SCI SpecPRO CSMx60 Series Instruction manual

PO Box 15732, Brooksville, FL 34604 - Phone: [phone], Fax [phone]
www.surgesuppression.com
2018 SSI®. Rev Date 10/4/2018
Page 1of 2
SS05980
“
“
Description:
Parallel connected, AC power Surge Protective Device.
Application:
Designed for use at ANSI/IEEE C62.41.1 & C62.41.2 location
categories C, B and A. Designed to protect critical and sensitive
loads fed from individual disconnects, sub panels, distribution
panels and service entrance locations.
Warranty:
15 Years
Unit Listings:
Listed to ANSI/UL 1449 4th Edition by UL (E315947), CSA
(MC#241804); UL1283
Circuit Design:
Parallel connected, multi-stage hybrid Frequency Responsive
Circuitry circuit design incorporating discrete all mode protection
and both component level thermal fusing and internal over-current
fusing. All protection circuits are encapsulated in our high dielectric
compound to promote long component life and protection from the
weather and vibration.
Protection Modes:
All Mode - L-L, Discrete L-N (Normal Mode), and Discrete L-G,
N-G (Common Mode).
Input Frequency:
50-60 Hz (60 Hz typical)
Insertion Loss Data:
(L-N for 3Y1)
Frequency:
Attenuation:
10 kHz
14 dB
100 kHz
38 dB
1 MHz
21 dB
Max Attenuation & Freq.
52 dB @ 148 kHz
Circuit Diagnostics:
LED, 1 per phase, normally on. See pg. 2 for additional diagnostics
options
Connection/mounting:
#10 Wire (pre-installed), hub (pre-installed on base models,
installed at time of installation on optional enclosures) and integral,
multi-point mounting feet.
Circuit Interrupt:
Internal component-level, thermal fusing and patented circuit board
mounted, over-current fusing. No external over-current protection
required. (Note: National and local codes may require the use of a
circuit interrupt device(s) if conduit is added to make the wired
connection to the panel or gear.) SCCR = 200 kA
Nominal Discharge
Current (In) Rating:
10 kA (CSMA60); 20 kA (CSMB60**) (**Complies with the requirements
of UL 96A Master Label for Installation Requirements for Lightning
Protection Systems)
Designed specifically for new construction, “bid spec” market place, the CSM series
of Surge Protective Devices provides the features, performance and value required
by discriminating specifying engineers. This device is intended for protection of
critical and sensitive load applications ranging from individual equipment
disconnects, sub panels and distribution panels to service entrances. It is extremely
effective in limiting lightning surges as well as internally generated transients.
The CSM series provides an effective blend of leading edge suppression design
technology, straight forward, no frills engineering and customer driven, value added
options. Specify the CSM with confidence.
Key Features:
Industry Leading Measured
Limiting Voltage Performance
EMI/RFI Parallel Configured
Listed to UL 1283
Independent Verification of
Performance and Safety
Component-Level, Thermal
Fusing and Over-Current Fusing
No moving parts or springs - No
mechanical or electro-mechanical
thermal/over-current protection
Circuit Encapsulation
15 Year Warranty
Voltage
Code
ANSI/UL 1449 (Fourth Edition)
Voltage Protection Rating (VPR)
L-N
HL-N
L-G
HL-G
N-G
L-L
HL-L
1P1
600
-
600
-
600
-
-
1S1
600
-
600
-
600
1200
-
3Y1
600
-
600
-
600
1200
-
3D1
600
1000
600
1000
600
1200
1800
3Y2
1000
-
1000
-
1000
2000
-
3N4
-
