Sealey MAG35230VLP User manual

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Original Language Version
© Jack Sealey Limited
Refer to
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35MM LOW PROFILE MAGNETIC DRILLING
MACHINE 230V
MODEL NO: MAG35230VLP
1. SAFETY
1.1. ELECTRICAL SAFETY
WARNING! It is the user’s responsibility to check the following:
9Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and
all electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical
products. You may obtain an RCD by contacting your local Sealey stockist. If the drilling machine is used in the course of business
duties, it must be maintained in a safe condition and routinely PAT (Portable Appliance Test) tested.
Electrical safety information, it is important that the following information is read and understood.
9Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.
9Ensure that the voltage rating on the appliance suits the power supply to be used.
8DO NOT pull or carry the appliance by the power cable.
8DO NOT pull the plug from the socket by the cable.
8DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or
replaced immediately by a qualied electrician.
9 This product should be tted with a BS1363/A 13 Amp 3 pin plug.
9If the cable or plug is damaged during use, switch the electricity supply and remove from use.
9 Replace a damaged plug with a BS1363/A 13 Amp 3 pin plug. If in doubt contact a qualied electrician.
a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
b) Connect the BROWN live wire to the live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
9Ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight.
Sealey recommend that repairs are carried out by a qualied electrician.
1.2. GENERAL SAFETY
9Enlist help to place the drill in its working position.
8DO NOT allow non-essential persons, children or animals into the working area. Establish a cordon below.
8DO NOT allow the use of this machine except by those who have received suitable training and have read
these instructions.
9If operating above ground level, use suitable staging to provide a safe working platform.
8DO NOT work from ladders or steps.
9Use non-original parts; use of such parts may be dangerous will a󰀨ect the warranty.
  WARNING: Always wear approved eye or face protection when operating this drill. Use a face or dust mask if dust is generated.
8DO NOT use near flammable gas or liquid, use only in a well lit and ventilated areas.
9Remove ill fitting clothing, remove ties, watches, rings, and other loose jewellery, and contain long hair.
8DO NOT operate whilst under the influence of drugs, alcohol or intoxicating medication, or if tired.
1.3. OPERATIONAL SAFETY
9ALWAYS attach the drill to the work by means of the nylon security strap and buckle, in case of an electrical supply failure releasing
the electro-magnet.
9 Ensure that the machine is electrically isolated before installing in its working position and switched o󰀨 before connecting to supply.
9 Ensure drill is switched o󰀨 and isolated from mains supply before changing bit, or moving its position.
9Check that the drill and its electric lead is not damaged before use. DO NOT use if any damage is evident.
9Use non-original parts; use of such parts may be dangerous will a󰀨ect the warranty.
9 Ensure magnetic switch is in the o󰀨 position before connecting to mains supply.
9Only use water as coolant NOT antifreeze.
9Keep drill dry.
9 If cut-out switch operates follow these steps: turn o󰀨 power switch, wait for a few minutes, disconnect from mains.
8DO NOT force the drill with excessive force.
8DO NOT use on non magnetic materials.
8DO NOT use on the same steel work as electric welders are being used.
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MAG35230VLP Issue:1 06/03/2020
Recommended fuse
rating:13 Amp

2. INTRODUCTION
Manufactured using high quality components for performance and reliability. Lightweight and compact made from heavy duty die cast
magnesium alloy. Fitted with a powerful magnet to ensure unit stays adhered at any angle. Includes safety xing strap, 10mm twist drill chuck
and integrated coolant system to extend the life of cutters and increase the quality of the cut. Designed for use in fabrication, construction and
other applications when drilling ferrous metal.
3. SPECIFICATION
Model No...................................................... MAG35230VLP
Magnet.......................................................................14000N
Maximum Annular Cutter Capacity............................... 35mm
Maximum Cutter Depth ................................................ 30mm
Stroke length................................................................ 50mm
Motor Power................................................................1480W
No Load Speed ..........................................................640rpm
Supply............................................................... 230V ~ 50Hz
Electrical Plug Type .................................................3-Pin BS
Consumables (not included)
Neat Cutting Oil......................................................... NCO/5L
Soluble Cutting Oil .................................................... SCO/5L
Pilot Pin.................................................................... MAGC.P
4. ASSEMBLY
4.1. ATTACH COOLANT BOTTLE (g.1)
4.1.1. Connect coolant pipe to the connector on the drill head.
(Pipe can be released by pushing in the blue valve.)
4.1.2. Fill the bottle with appropriate lubricant (ref. Section 3).
4.2. FIT CUTTING BIT
4.2.1. Wind drill head up to maximum height.
4.2.2. Insert cutter and tighten the two cutter xings (g.1).
5. OPERATION
5.1. Mark the position of the hole to be drilled on the workpiece.
5.2. POSITION THE DRILL
5.2.1. Connect to the mains supply. O󰀨er drill to workpiece and line up
with the previously marked hole.
WARNING! Make sure there is nothing between the magnet
and the workpiece BEFORE turning the magnet on.
NOTE: When using drill vertically use the level indicator (g.1).
5.2.2. Ensure the drill head is wound back away from the workpiece
before turning the magnet on.
5.3. ATTACH DRILL TO WORKPIECE
5.3.1. Turn the magnet on (g.2). Wind the drill head down to the workpiece and align the cutting head pin (not supplied).
5.4. FIT THE SAFETY STRAP
5.4.1. Place the safety strap though the handle of the drill and around the steelwork. Adjust the length of the strap so that if the drill should
fall the drill should not be allowed to swing too far and be damaged.
5.5. FILL COOLANT BOTTLE
5.5.1. Always use the correct cutting oil, refer to Section 3.
5.6. CUTTING THE HOLE
NOTE: Lubricate cutter by frequently squeezing trigger on coolant bottle (g.1).
5.6.1. Back the cutting head away from the workpiece, turn the drill motor on (g.2). Check the drill sounds and is operating normally.
5.6.2. Use ratchet drive (g.1) to move the cutting bit towards the workpiece.
5.6.3. Start feeding slowly, with not too much force, to prevent overloading the drill.
CAUTION! Prepare for bursting through the workpiece.
5.6.4. If the drill suddenly stops, you must turn o󰀨 the motor switch immediately.
5.6.5. Once the hole has been cut, back the cutting head back out of the hole and switch o󰀨 the motor.
5.6.6. Remove the debris from the cutting head.
5.6.7. Clean away swarf.
5.6.8. Undo the safety strap.
5.6.9. Support the weight of the drill and turn o󰀨 the magnet. Remove the cutting bit and replace drill in its case.
6. MAINTENANCE
WARNING! Disconnect from mains supply before performing any maintenance.
6.1. Remove the cut ‘plug’ from the cutter, each time it is used.
6.2. Keep the tool clean.
6.3. Store in a dry, childproof location in its case.
Original Language Version
© Jack Sealey Limited MAG35230VLP Issue:1 06/03/2020
fig.1
fig.2

Original Language Version
© Jack Sealey Limited
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment
(WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid
waste authority for recycling information.
MAG35230VLP Issue:1 06/03/2020