Sealey CP2612 User manual

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
I
MPORTANT:
PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURYAND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
and properly maintained, give you years of trouble free performance.
1. SAFETY
1.1. GENERAL SAFETY
9Follow all workshop safety rules, regulations and conditions when using the wrench.
9Remove the battery pack from the wrench before servicing or performing any maintenance.
9Maintain the wrench and battery pack in good condition. Check moving parts for alignment on a regular basis.
9Replace or repair damaged parts. Use an authorised service agent and recommended parts only. Unauthorised parts may be dangerous
9and will invalidate the warranty.
9Ensure the wrench is locked before installing the battery pack.
9Keep the wrench, battery pack and charger clean for optimum performance.
9Keep the work area clean and tidy and free from unrelated materials. Ensure that there is adequate lighting.
9Ensure that battery pack is correctly inserted into the wrench handle and latched in place before operating wrench.
WARNING! When working around vehicle brake systems we recommend that you wear suitable respiratory protection owing to the
possible Presence of asbestos dust from brake linings.
8Use only impact sockets which are specically designed for use with an impact wrench.
8Avoid unintentional starting.
8Wear approved safety eye/face shield, ear defenders and hand protection.
8Remove ill-fitting clothing. Remove ties, watches, rings and other loose jewellery and contain long hair.
8Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
8Keep children and unauthorised persons away from the work area.
8DO NOT operate the wrench if any parts are missing as this may cause failure and/or personal injury.
8DO NOT use the wrench unless you have been instructed in its use by a qualified person.
8DO NOT operate the wrench where there are solvent fumes or flammable gases, liquids or solids.
8DO NOT leave the wrench operating unattended.
8DO NOT carry wrench with your finger on the trigger. Keep direction switch in ‘locked’ position when not in use.
8DO NOT use the wrench for a task it is not designed to perform.
8DO NOT operate the wrench when you are tired or under the influence of alcohol, drugs or intoxicating medication.
8DO NOT get the wrench or battery charger wet or use in damp or wet locations.
9Keep wrench and charger in the case and store in a safe, dry, childproof area where the temperature will not exceed 40°C (104°F).
1.2. BATTERY SAFETY INSTRUCTIONS
9Charge the battery pack prior to first use. The battery pack will have been shipped in a low charge state.
9Use only the charger provided to charge the battery pack.
8DO NOT charge the battery pack when room temperature is below 10°C (50°F) or above 40°C (104°F).
8DO NOT attempt recharging the pack by means of an engine generator or a DC power source.
8DO NOT short-circuit the battery pack by touching both terminals at the same time with a metal object, or your fingers etc.
8DO NOT store battery pack or wrench in locations where the temperature may exceed 40°C (104°F) e.g. in outside sheds, above
heaters etc.
1.3. MAINS POWER ELECTRICAL SAFETY (In relation to the battery charger)
WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any
other connectors for wear or damage. You must ensure the risk of electric shock is minimised by the installation of appropriate safety
devices. A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a
Residual Current Device (RCD) be used. It is particularly important to use an RCD with portable products that are plugged into a supply
that is not protected by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting
your Sealey stockist. You must also read and understand the following instructions concerning electrical safety.
1.3.1. The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualified
electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.3.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances
and the safety of the appliance operator. If in any doubt about electrical safety, contact a qualified electrician.
1.3.3. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.3.1 and 1.3.2
and use a Portable Appliance Tester.
1.3.4. Ensure that cables are always protected against short circuit and overload.
1.3.5. Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure none is loose.
1.3.6. Important: Ensure that the voltage marked on the appliance matches the power supply to be used and that the plug is fitted with the
Original Language Version
© Jack Sealey Limited
Refer to
Instructions
INSTRUCTIONS FOR:
CORDLESS IMPACT WRENCH 26V 4AH LI-ION
1/2” SQUARE DRIVE (680NM) 500LB.FT
3/4” SQUARE DRIVE (816NM) 600LB.FT
MODEL No: CP2612 (1/2”) , CP2634 (3/4”)
Wear Ear
Protection
Wear Eye
Protection Wear Protective Gloves Wear a Mask
CP2612, CP2634 Issue1 - 06/12/17

correct fuse.
8DO NOT pull or carry the appliance by the power cable.
8DO NOT pull the plug from the socket by the cable.