-
1800
-
-
1800
-
CSMx60 Series
600 kA Per Phase
Peak Surge Current
ANSI/UL1449 UL Fourth Edition
A = Type 2 SPD, In= 10 kA
B = Type 2 SPD, In= 20 kA

MEASURED LIMITING VOLTAGE PERFORMANCE AND ELECTRICAL SPECIFICATIONS
Voltage
Code*
Circuit Type
Peak Surge
Current (Amps)
Per Mode
&
Per Phase
MCOV
ANSI/IEEE C62.41.1TM-2002, C62.41.2TM-2002, C62.45TM-2002, and C62.62TM-2010
Measured Limiting Voltages (tested with 6 inches of lead length external to the
enclosure per Clauses 6.1.1 of C62.62TM-2010 and 37.4.4 of ANSI/UL 1449-2006)
Test
Mode
Cat A, 30 Ω 100 kHz Ring Wave
2 kV / 67 A @ 270° Phase Angle
Category C (High) 10 kA
8/20 Current Driven Test†
1P1
120 V, Single Ø
(2 wire + ground)
300,000 Per Mode
(L-N, L-G, N-G)
600,000 Per Phase
150
150
150
L-N
L-G
N-G
52 V
78 V
67 V
729 V
781 V
991 V
1S1
120/240 V, Split Ø
(3 wire + ground)
300,000 Per Mode
(L-L, L-N,
L-G, N-G)
600,000 Per Phase
320
150
150
150
L-L
L-N
L-G
N-G
56 V
52 V
78 V
67 V
964 V
729 V
781 V
991 V
3Y1
120/208 V, 3ØY
(4 wire + ground)
300,000 Per Mode
(L-L, L-N,
L-G, N-G)
600,000 Per Phase
320
150
150
150
L-L
L-N
L-G
N-G
56 V
52 V
78 V
67 V
964 V
729 V
781 V
991 V
3D1
120/240 V, 3Ø
(4 wire + ground)
300,000 Per Mode
(L-L, L-N,
HiLeg-N, L-G
HiLeg-G, N-G)
600,000 Per Phase
320
150
320
150
320
150
L-L
L-N
HiLeg-N
L-G
HiLeg-G
N-G
56 V
52 V
40 V
78 V
66 V
67 V
964 V
729 V
1,374 V
781 V
1,414 V
991 V
3Y2
277/480 V, 3ØY
(4 wire + ground)
300,000 Per Mode
(L-L, L-N,
L-G, N-G)
600,000 Per Phase
550
320
320
320
L-L
L-N
L-G
N-G
40 V
40 V
66 V
53 V
1,758 V
1,374 V
1,414 V
1,661 V
3N2
240 V, 3
(3 wire + ground)
300,000 Per Mode
(L-L, L-G)
600,000 Per Phase
320
320
L-L
L-G
38 V
1038 V
964 V
1414 V
3N4
480 V, 3
(3 wire + ground)
300,000 Per Mode
(L-L, L-G)
600,000 Per Phase
550
550
L-L
L-G
104 V
1,559 V
1,758 V
2,071 V
Measured Limiting Voltage (MLV) Test Parameters: Positive polarity, Category A: Line power applied, Category C: No line power applied, Voltages are peak (±10%). Measured Limiting Voltages are
measured from the insertion point on the sine wave to the peak of the surge for powered tests. Each phase is the average of the modes within that mode of protection. In order to duplicate the results, the
specified mode of protection must be tested in all modes (except N-G) and averaged together. (Individual mode or shot results may vary by more than 10%. Scope Settings: Time Base = 10 microseconds
per division, Sampling Rate = 2.5 Gigasamples/sec, Bandwidth = 400 MHz (200 MHz for Cat C), Probes: Tektronix P5100/P6015A. These settings help to assure MLV results are accurate). All tests
performed with 6” lead length (external to the enclosure), simulating actual installed performance. The MLVs reported above are certified by Third-Party, Independent Testing. Individual test
reports are available upon request.
†The MLV reported for the Category C High, 10 kA 8/20 Current Driven Test is determined by measuring the MLV of one of the fifteen 10 kA impulses impressed through the SPD during the Nominal
Discharge Current (In) Test from C62.62TM-2010 and ANSI/UL 1449-4th Edition. This is not the MLV recorded during the pre- and/or post-test 6 kV / 3 kA Combination Wave Test used to determine the
VPR of the SPD. The VPRs are reported on page 1 of this specification.
*Other voltage configurations may be available. Contact your sales representative for additional assistance.
