Sealey CP2400.V4 Firmware update

INSTRUCTIONS FOR
CORDLESS IMPACT WRENCH 24V
1/2” SQ. DRIVE 325LB.FT
MODEL NO: CP2400.V4
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
1.1. GENERAL SAFETY
Follow all workshop safety rules, regulations and conditions when using the wrench.
Remove the battery pack from the wrench before servicing or performing any maintenance.
Maintain the wrench and battery pack in good condition. Check moving parts for alignment on a regular basis.
Replace or repair damaged parts. Use an authorised service agent and recommended parts only. Unauthorised parts may be
dangerous and will invalidate the warranty.
Ensure the wrench is ‘locked’ before installing the battery pack.
Keep the wrench, battery pack and charger clean for optimum performance.
Keep the work area clean and tidy and free from unrelated materials. Ensure that there is adequate lighting.
Ensure that battery pack is correctly inserted into the wrench handle and latched in place before operating wrench.
RWARNING! When working around vehicle brake systems we recommend that you wear suitable respiratory protection due to the
possible presence of asbestos dust from brake linings.
Useonlyimpactsocketswhicharespecicallydesignedforusewithanimpactwrench.
Avoid unintentional starting.
Wear approved safety eye/face shield, ear defenders and hand protection.
Removeill-ttingclothing.Removeties,watches,ringsandotherloosejewelleryandcontainlonghair.
Maintaincorrectbalanceandfooting.Ensuretheoorisnotslipperyandwearnon-slipshoes.
Keep children and unauthorised persons away from the work area.
DO NOToperatethewrenchifanypartsaremissingasthismaycausefailureand/orpersonalinjury.
DO NOTusethewrenchunlessyouhavebeeninstructedinitsusebyaqualiedperson.
DO NOToperatethewrenchwheretherearesolventfumesorammablegases,liquidsorsolids.
DO NOT leave the wrench operating unattended.
DO NOTcarrywrenchwithyourngeronthetrigger.Keepdirectionswitchin‘locked’positionwhennotinuse.
DO NOT use the wrench for a task it is not designed to perform.
DO NOToperatethewrenchwhenyouaretiredorundertheinuenceofalcohol,drugsorintoxicatingmedication.
DO NOT get the wrench or battery charger wet or use in damp or wet locations.
Keepwrenchandchargerinthecaseandstoreinasafe,dry,childproofareawherethetemperaturewillnotexceed40°C(104°F).
1.2. Battery safety instructions
RWARNING! The battery pack contains nickel-cadmium, which is dangerous. It must therefore be handled with care.
Chargethebatterypackpriortorstuse.Thebatterypackwillhavebeenshippedinalowchargestate.
Use only the charger provided to charge the battery pack.
DO NOTchargethebatterypackwhenroomtemperatureisbelow10°C(50°F)orabove40°C(104°F).
DO NOT attempt recharging the pack by means of an engine generator or a DC power source.
DO NOTshort-circuitthebatterypackbytouchingbothterminalsatthesametimewithametalobject,oryourngersetc.
DO NOTstorebatterypack(orwrench)inlocationswherethetemperaturemayexceed40°C(104°F)e.g.inoutsidesheds,above 
heaters etc.
RWARNING! Dispose of spent battery pack correctly as it contains nickel-cadmium.
VDANGER! DO NOT attempt to disassemble the battery pack. For safety and environmental reasons DO NOT discard in domestic waste
or by burning. ONLY discard or recycle according to local authority regulations.
RWARNING! DO NOT allow a leaking battery to contact your person. If you come into contact with battery liquid take the following
immediateaction:a)Skincontact:Washimmediatelywithsoapandwater,thenwashineitherlemonjuiceorvinegar.
   b)Eyecontact:Washwithastrongsolutionofboricacidandseekimmediatemedicalattention.
1.3. MAINS POWER ELECTRICAL SAFETY(Inrelationtothebatterycharger)
RWARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets
and any other connectors for wear or damage. You must ensure the risk of electric shock is minimised by the installation of
 appropriatesafetydevices.AResidualCurrentCircuitBreaker(RCCB)shouldbeincorporatedinthemaindistributionboard.