8DO NOT use worn or damage cables, plugs or connectors. Immediately have any faulty item repaired or
replaced by a qualified electrician.When an ASTA/BS approved UK 3 pin plug is damaged, cut the cable
just above the plug and dispose of the plug safely. Ensure that the double insulated charger is correctly
connected via a three-pin plug, as follows:
a) Connect the Brown live wire to live terminal ‘L’.
b) Connect the Blue neutral wire to the neutral terminal ‘N’.
c) After wiring, check that there are no bare wires, that all wires have been correctly connected,
that the cable outer insulation extends past the cable clamp and that the clamp is tight. Note that the
earth pin ‘E’ remains unconnected.
1.3.7. If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted is
preferred since any appliance plugged into it will be protected. The cable core section is important and should be at least 1.5mm², but to
be absolutely sure that the capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we
recommend the use of 2.5mm² section cable. If extension reel is to be used outdoors, ensure it is marked for outdoor use.
1.4. BATTERY CHARGER SAFETY INSTRUCTIONS
WARNING! DO NOT attempt to charge any battery other than that supplied for the wrench. Other types of batteries may explode!
9All mains electrical supply safety features must be followed as described in 1.3 above.
9Disconnect the charger from the mains supply when not in use.
8DO NOT charge battery if room temperature is below 10°C (50°F) or above 40°C (104°F).
8DO NOT expose the charger to damp or wet conditions.
8DO NOT pull or carry the charger by the power lead.
8DO NOT operate the charger if it has been dropped, or has received a sharp knock, or is damaged. Take the charger to an authorised
agent for repair or obtain a replacement.
8DO NOT dismantle the charger as this may cause damage and/or personal injury and will invalidate the warranty.
8DO NOT insert foreign objects or material into the hole reserved for the battery pack.
8DO NOT recharge a second battery pack immediately after charging the first. Consecutive charging will overheat the charger. Allow the
8unit to cool for 15 minutes before charging the next pack.
8DO NOT attempt to connect two chargers together.
9Store the charger in the same manner as the battery pack in 1.2.
2. i INTRODUCTION
Powerful, compact and suitable for removing the most stubborn wheel nuts in the workshop or on roadside with no compressor or mains source
required. Featuring a variable speed switch for added control. Produces torque of up to 680Nm (500lb.ft). Forward and reverse control integrated
into housing for ease of use. Suitable for workshop, bodyshop and tyre shop applications without hazardous trailing cables. Powered by a 26V 4Ah
Lithium battery which retains its charge over long periods of time, so always ready to use. Supplied with a 90 minute mains charger.
3. i SPECIFICATION
4. BATTERY
4.1. CHARGING THE BATTERY PACK.
4.1.1. Remove the battery pack from the wrench, by depressing the two side release clips (g.1.4).
WARNING! DO NOT touch metal terminals.
4.1.2. Place wrench in carry case and remove the battery charger.
4.1.3. Connect the charger to the mains electricity supply. The green LED will flash continuously.
4.1.4. The battery pack has the positive (+) and negative (-) terminals marked. Align the battery with its docking point and insert it into slot.
NOTE: The battery pack is designed so that it will only enter the charger unit the correct way.
When placed in the charger, a very slight downward pressure will seat the pack firmly into the power terminals.
4.1.5. When inserted correctly, the chargers red charge light will show a steady illuminated aspect whilst the battery is charging.
4.1.6. When the charge is complete the green LED will show a steady illuminated aspect. The battery pack is now ready for use.
NOTE: When new, the battery pack will have been shipped in a low charge state. It will take longer to charge initially, and several subsequent
charges may also take a little longer than when the battery pack reaches its optimum performance. Afterwards, normal charging time is
approximately 90 minutes.
4.1.7. After removing the battery by depressing the release clips (fig.1.4), disconnect the charger from the mains supply and store in the carry
case as described in section 1.2.
IMPORTANT WARRANTY INFORMATION:
The battery pack fitted to this cordless tool is considered to be a consumable item and its ability to accept charge will reduce over
time. We will guarantee it against mechanical and electrical defect for a period of one year - this does not cover fair wear and tear. If the
battery is not properly charged before first use, or regularly conditioned, its capacity will diminish. Under these circumstances we will
not replace the battery pack even if it is less than one year old. Remove battery pack from case and charge as above:
Original Language Version
© Jack Sealey Limited
Model No: ...................................CP2612
Battery:.................................26V 4Ah Li-ion
Drive: .......................................1/2"Sq.