Enclosure Dimensions
Inches
(mm)
Standard
Model
Enclosure Options
W
X
A
14.00
(356)
14.00
(356)
18.00
(458)
B
12.00
(305)
12.00
(305)
16.00
(407)
C
6.00
(153)
6.00
(153)
10.00
(254)
D
15.50
(394)
15.50
(394)
19.50
(496)
E
15.98
(406)
15.98
(406)
19.98
(508)
F
13.23
(309)
13.23
(309)
17.23
(411)
G
14.75
(375)
14.75
(375)
18.94
(482)
H
10.00
(254)
10.00
(254)
14.00
(356)
Type
NEMA
12
Steel
NEMA
4
Steel
NEMA
4X
Composite
lbs.
(kg)
30
(13.61
30
(13.61)
55
(24.95)
Model Number Example: CSMA603Y2D5
Base Model:
SPD Type and Nominal Discharge Current (In) Rating:
kA
Voltage Code:
Options:
CSM
A = Type 2 SPD, In= 10 kA
B = Type 2 SPD, In= 20 kA
600
See Voltage Codes
3Y2
See Option codes
D5
Integral
Disconnect
D5, D6 option
configuration
(Enclosure
24x20x10)
(CSA)
SPD
Inside
Options
Description
AC10
Basic Internal Audible Alarm
AC11
Basic Internal Audible Alarm w/
on, off, and test
AC10S6
Basic Alarm/ Surge Counter
AC11S6
Basic Alarm w/ surge counter
on, off, and test
D5 (CSA)
Integral Disconnect Switch **
D6 (CSA)
Integral Disconnect Switch (no
external handle) **
E1
Hub on right side of enclosure
N
Removes N-G Tracking Circuit
P
Flush Mount Plate
R2
Remote LED's in separate
enclosure
S
Internal Surge Counter
W
NEMA 4 Metal Enclosure
X
NEMA 4X (Box-in-box) with
terminals
XS
NEMA 4X Stainless Steel
Corrosion Resistant Enclosure
Additional options may be available upon
request.
** Housed in a NEMA 4X Composite Enclosure

© 2017 Surge Suppression, LLC NN00141 Rev. Date: 5/17/2017
Installation Instruction for
Three Phase High-Leg Delta,
120/240 Volt, 5-wire Suppressors
with Internal Fusing (three phases,
neutral and ground)
WARNING - HAZARDOUS VOLTAGES ARE PRESENT. Improper installation may result in serious injury to the installer and/or damage to the
electrical system or related equipment. Read all instructions before beginning the installation. Safety equipment must be used as prescribed by OSHA,
whenever working around hazardous voltages.
Failure of unit and/or consequential equipment damage due to improper installation or misapplication is not covered by the product
warranty.
Voltage measurements and installation must be completed by a licensed/qualified electrician in accordance with the National and/or Canadian
Electric Code, State, and Local codes. These requirements supersede this instruction.
POWER MUST BE REMOVED FROM THE ELECTRICAL SYSTEM BEFORE INSTALLING THE UNIT.
INSTALLATION MATERIALS REQUIRED
The following is a list of materials that may be needed for proper installation of this Surge Protective Device (SPD). This list is intended to help the installer anticipate
materials needed for a successful installation. The installer should become familiar with the scope of work to avoid lost time and improper installation. Failure to use fittings
that are “Listed” will void the “Listing” of the SPD.
•For Splices: 3 (or more) cable taps; such as: NSI IPCS- 2001 or 7501 (per Code).
•Attachment Hardware: Use (four) screws or anchor toggle bolts, flat washers and lock washers.
•¾” hub (included with most models).
• Tools: Drill & bits, Mechanical Knock Out Set, Channel Locks™, Level, Screwdrivers, Appropriate Safety Equipment.
WIRING DIAGRAM
This device is suitable for use on a circuit capable of delivering not more than 200,000 RMS symmetrical
Amperes, for the respective models’ (max.) nominal voltage shown in the Table of Maximum Suggested
Operating Voltages on page 2.
The SPD is equipped with integral fuses. This allows the device to be installed directly to the system bus
bars, to the main lugs in a panel or disconnect, or to a circuit breaker. Consult NEC/CEC, State and
Local Codes to assure compliance†.
