Sealey GSS2323 User manual

INSTRUCTIONS FOR
GALVANIZED SHED 2.3 X 2.3 X 1.9M
MODEL NO: GSS2323 & GSS2323G
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when building this shed.
9Keep the work area clean, uncluttered and ensure there is adequate lighting.
9Keep children and unauthorised persons away from the working area.
8DO NOT use the shed for any purpose other than that for which it is designed.
9Use appropriate safety clothing including eye protection.
8DO NOT attempt to assemble in windy weather.
Note: The assembly of this product will require assistance.
2. INTRODUCTION
Galvanized steel panels easily assembled to form a rigid and secure gable roofed shed. Has a single door which is secured by cross bolt and
eyelet that accepts a padlock (not included) for additional security. Supplied with bolt-down fixing kits.
3. SPECIFICATION
Model no’s:...........................................GSS2323/GSS2323G
Colour: .................................................................silver/green
Roof type:....................................................................... apex
Doors: ..................................................................................1
Overall size (W x D x H*): .................2300 x 2300 x 1900mm
* minimum wall height
4. CONCRETE PLINTH
Concrete slab: Please ensure that your site is level. It is recommended that your slab is 100mm thick and you use builders plastic and F52
reinforcing mesh. We recommend that you make your slab 100mm bigger than the base dimensions of your shed. This will allow for a 50mm
edge around your shed. We recommend that you slope the 50mm edges downward by 10 mm so that rain water will drain away from your shed.
GSS2323/G | Issue:2(SP) 13/04/17
Original Language Version
© Jack Sealey Limited
Refer to
instruction
manual
Wear eye
protection
Wear safety
footwear
Wear
gloves

5. CONTENTS LIST
Step 1: Lay out all parts with number facing outwards and check off against parts list.
GSS2323/G | Issue:2(SP) 13/04/17
Original Language Version
© Jack Sealey Limited
Step 1: Check all parts against the component list
Lay out all parts with number facing outwards and check off against parts list.
Picture Description Component Location Part
No. QTY BOX Check
Sheet Sheet 2000x770 Rear wall
side wall 9F 9 2
Sheet Sheet 1216x770 Roof S16 21
Sheet Sheet 1216x770 Roof S17 21
Sheet Sheet 1216x770 Roof S27 2 1
Sheet Sheet 2000x735 Front 11P 11
Sheet Sheet 2000x735 Front 11Q 11
Door Sheet Sheet 1945x770 Door 5K 1 1
Channel Channel 1943 Door 24H 1 1
Channel Channel 1943 Door 24J 1 1
Channel Channel 768 Door M26 2 2

GSS2323/G | Issue:2(SP) 13/04/17
Original Language Version
© Jack Sealey Limited

GSS2323/G | Issue:2(SP) 13/04/17
Original Language Version
© Jack Sealey Limited

GardenShed 2.3 x 2.3 x 2.4m
Picture Description Component Location Part
No. QTY BOX Check
Connector Gable cap connector
450 Roof E3 1 2
Ridge beam Ridge beam 1125 Roof 62 2 1
Gable R/H Gable 1100 Roof 94R 2 2
Gable L/H Gable 1100 Roof 94L 2 2
Logo cap Logo cap Roof 95 2 2
Roof brace Roof brace Roof 96 2 1
Ridge beam
connector
Ridge beam connector
450mm zinc Roof 67 1 1
Channel con-
nector
Channel connector
188mm Side wall 66 11 2
Joining brace Brace Door W 1 2
Fittings part list:
Picture Component QTY Picture Component QTY √
Self-tapping screws (10mm) 360 Self-tapping screws (16mm) 35
4 x 10mm Rivet 12 3 x 10mm Rivet 40
Pad bolt 1 Keeper 1
Base bracket 11 5/16” x 19mm Hexagonal bolt 11
5/16” Hexagonal nut 11 Mid wall brace bracket 4
Mid wall channel connector 3 Self tapper safety cover 40
Channel safe t y c o v e r
(L type) 1Channel safet y c o v e r (R type) 1
Plastic stopper 4 Sleeve anchor bolt 11
Qty checking date: ____ / ____ / _____
Qty checking personal badge number: _______________
Signature: _________________________________________
In the unlikely event that you find you are missing a part, please contact Pinnacle at 1800 349 776. A copy of proof of purchase may be requested.
Note: All fittings are located in box 2.
GSS2323/G | Issue:2(SP) 13/04/17
Original Language Version
© Jack Sealey Limited
All ttings are located in box 2.

