Sealey CP3005.V2 User manual

INSTRUCTIONS FOR
CORDLESS LITHIUM-ION IMPACT WRENCH
18V 4AH 1/2” SQ DRIVE 650NM- 2 BATTERIES
MODEL NO: CP3005.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
1.1. Electrical Safety
WARNING! It is the user’s responsibility to check the following:
Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and
all electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical
products. You may obtain an RCD by contacting your local Sealey dealer.
if the used in the course of business duties, it must be maintained in a safe condition and routinely PAT (Portable Appliance Test)
tested.
Electrical safety information, it is important that the following information is read and understood.
9Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
9Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.
9Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is tted with the correct fuse - see
fuse rating in these instructions.
8DO NOT pull or carry the appliance by the power cable.
8DO NOT pull the plug from the socket by the cable. Remove the plug from the socket by maintaining a rm grip on the plug.
8DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or replaced immediately by a
qualied electrician.
This product is tted with a BS1363/A 13 Amp 3 pin plug.
If the cable or plug is damaged during use, switch the electricity supply and remove from use.
Replace a damaged plug with a BS1363/A 13 Amp 3 pin plug. If in doubt contact a qualied electrician.
Class II products are wired with live (brown) and neutral (blue) only are marked with the Class II symbol;
A) Connect the BROWN live wire to the live terminal ‘L’.
B) Connect the BLUE neutral wire to the neutral terminal ‘N’.
C) After wiring, check that there are no bare wires and ensure that all wires have been correctly connected.
9Ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight.
8DO NOT connect either wire to the earth terminal.
Sealey recommend that repairs are carried out by a qualied electrician.
1.2. General Safety
9Follow all workshop safety rules, regulations and conditions when using the wrench.
9Remove the battery pack from the wrench before servicing or performing any maintenance.
9Maintain the wrench and battery pack in good condition.
9Replace or repair damaged parts. Use an authorised service agent and recommended parts only. Unauthorised parts may be
dangerous and will invalidate the warranty.
9 Ensure the wrench is in ‘neutral’ before installing the battery pack.
9Keep the wrench, battery pack and charger clean for optimum performance.
9Keep the work area clean and tidy and free from unrelated materials. Ensure that there is adequate lighting.
9 Ensure that battery pack is correctly tted to the wrench handle and latched in place before operating wrench.
WARNING! When working around vehicle brake systems we recommend that you wear suitable respiratory protection due to the
possible presence of asbestos dust from brake linings.
9 Use only impact sockets which are specically designed for use with an impact wrench.
9Avoid unintentional starting.
9Hold the wrench securely before pressing the trigger; considerable torque reaction is generated upon starting.
9 Wear approved safety eye/face shield, ear defenders and hand protection.
9 Remove ill-tting clothing. Remove ties, watches, rings and other loose jewellery and contain long hair.
9 Maintain correct balance and footing. Ensure the oor is not slippery and wear non-slip shoes.
9Keep children and unauthorised persons away from the work area.
8DO NOT operate the wrench if any parts are missing as this may cause failure and/or personal injury.
CP3005.V2 | Issue 3 08/03/17
Original Language Version
© Jack Sealey Limited
Refer to
instructions
Wear eye
protection
Wear protective
gloves
Wear dust
mask
Wear ear
protection
Recommended fuse rating
3 Amp

8DO NOT use the wrench unless you have been instructed in its use by a qualied person.
8DO NOT operate the wrench where there are solvent fumes or ammable gases, liquids or solids.
8DO NOT leave the wrench operating unattended.
8DO NOT carry wrench with your nger on the trigger. Keep direction switch in ‘locked’ position when not in use.
8DO NOT use the wrench for a task it is not designed to perform.
8DO NOT operate the wrench when you are tired or under the inuence of alcohol, drugs or intoxicating medication.
8DO NOT get the wrench or battery charger wet or use in damp or wet locations.
9 Keep wrench and charger in the case and store in a safe, dry, childproof area where the temperature will not exceed 104°F (40°C)
1.3. Battery Safety
9 Charge the battery pack prior to rst use. The battery pack will have been shipped in a low charge state.
9Use only the charger provided to charge the battery pack.
8DO NOT charge the battery pack when room temperature is below 50°F (10°C) or above 95°F (35°C).
8DO NOT attempt recharging the pack by means of an engine generator or a DC power source.
8DO NOT short-circuit the battery pack by touching both terminals at the same time with a metal object, or your ngers etc.
8DO NOT store battery pack or tool in locations where the temperature may exceed 104°F (40°C ) e.g. in sheds, above heaters etc.