In the event that one of the LED status indicators fail to illuminate, the entire device should be returned
for warranty replacement. If service of the device is a consideration (i.e: removal and replacement), and
there is no means to remove power from the SPD without removing power from the entire system, the
installation should incorporate a disconnect device between the SPD and the system connecting point.
The design of these units provides superior protection for sensitive/critical equipment connected to
distribution panels, sub-distribution panels or individual equipment disconnects. These units are
designed for use at IEEE C62.41 Location Categories A, B, and C. “Voltage Responsive” type units are
designed to be used in 50 to 420 Hz applications. NOTE: SPDs with model numbers beginning with the
letter “C” are “Frequency Responsive” (Sinewave tracking) units and are designed to be used in 50 to 60
Hz applications only and shall not be used at locations where the voltage frequency fluctuates (i.e.: on
the output of variable frequency drives).
When inspecting the panel prior to installation, make a visual check that there are no Neutral to Ground
bonds that violate the NEC/CEC.
Note: Pre-existing breakers of the rated load size (30 amp, etc.), that are serving existing loads, may be
utilized if the breaker is “Listed” for this application (see NEC) and provided the owner/tenant has
authorized multiple conductor termination.
†[ex.: NEC ‘10-foot tap rule’ for direct bus tapping.].
NOTE FOR ISOLATED GROUND
If the electrical system uses an isolated ground, connect the SPD ground to the isolated ground bus. EXCEPTION FOR METAL ENCLOSURES AND/OR METALLIC HUBS
– For metal enclosures and/or metallic hubs, the SPD ground wire is bonded to the enclosure internally. If the system uses an isolated ground, the SPD enclosure must be
isolated from the panel or load it is being connected to through the use of an insulated conduit fitting or other “Listed” fitting. In this installation, the ground wire from the SPD
must terminate at the isolated ground bus.
BEFORE INSTALLATION
For proper performance, the SPD must be installed with the shortest lead length possible. Sharp bends should be avoided.
No position-oriented components are used in the units. Devices can be mounted upside down or sideways allowing for shortest possible lead lengths. There are a few basic
principles for surge suppression installation. They are:
1. For proper performance, the SPD must be installed with the wires as short and straight as humanly possible. Any sharp bend in the wire is unacceptable!
This applies to phase, neutral, and ground leads. The objective is to reduce the lengths of wire provided on each unit, not add to it. The priority is to the
phase leads, then the neutral, and then the ground lead.
2. Install the SPD on the side of the panel closest to the neutral bus, if present, and use a breaker on the same side.
3. Use a breaker close to the neutral bus and the SPD to keep the wires as short and straight as humanly possible.
4. The ground wire may be connected to the panel by using a ground lug installed near the SPD in the can or frame as they are grounded. (See exception
above for Isolated Grounds).
15424 Flight Path Drive
Brooksville, FL 34604
Phone [phone]
Fax [phone]
[email protected]om

© 2017 Surge Suppression, LLC NN00141 Rev. Date: 5/17/2017
Table of Maximum Suggested Operating Voltages and
Model
Wire Colors
3-
Phase
Hi-Leg ∆
3Dx
Model High Leg (Phase B) Low Legs (Phases A&C) *Neutral
to
Ground
Phase
A
Wire
Color
Phase B
(high
leg)
Wire
Color
Phase
C
Wire
Color
Neutral
Wire
Color
Ground
Wire
Color
Nominal
System
Voltage
Voltage
Code
To
Neutral
To
Low Legs
To
GND
To
Neutral
To
Low Leg
To
GND
120/240 3D1 229 V 264 V 229 V 132 V 264 V 132 V < 132 V Black Red Black White Green
*NOTE: If Neutral to Ground voltage is greater than 5 VAC, a problem may exist in the electrical system. The SPD may be installed; however, a
qualified electrician or Power Quality Engineer should be consulted to correct the problem. Contact SSI with specific questions.
INSTALLATION STEPS
STEP 1: Check Voltages
• Confirm that the system voltage does not exceed the maximum suggested operating voltage. All voltage measurements should be completed with a RMS voltmeter.