 WealsorecommendthataResidualCurrentDevice(RCD)beused.ItisparticularlyimportanttouseanRCDwithportableproductsthat
Wear eye
Protection
Wear a mask
Wear ear
Protection
Refer to
Instruction
Manual
CP2400.V4|Issue2(L)15/04/15
Original Language Version
© Jack Sealey Limited

are plugged into a supply that is not protected by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current
Device by contacting your Sealey dealer. You must also read and understand the following instructions concerning electrical safety.
1.3.1.TheElectricityAtWorkAct1989requiresallportableelectricalappliances,ifusedonbusinesspremises,tobetestedbyaqualied
 electrician,usingaPortableApplianceTester(PAT),atleastonceayear.
1.3.2. TheHealth&SafetyatWorkAct1974makesownersofelectricalappliancesresponsibleforthesafeconditionofthoseappliances
 andthesafetyoftheapplianceoperator.Ifinanydoubtaboutelectricalsafety,contactaqualiedelectrician.
1.3.3. Ensurethattheinsulationonallcablesandontheapplianceissafebeforeconnectingittothepowersupply.See1.3.1and1.3.2
and use a Portable Appliance Tester.
1.3.4. Ensurethatcablesarealwaysprotectedagainstshortcircuitandoverload.
1.3.5. Regularlyinspectpowersupplycablesandplugsforwearordamageandcheckall
connections to ensure none is loose.
1.3.6. Important:Ensurethatthevoltagemarkedontheappliancematchesthepowersupply
 tobeusedandthattheplugisttedwiththecorrectfuse-seefuseratingatright.
1.3.7. DO NOT pull or carry the appliance by the power cable.
1.3.8. DO NOT pull the plug from the socket by the cable.
1.3.9. DO NOT use worn or damage cables, plugs or connectors. Immediately have any faulty
 itemrepairedorreplacedbyaqualiedelectrician.WhenanASTA/BSapprovedUK3pin
 plugisdamaged,cutthecablejustabovethepluganddisposeoftheplugsafely.
Ensure that the double insulated charger is correctly connected via a three-pin plug, as follows:
 a)ConnecttheBrownlivewiretoliveterminal‘L’.
 b)ConnecttheBlueneutralwiretotheneutralterminal‘N’.
 c)Afterwiring,checkthattherearenobarewires,thatallwireshavebeencorrectlyconnected,thatthecableouterinsulationextends
past the cable clamp and that the clamp is tight. Note that the earth pin ‘E’ remains unconnected.
1.3.10.Ifanextensionreelisuseditshouldbefullyunwoundbeforeconnection.AreelwithanRCDttedispreferredsinceanyappliance 
 pluggedintoitwillbeprotected.Thecablecoresectionisimportantandshouldbeatleast1.5mm²,buttobeabsolutelysurethatthe
capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend the use of
 2.5mm²sectioncable.Ifextensionreelistobeusedoutdoors,ensureitismarkedforoutdooruse.
1.4. Battery charger safety instructions
RWARNING! DO NOTattempttochargeanybatteryotherthanthatsuppliedforthewrench.Othertypesofbatteriesmayexplode!
Allmainselectricalsupplysafetyfeaturesmustbefollowedasdescribedin1.3above.
Disconnect the charger from the mains supply when not in use.
DO NOTchargebatteryifroomtemperatureisbelow10°C(50°F)orabove40°C(104°F).
DO NOTexposethechargertodamporwetconditions.
DO NOT pull or carry the charger by the power lead.
DO NOT operate the charger if it has been dropped, or has received a sharp knock, or is damaged. Take the charger to an authorised
agent for repair or obtain a replacement.
DO NOTdismantlethechargerasthismaycausedamageand/orpersonalinjuryandwillinvalidatethewarranty.
DO NOTinsertforeignobjectsormaterialintotheholereservedforthebatterypack.
DO NOTrechargeasecondbatterypackimmediatelyafterchargingtherst.Consecutivechargingwilloverheatthecharger.Allowthe
 unittocoolfor15minutesbeforechargingthenextpack.