▲DANGER! DO NOT attempt to dismantle the battery pack. For safety and environmental reasons DO NOT discard in domestic
waste or by burning. ONLY discard or recycle according to local authority regulations.
8WARNING! DO NOT allow a leaking battery to contact your person. In case of contact with battery liquid take the following
immediate action:
a) Skin contact: Wash immediately with cool, clean running water for at least 15 minutes.
b) Eye contact: If acid enters eye, ush eye immediately with cool, clean running water for at least 15 minutes and seek immediate
medical attention.
2. INTRODUCTION
Powerful compact cordless impact wrench with forward and reverse control integrated into the housing for ease of use. Produces up to
650Nm (480lb.ft) torque, making this tool one of the most powerful available on the market. Suitable for removing the most stubborn wheel
nuts. Features battery condition indicator, integral LED work light and variable speed control switch for added control. Suitable for workshop,
bodyshop, and tyre shop applications. Supplied with two 18V Lithium-ion battery packs, and 90 minute mains charger.
3. SPECIFICATION
Model Number........................................................... CP3005 Replacement Battery ...................................................CP3005BP4
Battery ............................................................18V 4Ah Li-ion Weight .......................................................................................3kg
Drive ........................................................................... 1/2”Sq Noise Power ..................................................................... 112db(A)
No Load Speed ........................................................1900rpm Noise Pressure.................................................................101db(A)
Impact Rate............................................................. 2200bpm Vibration ............................................................................15.3m/s2
Maximum Torque......................................... 650Nm (480lb.ft) Uncertainty ......................................................................... 1.5m/s2
1..................................................................................... Anvil
2...........................................................................Anvil Collar
3...................................................................... LED Worklight
4..................................................................................Trigger
5....................................................Forward/Reverse Selector
6.........................................................................Battery Pack
7.......................................................Battery Release Buttons
8.........................................................Charge Indicator Panel
CP3005.V2 | Issue 3 08/03/17
Original Language Version
© Jack Sealey Limited
1
3
2
4
7
7
8
5
6
8
3
g.1

CP3005.V2 | Issue 3 08/03/17
Original Language Version
© Jack Sealey Limited
4. OPERATION
4.1. BS Adaptor (g.2)
4.1.1. The battery charger is supplied with a European standard Schuko plug. To use the battery charger in the UK the BS Adaptor (tted as
standard) must be used.
4.1.2. Open up the adaptor and insert the Schuko plug (g.2). Ensure its fully inserted into the connectors.
4.1.3. Close the adaptor around the plug, to secure the adaptor to the plug tighten the screw in the middle of the adaptor.
IMPORTANT WARRANTY INFORMATION: The battery pack tted to this cordless tool is considered to be a consumable item and its
ability to accept charge will reduce over time. We will warranty it against mechanical and electrical defect for a period of one year - this
does not cover fair wear and tear. If the battery is not properly charged before rst use, or regularly conditioned, its capacity will diminish.
Under these circumstances we will not replace the battery pack even if it is less than one year old.
Remove battery pack from case and charge as below:
4.2. Removing/Installing Battery Pack.
WARNING! DO NOT touch metal terminals.
4.2.1. To remove the battery from the wrench, press the release buttons on the top of battery pack (g.1.7), withdraw pack from wrench
(g.3).
WARNING! DO NOT use force when inserting the battery pack. If it does not slide in easily then it is not being inserted correctly.
WARNING! Ensure you read, understand and apply safety instructions before use.
4.3. Charging the Battery Pack. (See g.4 for charger LED indications)
NOTE! If you try to charge a battery pack that has just been used the charging light may not come on. If this occurs, let the pack cool
for a while, then re-insert and try to charge again. If you wish to charge two battery packs, allow fteen minutes between charging to
allow the charger to cool; after three consecutive charges allow one hour to cool before further use.
4.3.1. Plug the charger into the supply. A steady red light will show.
4.3.2. Slide the battery pack into the charger until the release buttons engage (g.3),
4.3.3. The red and green charging lights will come on and charging will begin.
4.3.4. The red light ashing indicates that the battery is either too hot or too cold. Relocate the charger to a more suitable environment.
4.3.5. A steady red light and ashing green light denote a fully charged battery.
4.3.6. A full charge should be achieved in about 60 min. Remove the battery when fully charged.
4.3.7. Flashing red and green LEDs indicate a battery fault.
4.3.8. After charging, unplug the charger from the power source.
4.4. Using the Wrench
4.4.1. Use only impact sockets which are specically designed for use with an impact wrench. The use of normal chrome vanadium sockets
is dangerous since these are more brittle and are liable to shatter.
