .................................................................................................................................33
Contactos .........................................................................................................................................................34
Contenido
Antes del montaje
SeleccionecuidadosamenteellugardondecolocaráelEntrenadorelípticoSchwinn®460.Elmejorlugarpara
sumáquinaesunasuperciesólidaynivelada.Paraobtenerlosmejoresresultados,montelaunidadenla
ubicacióndondelautilizará.Dejeunáreademontajedealmenos2,6mdelargox2,6mdeancho(10’x10’)yal
menos 2,6 m de largo x 2,6 m de ancho (10’ x 10’) de espacio libre para una operación segura.
Sigaestosconsejosbásicosparamontarlamáquinademanerarápidayecaz.
1.Reúnatodaslaspiezasquenecesitaparacadapaso.
2.Giretodoslospernosycontratuercashacialaderechaparaapretar.Silosgirahacialaizquierda,lossoltará.
3.Todaslasherramientasnecesariasparaelmontajeseincluyenconlaunidad.Puedeencontrarútilelusodeun
cuchilloutilitariootijeraduranteelprocesodedesempaqueymontaje.
4.Alunirdospiezas,levantesuavementeymireatravésdelosoriciosparapernosandeguiarelpernoatravésde
los orificios.
5.Pararealizarelmontajeserequierendospersonas.
AVISO: Algunosejescontienenaceite.Uselasmedidasadecuadasparaevitarmancharlaropaolaalfombra.
Herramientas necesarias
• Llavehexagonalde6mmcondestornilladorPhillips
• Llavecombinada(Cant.2)
• Llavedetuercade17mm(noincluida)
• Cuchilloutilitariootijera(noincluidos)
*Laespecicacióndeherramientasyherrajeestásujetaacambios
sin previo aviso.