No load speed:..............................0-2000rpm
Impact Rate:............................... 0-2600bpm
Maximum Torque:........................680Nm(500lb.ft)
Replacement Battery:...........................CP26BP
Weight: ........................................2.3kg
Model No: ...................................CP2634
Battery:.................................26V 4Ah Li-ion
Drive: .......................................3/4"Sq.
No load speed:..............................0-2000rpm
Impact Rate:............................... 0-2600bpm
Maximum Torque:........................816Nm(600lb.ft)
Replacement Battery:...........................CP26BP
Weight: ........................................2.3kg
CP2612, CP2634 Issue1 - 06/12/17
RECOMMENDED
FUSE RATING: 5AMP

5. OPERATION
WARNING! Ensure that you read, understand and apply the safety instructions before use.
5.1. USING THE WRENCH.
5.1.1.Use only impact sockets which are specically designed for use with an impact wrench. The use of normal chrome vanadium sockets
is dangerous, since these are more brittle and are liable to shatter.
5.1.2.Fit the socket to the wrench by snapping it onto the square drive (g.1.1).
5.1.3.Fit the battery pack to the wrench by aligning the tongue on the battery with the groove in the housing and slide it into place. Ensure
that the battery pack is rmly located, you will hear an audible click when it has locked into position.
5.1.4.Select the required direction of rotation. To change direction, push switch (g.1.3) to the left or right. Familiarise yourself with this
operation before use. DO NOT attempt to change the direction of rotation whilst the trigger (g.1.2) is depressed.
When the wrench is not in use, use the same switch to lock off the trigger by placing the switch in the middle position.
5.1.5.When tightening, release the trigger as soon as the impact sound is heard. Take care not to over-torque small xings.
Note: On critical fixings, final tightening should be carried out using a torque wrench, setting it according to the product or the
vehicle manufacturer’s specifications.
6. MAINTENANCE
6.1. CLEANING.
Keep the outer case of the wrench clean and free from grease. DO NOT wash with water or use solvents or abrasives, use a damp cloth.
For any other service or maintenance, contact your authorised service agent.
Original Language Version
© Jack Sealey Limited
fig.1
1.1 Square Drive
1.2 Trigger / Speed Control
1.3 Direction Control / Trigger Lock
1.4 Battery Release Clips (both sides)
1.5 Battery State Test Button
1.6 Battery Charge Indicators
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
BATTERY REMOVAL
Under the Waste Batteries and Accumulators Regulations 2009, Jack Sealey Ltd are required to inform potential purchasers of products
containing batteries (as defined within these regulations), that they are registered with Valpak’s registered compliance scheme. Jack
Sealey Ltd’s Batteries Producer Registration Number (BPRN) is BPRN00705.
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment
(WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid
waste authority for recycling information.
CP2612, CP2634 Issue1 - 06/12/17

WARNING! - risk of Hand Arm Vibration Injury
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
This tool is subject to the vibration testing section of the Machinery Directive 2006/42/EC.
This tool is to be operated in accordance with these instructions.
CP2612 (1/2” Sq. Drive)
Measured vibration emission value (a): ...... 7.055 m/s²
Uncertainty value (k):......................... 1.5 m/s²
CP2634 (3/4” Sq. Drive)
Measured vibration emission value (a): ...... 7.055 m/s²
Uncertainty value (k):......................... 1.5 m/s²
Please note that the application of the tool to a sole specialist task may produce a different average vibration emission. We recommend that a
specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.
A health and safety assessment by the user (or employer) will need to be carried out to determine the suitable duration of use for each tool.
NB: Stated Vibration Emission values are type-test values and are intended to be typical.
Whilst in use, the actual value will vary considerably from and depend on many factors.
Such factors include; the operator, the task and the inserted tool or consumable.
NB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration.
The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm Vibration
Syndrome.
Health surveillance.
We recommend a programme of health surveillance to detect early symptoms of vibration injury so that management procedures can be modified
accordingly.
Personal protective equipment.
We are not aware of any personal protective equipment (PPE) that provides protection against vibration injury that may result from the
uncontrolled use of this tool. We recommend a sufficient supply of clothing (including gloves) to enable the operator to remain warm and dry and
maintain good blood circulation in fingers etc. Please note that the most effective protection is prevention, please refer to the Correct Use and
Maintenance section in these instructions. Guidance relating to the management of hand arm vibration can be found on the HSE website
www.hse.gov.uk - Hand-Arm Vibration at Work.
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
Original Language Version
© Jack Sealey Limited CP2612, CP2634 Issue1 - 06/12/17