4.4.2. Fit the socket to the wrench by snapping it onto the anvil (g.1.1) over the anvil collar (g.1.2).
4.4.3. Fit the battery pack to the wrench.
4.4.4. Select the required direction of rotation. To change direction, push Forward/Reverse Selector (g.1.5) to the left or right. Familiarise
yourself with this operation before use. DO NOT attempt to change the direction of rotation whilst trigger (g.1.4) is depressed.
4.4.5. The speed of the wrench is proportional to the pressure applied to trigger.
4.4.6. When tightening, release the trigger as soon as the impact sound is heard. Take care not to over-torque small xings.
NOTE! For critical xings such as wheel nuts always use a calibrated torque wrench according to the vehicle manufacturer’s, or product,
guidelines.
4.4.7. The wrench has a charge indicator panel (g.1.8) with three charge level LEDs. The charge levels are as follows: Green, amber,
red: above 70% charged
Amber, red: between 70% and 30%
Red only: Less than 30% charged, requires recharging (see 4.3. above)
g.2 g.3
g.4

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
Sole UK Distributor, Sealey Group.
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk.
IP32 7AR
www.sealey.co.uk
[e-mail]
01284 757500
01284 703534
Environmental Protection
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be
sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.
When the product becomes completely unserviceable and requires disposal, drain off any fluids (if applicable)
into approved containers and dispose of the product and the fluids according to local regulations.
WEEE Regulations
Dispose of this product at the end of its working life in compliance with the EU Directive on
Waste Electrical and Electronic Equipment (WEEE). When the product is no longer required, it must be disposed
of in an environmentally protective way. Contact your local solid waste authority for recycling information.
Battery Removal
Under the Waste Batteries and Accumulators Regulations 2009, Jack Sealey Ltd are required to inform potential
purchasers of products containing batteries (as dened within these regulations), that they are registered wih Valpak’s
registered compliance scheme. Jack Sealey Ltd’s Batteries Producer Registration Number (BPRN) is BPRN00705.
Parts support is available for this product. To obtain a parts listing and/or diagram,
please log on to www.sealey.co.uk, email [e-mail] or telephone [phone].
CP3005.V2 | Issue 3 08/03/17
Original Language Version
© Jack Sealey Limited
4.4.8. The wrench is tted with self-protection circuitry.
If, when the trigger is pressed, the LED ashes 5 times, an overheat has been detected. Allow the unit to cool before further use.
The LED ashing 7 times denotes an over-current fault. In this event, the unit should be returned to either a Sealey stockist or service
agent.
4.4.9. When the wrench is not in use, lock the trigger off by placing the forward/reverse switch in the middle position.
5. MAINTENANCE
5.1. Cleaning
Keep the outer case of the wrench clean. DO NOT wash with water or use solvents or abrasives. Use a damp cloth.
5.2. Storage
When not in use, store in a cool, dry, secure location not accessible to children.
WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
This tool is subject to the vibration testing section of the Machinery Directive 2006/42/EC.
This tool is to be operated in accordance with these instructions.
Measured vibration emission value (a): . . . . . . . . . . 15.3 m/s²
Uncertainty value (k): . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 m/s²
Please note that the application of the tool to a sole specialist task may produce a different average vibration emission. We recommend
that a specic evaluation of the vibration emission is conducted prior to commencing with a specialist task.
A health and safety assessment by the user (or employer) will need to be carried out to determine the suitable duration of use for each
tool. NB: Stated Vibration Emission values are type-test values and are intended to be typical.
Whilst in use, the actual value will vary considerably from and depend on many factors.
Such factors include; the operator, the task and the inserted tool or consumable.
NB: ensure that the length of leader hoses is sufcient to allow unrestricted use, as this also helps to reduce vibration.
The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm
Vibration Syndrome.
Health surveillance.
We recommend a programme of health surveillance to detect early symptoms of vibration injury so that management procedures can be
modied accordingly.
Personal protective equipment.
We are not aware of any personal protective equipment (PPE) that provides protection against vibration injury that may result from the
uncontrolled use of this tool. We recommend a sufcient supply of clothing (including gloves) to enable the operator to remain warm and
dry and maintain good blood circulation in ngers etc. Please note that the most effective protection is prevention, please refer to the
Correct Use and Maintenance section in these instructions. Guidance relating to the management of hand arm vibration can be found on
the HSC website. www.hse.gov.uk - Hand-Arm Vibration at Work.