DO NOT INSTALL THE FUSED UNIT IF THE MEASURED VOLTAGE EXCEEDS THE MAXIMUM SUGGESTED OPERATING VOLTAGE OF THE DEVICE.
CAUTION: Do not proceed further until power has been removed from the electrical system.
STEP 2: Mounting the Unit
Non-lug type SPDs are provided with 18-24 inches of #10 AWG/TEW stranded wire. For best performance, mount the SPD so that all wires (phase, neutral, and ground) can
be cut and connected in the shortest, straightest path possible, the goal being 6 inches of wire length or less. For every inch of conductor longer than 6-inches, you increase
the let-through voltage of the SPD by 21.7 volts for an ANSI/IEEE Category B, 6 kV, 3 kA impulse and reduce the performance of the SPD.
•No sharp bends should be made in the installation. If bends are unavoidable, make them smooth and flowing. The device contains no position-dependent
components; therefore, the device can be mounted upside down or sideways, etc.
•Do not cut any wires until SPD has been mounted. Units with plastic hubs must be installed with the non-metallic flexible conduit and extra hub.
•While holding the SPD on the wall, determine the shortest, straightest distance between the hub on the suppressor and hub to be installed on panel. Cut the flexible
conduit to the shortest length possible to fit securely over both hubs.
•Twist the trimmed flexible conduit onto the extra hub. Slide conduit and hub over wires of SPD and twist the conduit onto the hub of the SPD.
• Connect the extra hub to the panel and mount the SPD to the wall.
STEP 3: Connecting “Optional Form C” Dry Relay Contacts (Applies to only to SPDs with optional Dry Relay Contacts)
• Make sure power is removed from surge suppressor.
• Open surge suppressor lid and note encapsulant height prior to drilling or punching enclosure. (Allow internal clearance for locknuts.)
• Drill 0.5” diameter clearance hole through side, top or bottom of unit and install a watertight strain relief (i.e.: Altech #225-A00 (Part No. SR011).
• NOTE: Surge suppressor is equipped with two sets of contacts. The first set (labeled 1 & 2, N/C) is normally closed and the other set (labeled 3 & 4, N/O) is normally
open with power applied.
• Contacts are rated at 60 W (from 30 VDC @ 2 A to 150 VDC @ 0.4 A) or 100 VA (from 50 VAC @ 2A to 220 VAC @ 0.45 A).
• Alarm contacts accept AWG #26 (0.14mm2) to AWG #16 (1.5mm2) wire. Wire size must be in compliance with NEC/CEC, State or Local codes for power on circuit.
Follow rules for the class of wiring used when routing alarm leads. To maintain NEMA-4 (IP66) rating use appropriate cable and watertight strain relief.
• Connect alarm circuit(s) to Normally Open (N/O) or Normally Closed (N/C) terminals as required.
• Upon replacing front cover of suppressor, certain models allow various lid rotations (90° to 180°) for improved label orientation. (model specific)
STEP 4: Wire the SPD into the Electrical System
•Carefully lay out the wires keeping them as short and straight as possible. (Wires may be slow-twisted together thereby reducing RF-impedance.) After a satisfactory
layout has been made to the appropriate termination points as described below, cut the wires and connect them as instructed.
•Connect the GREEN ground wire from/to the SPD to the system Ground bus bar or to a lug mounted in the can or frame close to the SPD if the Ground bus bar is not
close following the current the NEC/CEC. Refer to earlier sections for systems utilizing an isolated ground. Connect the WHITE neutral wire from/to the SPD to the
system Neutral bus bar.
•Connect the phase wires or “hot” wires (see table above for wire colors) from the SPD to the correct phase conductor or bus of the electrical system (one phase wire to
each phase per the colors in the above table) through the required circuit interrupts (fuses or breakers) described above. ^Note: The “High-Leg” (red) wire is normally
associated with the “B” Phase Lug position; ~208 VAC to ‘N’ or ‘G’, not 120 VAC! Also note that the units have internal fusing and do not require external circuit
interrupts (external fuses or breakers). They may be directly connected to the phase conductors or buses after the main disconnect.