DO NOT attempt to connect two chargers together.
Storethechargerinthesamemannerasthebatterypackin1.2.
2. INTRODUCTION
Powerful, compact, cordless impact wrench with forward and reverse control integrated into housing for ease of use. Produces torque up to
441Nm(325lb.ft)-enoughtoremovewheelnuts.Superblybalancedtoolwithsidehandleandvibrationreducinggrip.Suitableforworkshop
applications.Includes24VNi-Cdbatterypackand1-hourmainscharger.
3. INTRODUCTION
No-load Speed: .....................................................0-2000rpm
Impact Rate:......................................................... 0-2600bpm
MaximumTorque:...........................................441Nm/325ib.ft
Drive Size:.................................................................. 1/2”Sq.
Weight:.......................................................................... 3.3kg
Noise power: .............................................................99dB(A)
Noise Pressure: ........................................................ 88dB(A)
Battery Pack:.........................................................CP2400BP
Vibration:................................................................ 13.48m/s²
Uncertainity: ............................................................... 1.5m/s²
4. OPERATION
RIMPORTANT WARRANTY INFORMATION:
Thebatterypackttedtothiscordlesstoolisconsideredtobeaconsumableitemanditsabilitytoacceptchargewillreduceovertime.
We will warranty it against mechanical and electrical defect for a period of one year - this does not cover fair wear and tear.
 Ifthebatteryisnotproperlychargedbeforerstuse,orregularlyconditioned,itscapacitywilldiminish.Underthesecircumstanceswe
will not replace the battery pack even if it is less than one year old.
Remove battery pack from case and charge as below:
4.1. CHARGING THE BATTERY PACK
4.1.1. Removethebatterypack(g.1.5)fromthewrench,bydepressingthetwosidereleaseclips(g.1.4).
RWARNING! DO NOT touch metal terminals.
4.1.2. Place wrench in carry case and remove the battery charger.
4.1.3. Thebatterypackandchargerhavethepositive(+)andnegative(-)terminalsmarked.Alignthecorrectterminalsandinsertthebattery
 intoslot(g.2).
RECOMMENDED
FUSERATING:5AMP
CP2400.V4|Issue2(L)15/04/15
Original Language Version
© Jack Sealey Limited

g.1 g.2
NOTE: The battery pack is designed so that it will only enter the charger unit the correct way. When placed in the charger, a very
 slightdownwardpressurewillseatthepackrmlyintothepowerterminals.
4.1.4. SwitchonmainsupplytochargerandtheGreenLED(g.2)willlight.Press“SET”tobeginchargingandtheRedLEDwilllight.
4.1.5. When the fast charge is complete the red LED will go out and the green LED will light to indicate trickle charging. The battery pack is
now ready for use.
Note: When new, the battery pack will have been shipped in a low charge state. It will take longer to charge initially, and several
subsequent charges may also take a little longer than when the battery pack reaches its optimum performance. Normal charging time
 isapproximately1hour.
4.1.6. After removing the battery, disconnect the charger from the mains supply and store it in the carry case.
RWARNING! Ensure that you read, understand and apply the safety instructions before use.
4.2. USING THE WRENCH
4.2.1. Useonlyimpactsocketswhicharespecicallydesignedforusewithanimpactwrench.Theuseofnormalchromevanadiumsockets
is dangerous, since these are more brittle and are liable to shatter.
4.2.2. Fitthesockettothewrenchbysnappingitontothesquaredrive(g.1.1).
4.2.3. Fit the battery pack to the wrench by aligning the tongue on the battery with the groove in the housing and slide it into place. Ensure
 thatthebatterypackisrmlylocated,youwillhearanaudibleclickwhenithaslockedintoposition.
4.2.4. Selecttherequireddirectionofrotation.Tochangedirection,pushswitch(g.1.3)totheleftorright.Familiariseyourselfwiththis 
operation before use. DO NOTattempttochangethedirectionofrotationwhilstthetrigger(g.1.6)isdepressed.
4.2.5. When the wrench is not in use, use the same switch to lock off the trigger by placing the switch in the middle position.
