Sealey AK6291 User manual

INSTRUCTIONS FOR:

TORQUE MULTIPLIER SET

7pc 1/2”- 1” SQ DRIVE

Model No: AK6291

1. SAFETY INSTRUCTIONS

2. INTRODUCTION & SPECIFICATION

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly maintained, give

you years of trouble free performance.

IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.

USE THE TOOL CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE

AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

 WARNING! Ensure Health and Safety, local authority and general

workshop practice regulations are adhered to when using tools.

 WARNING! DO NOT use the tool if damaged or thought to be

faulty (Contact Service Agent).

3 Ensure the work area is clean and tidy and free from unrelated

materials and there is adequate lighting.

7DO NOT exceed the rated capacity of the torque multiplier.

7 DO NOT use the torque multiplier for any purpose other than

for which it is designed.

7 DO NOT operate the torque multiplier when you are tired or

under the inluence of alcohol, drugs or intoxicating medication.

3 Maintain correct balance and footing, ensure the floor is not

slippery and wear non-slip shoes.

3 Keep children and unauthorised persons away from the working

area.

7 DO NOT drop or throw the torque multiplier.

7 DO NOT use the torque multiplier unless you have been

instructed in its use by a qualified person.

7 DO NOT use the torque multiplier with air or electric impact

guns.

3 After use clean and store in a safe, dry, childproof location.

 WARNING! Failure to heed safety and warning instructions may

result in damage and/or personal injury and will invalidate the

warranty.

 WARNING! The warnings, cautions and instructions

referred to in this manual cannot cover all possible

conditions and situations that may occur. It must be

understood that common sense and caution are factors

which cannot be built into this product, but must be

applied by the operator.

3. OPERATION

Robust construction with 1/2”Sq drive female input and 1”Sq drive

male output. Accurately delivered torque multipication factor of 1:12.

Compatable with a wide range of drive tools including torque and

ratchet wrenches. Includes straight and 90° reaction bars, reaction

base, two breakaway adaptors and L type hex key. Supplied in

carry-case.

Please refer to the makers instructions for correct use and

setting of the torque wrench.

3.1 The AK6291 is used in combination with a suitable drive tool, such

 asaratchetwrenchortorquewrenchttedintothefemaleinput 

 socketandasuitablesizesocketttedontothemale1”drive 

 square(g.1).

3.2 Ifusingatorquewrenchcalculatetherequiredinputgure 

for the torque wrench by dividing the torque setting for the

 xingbyafactorof12.    .

3.3 The torque multiplier can either be used with the long or the 90°

reaction bar. The 90° Reaction bar can be adjusted to use with

 anormaloradeepsocket(seeg.1).

3.4 This assembly is now placed on the nut or bolt to be tightened

with the Reaction bar if possible restrained against some substantial

part of the equipment being serviced. Any force applied to the input

drive is multiplied by a factor of 12 at the output drive of the

multiplier.

Note: Because the multiplier uses a system of gears, the output

drive turns substantially slower than the input drive. When the preset

torque setting is reached, the torque wrench mechanism will “click.”

Stop applying force immediately to avoid overtightening the

nut/bolt.

3.5 This torque multiplier is designed to have a maximum input of

208Nm and the 1/2”Sq female input will break away if more force is

applied. If this happens, wind the broken portion out, by turning the

socket set screw in its middle, clockwise. Replace with the spare

supplied.

Model No: ......................AK6291

Input Drive: .....................1/2”Sq Female

Output Drive:....................1”Sq Male

Maximum Rated Input:............ 208Nm(153lb.ft)

Maximum Rated Output: .......... 2500Nm(1850lb.ft)

Gear Ratio: .....................1:16

Torque Ratio: ...................1:12

Original Language Version AK6291 Issue: 1 - 02/05/13

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.