•Upon replacing front cover of suppressor, certain models allow various lid rotations (90° or 180°) for improved label orientation (< model specific).
Before energizing, measure the voltage again to ensure it is within the levels in the table above.
Immediate failure of the SPD will occur if installed on voltages higher than shown in the Table at the top of this page.
STEP 5: Apply Power to the SPD
• The LED status indicators should be illuminated. If not, remove power from the SPD and contact Surge Suppression Incorporated at: 1-(888)-987-8877.

© 2017 Surge Suppression, LLC
PO Box 15732
Brooksville, FL 34604
Phone [phone]
Fax [phone]
[e-mail] 

FIFTEEN YEAR LIMITED WARRANTY
Surge Suppression, LLC warrants for a period of fifteen (15) years from date of retail
purchase that if its product ceases to properly function as a direct result of any electrical
anomaly, including lightning, Surge Suppression, LLC will repair or replace the product without
charge, subject to the terms and conditions set forth herein. If, in the sole subjective opinion of
Surge Suppression, LLC the product has been modified, altered, tampered with, misused or
misapplied or repaired by any entity other than Surge Suppression, LLC, or subjected to
abuse, the warranty is void. The warranty shall not apply unless the product is installed by a
qualified licensed and/or bonded electrician. The warranty period for repaired or replacement
products shall be only the remaining portion of the original limited warranty. Any defect
appearing more than fifteen (15) years from the date of delivery to purchaser, shall be deemed
to be due to ordinary wear and tear. Surge Suppression, LLC, however, assumes no risk or
liability resulting from the use of its products, including but without limiting the generality of the
foregoing: (1) The use of this product in combination with any electrical or electronic
components, circuits, systems, assemblies or any other materials or substances; (2) The
improper application or unsuitability of this product for use in any circuit or assembly. All
warranty inspections and parts must be obtained at Surge Suppression, LLC. The giving of, or
failure to give, any advice or recommendations by Surge Suppression, LLC shall not constitute
any warranty by or impose any liability upon Surge Suppression, LLC. THIS WARRANTY
DOES NOT GUARANTEE UNINTERRUPTED ELECTRIC SERVICE. REPAIR OR
REPLACEMENT OF THIS PRODUCT IS THE EXCLUSIVE REMEDY OF THE RETAIL END
USER PURCHASER. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR USE OR
PURPOSE; ALL OF WHICH ARE HEREBY EXCLUDED AND EXPRESSLY DISCLAIMED.
SURGE SUPPRESSION, LLC SHALL IN NO EVENT BE LIABLE FOR ANY SPECIAL,
INDIRECT, INCIDENTAL, PUNITIVE, OR CONSEQUENTIAL DAMAGES OF ANY KIND OR
CHARACTER, INCLUDING, WITHOUT LIMITATION, THE EXPENSE OF INSTALLATION OR
REMOVAL OF THIS PRODUCT, LOSS OF REVENUE OR PROFITS, FAILURE TO REALIZE
SAVINGS OR OTHER BENEFITS, LOSS OF COMPUTERIZED OR OTHER DATA, DAMAGE
TO ANY ELECTRIC OR ELECTRICAL EQUIPMENT, INCONVENIENCE AND/OR FOR THIRD
PARTY CLAIMS MADE AGAINST THE WHOLESALE OR RETAIL PURCHASER OF THIS
PRODUCT, EVEN IF BEFORE OR AFTER PURCHASE SURGE SUPPRESSION, LLC HAS
BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. SURGE SUPPRESSION,
LLC’S TOTAL LIABILITY FOR ANY CLAIM MADE AGAINST IT SHALL IN NO EVENT
EXCEED THE PURCHASE PRICE PAID TO SURGE SUPPRESSION, LLC FOR THE
DEFECTIVE PRODUCT. As a condition precedent to SURGE SUPPRESSION, LLC’s
performance pursuant to this Warranty, Purchaser must return this product within the Warranty
period FOB SURGE SUPPRESSION, LLC’s place of business in Brooksville, Florida. Please
call 352-799-6986 for warranty return procedures. Return authorization is required.