4.2.6. Whentightening,releasethetriggerassoonastheimpactsoundisheard.Takecarenottoover-torquesmallxings.
Note: Oncriticalxings,naltighteningshouldbecarriedoutusingatorquewrench,settingitaccordingtotheproductorthevehicle
 manufacturer’sspecications.
5. MAINTENANCE
5.1. CLEANING
5.1.1. Keep the outer case of the wrench clean and free from grease. DO NOT wash with water or use solvents or abrasives. Use a damp
cloth.
5.1.2. For any other service or maintenance, contact your authorised service agent.
5.2. LUBRICATION
 Ifthewrenchhasnotbeenusedforsometime,removethelubricationscrew(g.1.2)andinjectgreaseintotheimpactmechanism,
DO NOToverll-asmallamounteachtimeshouldbesufcient.
CP2400.V4|Issue2(L)15/04/15
Original Language Version
© Jack Sealey Limited

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY:Guaranteeis12monthsfrompurchasedate,proofofwhichwillberequiredforanyclaim.
Sole UK Distributor, Sealey Group.
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk.
IP327AR
www.sealey.co.uk
[e-mail]
01284757500
01284703534
Web
Environmental Protection
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be
sorted, taken to a recycle centre and disposed of in a manner which is compatible with the environment.
WEEE Regulations.
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and
Electronic Equipment. When the product is no longer required, it must be disposed of in an environmentally protective
way. Contact your local solid waste authority for recycling information.
   RechargeablebatterycontainsNickelCadmium(NiCd).Itisrecyclable.Taketoyourlocalrecyclingcentretobe 
   disposedofproperly.DonotincinerateNiCadbatteryasitmayexplodewhenexposedtofire.
Do not attempt to open battery pack.
Battery Removal
• Forbatteryremovalrefertosection3.1.1.
• Dispose of batteries according to local authority guidelines.
UndertheWasteBatteriesandAccumulatorsRegulations2009,JackSealeyLtdarerequiredtoinformpotentialpurchasersofproducts
 containingbatteries(asdefinedwithintheseregulations),thattheyareregisteredwithValpak’sregisteredcompliancescheme.
 JackSealeyLtd’sBatteriesProducerRegistrationNumber(BPRN)isBPRN00705
Parts support is available for this product. To obtain a parts listing and/or diagram,
pleaselogontowww.sealey.co.uk,email[e-mail]ortelephone01284757500.
CP2400.V4|Issue2(L)15/04/15
Original Language Version
© Jack Sealey Limited

WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
ThistoolissubjecttothevibrationtestingsectionoftheMachineryDirective2006/42/EC.
This tool is to be operated in accordance with these instructions.
Measured vibration emission value (a): .........13.48 m/s²
Uncertainty value (k):...........................1.5 m/s²
Please note that the application of the tool to a sole specialist task may produce a different average vibration emission. We recommend that a
specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.
Ahealthandsafetyassessmentbytheuser(oremployer)willneedtobecarriedouttodeterminethesuitabledurationofuseforeachtool.
NB: StatedVibrationEmissionvaluesaretype-testvaluesandareintendedtobetypical.
Whilst in use, the actual value will vary considerably from and depend on many factors.
Such factors include; the operator, the task and the inserted tool or consumable.
NB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration.
The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm Vibration
Syndrome.
Health surveillance.
Werecommendaprogrammeofhealthsurveillancetodetectearlysymptomsofvibrationinjurysothatmanagementprocedurescanbe
modified accordingly.
Personal protective equipment.
Wearenotawareofanypersonalprotectiveequipment(PPE)thatprovidesprotectionagainstvibrationinjurythatmayresultfromthe
uncontrolleduseofthistool.Werecommendasufficientsupplyofclothing(includinggloves)toenabletheoperatortoremainwarmanddry
and maintain good blood circulation in fingers etc. Please note that the most effective protection is prevention, please refer to the Correct Use
andMaintenancesectionintheseinstructions.GuidancerelatingtothemanagementofhandarmvibrationcanbefoundontheHSCwebsite
www.hse.gov.uk-Hand-ArmVibrationatWork.