Schwinn Active series 20 series User manual

20 SERIES
RECUMBENT BIKE
ASSEMBLY GUIDE
PN 001-7054 REVA (06/14/2007) ASSEMBLY GUIDE

Table of Contents
Exploded View .......................................................................................2
Parts List .................................................................................................:3
Hardware ................................................................................................4
Assembly Instructions ..........................................................................5
AC Adapter Specifications ..................................................................15
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PARTSLiST
Re[ Description Qty
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Main Frame
Front Stabilizer
RearStabilizer
Saddle Support Frame
RailTube
Handlebar
Saddle
Back Cushion
PulseWire Connector
Console (Computer)
Left Pedal
Right Pedal
Carriage Bolt M10x 65ram
Acorn Nut M10
Arc Washer ID 10.5;OD25ram:T 1.5ram
Allen HeadScrew M8x 15ram
FlatWasher ID8.4ram;OD25ram;T1.5ram
Limit Rubber Pad
Crank
Phillips Screw M6x 15ram
Not Used
Lower PulseWire (Contact Heart Ratewire)
Middle PulseWire (Contact Heart Ratewire)
Lower ComputerWire
HandlebarWire Connector (CHRElectrode cable)
Allen HeadScrew M8x 10ram
ComputerWire Connector
Flat Head PhillipsScrew M5x 10ram
Adjustment Handlebar
Screw M6x 8ram
Front Post
Arc Washer (ID8.5;OD22ram:T1.5ram)
16
12
4
1
8
1
1
1
1
4
1
4
1
1
1
4
If you are missing items, are short quantities, or have damagedcomponents,
please contact at 1 -800- 4- MY- HOME.

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13.CarriageBolt M10 x6Bmm- 2pcs
14.Acorn Nut M10 - 2pcs
15.ArcWasher- 2 pcs
(ID10.Bmm;OD2Bmm;T 1.Bmm)
16.Allen HeadScrew- 16pcs
M8 x 1Bmm
17.FlatWasher- 12pcs
(ID8.4mm;OD16mm;T 1.Bmm)
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18.Limit RubberPad- 4pcs
20.Phillips HeadScrew - 8pcs
M8 x 1Bmm
26.Allen HeadScrew - 4pcs
M8 x 10mm
32.ArcWasher- 4 pcs
(ID8.Bmm;OD22mm;T 1.Bmm)
Allen or HexL- Key6mm- 1pc
OpenEndWrench 1Bmm- 1pc J

You will also need the following tools, which are readily available from
any hardware store:
Phillips screwdriver
Basic Assembly Principles
Here are a few basic tips that will aid in the assembly process.
By using these principles, you can simplify each process and save
yourself extra time and effort.
1.To make the assembly process go faster, gather the pieces you need
for each step and thoroughly read the assembly instructions for that
step prior to starting assembly for the step.
2. When attaching two pieces, gently lift and look through the bolt holes
to help guide the bolt through the holes.
3. As a general rule, and for all bolts and nuts, turn bolts or nuts toward
the right to tighten and left to loosen. Or you can remember the
mnemonic: "Righty tighty, Lefty Ioosey."
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Step 1Install Front Stabilizers
Parts:
=Front Stabilizer (2)
=Main Frame (1)
=Carriage Bolts- 2 (13)
=ArcWasher - 2 (15)
=Acorn Nut- 2 (14)
Tools:
=Wrench
Step 1: Install FrontStabilizer (2) to Main Frame (1) using two Car-
riage Bolts (13), two ArcWashers (15), and two Acorn Nuts (14)
as indicated (Figure 1).
Note: Position FrontStabilizer soarrow ondecal is pointing upwards
(Figure1A).
Figure 1
UP_
Sticker
Figure 1A

Step 2Assemble Saddle Support
Parts:
• Saddle Support Frame (4)
RaiITube (5)
Step 2-1: Side Saddle Support Frame (4) onto RaiITube (5) as shown
in Figure 2. The wires from the RaiITube pass through the
Saddle Support Frame.
Note: Take care not to cut or pinch the wires.
Figure 2

Step 3 Install RaiITube Assembly to Main Frame
Parts:
• Lower PulseWire (22)
Middle PulseWire (23)
RaiITube Assembly (5) from
Step 2
=Main Frame (1)
• Allen Head Screws- 6 (16)
FlatWasher - 6 (17)
Limit Rubber Pad - 2 (18)
Tools:
•Allen Key L6
Step 3-1: Connect theLower PulseWire (22) to the Middle PulseWire
(23) as shown in Figure 3A.
Step 3-2: Side the RailTube Assembly (5) onto the Main Frame (1)
and attach using 6 Allen Head Screws (16) and 6 FlatWash-
ers (17) as shown in Figure 3.
NOTE: Make sureto pushLower PulseWire (22)andthe Middle Pulse
Wire (23)into the Main Frame(1) connection bracket. Ensure
the wires will not be pinchedor severed when assemblingthe
RailTubeAssembly (5)to the Main Frame(1).
Step 3-3: Attach the 2Limit Rubber Pads using 2 Allen Head Screws
(16). DO NOT overtighten screws.
Figure 3A
Figure 3

Step 4Attach Rear Stabilizer Bar
Parts: Tools:
• Rear Stabilizer Bar (3) oAIlen Key L6
• Rail Tube Assembly (5)
• Allen Head Screw- 4 (16)
• FlatWasher - 2 (17)
Limit Rubber Pads - 2 (18)
Step 4-1: Attach the Rear Stabilizer Bar (3) to the RaiITube (5) using
4Allen Head Screws (16), 2 FlatWashers (17), and 2 Limiting
Rubber Pads (18).
DO NOT overtighten the screws attaching the 2 Limiting
Rubber Pads (18).
NOTE: Make surethe RearStabilizer Bar (3)is orientated asillustrated, with
the bendin the barfacing forward.
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Figure 4