Sealey SA106 User manual

INSTRUCTIONS FOR
AIR REGULATOR, FILTER, LUBRICATOR RANGE
MODELNOS:SA106,SA106FR,SA106F,SA106L,SA106R
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
I
MPORTANT:
PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this equipment.
WARNING! Disconnect the equipment from the air supply before changing accessories, servicing or performing any maintenance.
9Keep the equipment clean and maintain it in good condition (use an authorised service agent).
9Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
WARNING! Ensure that the correct air pressure is maintained and not exceeded.
9Keep air hoses away from heat, oil and sharp edges. Check hoses for wear before each use and ensure that all connections are secure.
8DO NOT direct air from the air hose at yourself, others or animals.
9Drain the compressor air tank daily. Water in the air line will damage your equipment.
9When work is complete ensure that the air supply is turned off.
2. i INTRODUCTION
Suitable for workshop air supply set-ups. Regulator features locking control knob for pre-setting air pressure and pressure gauge. Filter has
manual drain facility with female 1/8”BSP outlet. Lubricator includes oil/air mix control and sight glass. Filter and lubricator are fitted with metal bowl
cages for protection. SA106, SA106FR and SA106R supplied with mounting bracket.
3. i SPECIFICATION
Original Language Version
© Jack Sealey Limited
Refer to
instruction
manual
Filter/Lubricator/Regulator - SA106
Max. inlet pressure ....................150psi (10.3 bar)
Max. outlet pressure ....................125psi (8.6 bar)
Max. flow rate @ 100psi (6.9 bar) .................60cfm
Filter .....................................25 micron
Lubricant ........Sealey Air Tool Oil - ATO/500 or ATO/1000
Ports-Inlet ..................................1/4”BSP
Outlet.................................1/4”BSP
Gauge ................................1/8”BSP
Filter/Regulator - SA106FR
Max. inlet pressure ....................150psi (10.3 bar)
Max. outlet pressure ....................125psi (8.6 bar)
Max. flow rate @ 100psi (6.9 bar) .................70cfm
Filter .....................................25 micron
Ports-Inlet ..................................1/4”BSP
Outlet.................................1/4”BSP
Gauge ................................1/8”BSP
Filter - SA106F
Max. inlet pressure ....................150psi (10.3 bar)
Max. outlet pressure ....................125psi (8.6 bar)
Max. flow rate @ 100psi (6.9 bar) .................53cfm
Filter .....................................25 micron
Ports-Inlet ..................................1/4”BSP
Outlet.................................1/4”BSP
Lubricator - SA106L
Max. inlet pressure ....................150psi (10.3 bar)
Max. outlet pressure ....................125psi (8.6 bar)
Max. flow rate @ 100psi (6.9 bar) .................60cfm
Lubricant ........Sealey Air Tool Oil - ATO/500 or ATO/1000
Ports-Inlet ..................................1/4”BSP
Outlet.................................1/4”BSP
SA106/106FR/106F/106L/106R Issue: 4 (H, F)- 08/12/17
SA106 SA106FR SA106F SA106L SA106R

4. ASSEMBLY
4.1. Confirm that all items are present and undamaged. If any parts are missing or damaged please contact the supplier.
SA106 - Combined filter, regulator with gauge, lubricator and mounting bracket.
SA106FR - Combined filter, regulator with gauge and mounting bracket.
SA106F - Filter.
SA106L - Lubricator.
SA106R - Regulator with gauge and mounting bracket.
4.2. Fig.1 shows a typical air line installation. The filter is located
upstream of the regulator - unless combined, as in SA106 and
SA106FR - and the lubricator downstream.
4.3. Filter/regulator - Install using the mounting bracket provided.
Before connecting system piping ensure that gauge is visible,
unused gauge port is sealed with plug provided and that flow
direction arrow matches system air flow.
4.4. Filter and Lubricator - Install into air piping or connect directly to bracket mounted regulator using fittings provided. Always check that
flow arrows are correct and that filter is upstream and lubricator downstream of regulator.
Note: To ensure air-tight joints, use PTFE tape.
5. OPERATION
5.1. Regulator - The output pressure is controlled by the knob. Before pressurising the air system for the first time, pull out and rotate the
knob anticlockwise to remove any loading on the regulator spring. Pressurise the system and then rotate knob clockwise to set required
output pressure, as shown on gauge. When the required pressure is achieved push in knob to prevent inadvertent adjustment.
Note: For correct pressure setting always adjust up from a lower pressure. Therefore to reset from 90 to 70psi for example, reduce
pressure from 90 to 60psi and then increase to 70psi.
5.2. Filter - The bowl should be drained regularly to prevent an excessive build-up of water/oil. Pull down the drain valve at the bottom of the
bowl, allow to drain and then release. Drain valve has female 1/8” BSP outlet.
5.3. Lubricator - Remove the filler plug (fig.2.A) and fill bowl up to max. level, with air tool oil. This can be done with the air line pressurised.
With air flowing through the lubricator the oil delivery rate can be adjusted by screw (fig.2.C) whilst watching the drip rate through the
sight dome (fig.2.B). The oil delivery rate will automatically increase or decrease in line with the air flow.
5.4. Both the filter and the lubricator are supplied with a metal bowl guard. To remove the guard, pull down the latch (fig.3.D) and rotate
the guard until either of the two pairs of lines (fig.3.E) on the guard align with the similar marks (fig.3.F) on the head. The guard
can now be removed. To refit, slide the top of the guard into the head with the guard and head markings aligned, and then rotate the
guard so that the latch aligns with the marks on the head. The latch will lock into place.
Original Language Version
© Jack Sealey Limited
fig.2
fig.3
Regulator - SA106R
Max. inlet pressure ....................150psi (10.3 bar)
Max. outlet pressure ....................125psi (8.6 bar)
Max. flow rate @ 100psi (6.9 bar) .................88cfm
Ports-Inlet ..................................1/4”BSP
Outlet.................................1/4”BSP
Gauge ................................1/8”BSP
WARNING! Filter and lubricator bowls are manufactured
from polycarbonate and must not be used at temperatures
over 125°F (52°C) or for pressures over 218psi (15 bar).
Polycarbonate can be damaged and may fail if exposed to
certain solvents either internally or externally - strong
alkalies, compressor oils containing aromatic hydrocarbons
or fire retardant oils, or the fumes of any of these.
Clean with warm water only.
SA106/106FR/106F/106L/106R Issue: 4 (H, F)- 08/12/17

6. PARTS
MODEL: SA106 SA106FR SA106F SA106L SA106R
Filter Bowl: SA106.B SA106.B SA106.B --- ---
Lubricator Bowl: SA106.B1 --- --- --- SA106.B1 ---
Regulator gauge: SA106.G SA106.G --- --- --- SA106.G
Plastic Ring: SA106.PR SA106.PR --- --- SA106.PR
Wall Bracket: SA106.WB SA106.WB1 --- --- SA106.WB1
The following fittings are also available from your supplier:
SA1/1214F 1/2”BSP male -1/4”BSP female reducer
SA1/3814F 3/8”BSP male -1/4”BSP female reducer
SA1/1414 1/4”BSP male -1/4”BSP male connector
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
Original Language Version
© Jack Sealey Limited SA106/106FR/106F/106L/106R Issue: 4 (H, F)- 08/12/17