GardenShed 2.3 x 2.3 x 2.4m
Shed overview:
72
71
67
66
66
66
66
66
66
66
66
41K
41J
23A
42A
96
34R
96
95
95
54
54
54
54
62
62
E3
E2
E2
33L
33R
34L
34R
34L
34R
34L
26M
26L
26N
26P
26J
26K
26K
26J
26I
26H
26E
26F
26F
26E
26C
26D
26B
26A
26B
26A
26B
26A
26B
11P
11Q
S16
9F
26A
66
66
24H
M26
5K
W
U4
U4
70
24J
94L
94R
94R
94L
Z23
9F
9F
9F 9F
9F 9F 9F
9F
S27
S17
S17
S27
S16
M26
Z23
Z23
Z23
Shed overview:
GSS2323/G | Issue:2(SP) 13/04/17
Original Language Version
© Jack Sealey Limited

9F
9F
9F
Step 2: Assemble the rear wall panels
You will find it easier to assemble your shed using sawhorses with timber studs attached (timber needs to be the same length as the
shed (2.3m)) or alternatively, a trestle table.
Place 3 x part 9F (sheeting) on your worktable and join together with self-tapping screws as per the diagram below ensuring the
ridges are facing up.
ROOF TOP EDGE RIDGES FACING UP
Tip: If panel and screw holes do not line up, try pulling panel to match up holes.
GSS2323/G | Issue:2(SP) 13/04/17
Original Language Version
© Jack Sealey Limited
Step 2: Assemble the rear wall panels
You will nd it easier to assemble your shed using saw horses with timber studs attached (the timber needs to be the same length as the
Shed (2.3m) or alternatively a trestle table.
Place 3 x part 9F (sheeting) on your work table and join together with self tapping screws as per the diagram below ensuring the ridges are
facing up.
Tip: If panel and screw holes do not line up, try pulling panel to match up holes.

GardenShed 2.3 x 2.3 x 2.4m
A
26I
26H
26C
26D
9F
9F
9F
Step 2: Assemble the rear wall panels (continued)
Now fit parts 26I, 26H (top channels) and parts 26C, 26D (bottom channels) to the sheeting by tapping it in (diagram A) or sliding it
in (diagram B). Make sure the small lip on the channel is always facing out. This ensures rain water cannot build up inside your shed.
Make sure part 26I and 26H are used as top side channels.
RIDGES FACING UP
B
26I
26H
26C
26D
9F
9F
9F
ROOF TOP EDGE
A
ROOF TOP EDGE RIDGES FACING UP
B
Step 2: Assemble the rear wall panels (continued)
Now t parts 26I, 26H (top channels) and parts 26C, 26D (bottom channels) to the sheeting by tapping it in (diagram A) or sliding it in (diagram
B). Make sure the small lip on the channel is always facing out. This ensures rain water cannot build up inside the shed. Make sure part 26I and
26H are used as top side channels.
GSS2323/G | Issue:2(SP) 13/04/17
Original Language Version
© Jack Sealey Limited

Step 2:
Assemble the rear wall panels (continued)
Now fix parts 34R and 34L (mid wall channels) joined by mid wall channel connector to the sheeting with self-tapping screws. Please
note that the groove should face downwards. Fix other channels with self-tapping screws. Apply part 66 (channel connector) on top
and bottom channels to enhance the strength. NOTE: Screws are applied to both sides of the connectors. All screws marked with a
cross should not be fixed at this stage.
lc
34L
34R
66
34R
34L
26H
26I
26D
26C
66
66
Mid wal lchannel
connector
RIDGES FACING UP
ROOF TOP EDGE
Note:
should face down.
ROOF TOP EDGE RIDGES FACING DOWN
Channel 34R and 34L
GSS2323/G | Issue:2(SP) 13/04/17
Original Language Version
© Jack Sealey Limited
Step 2: Assemble the rear wall panels (continued)
Now x parts 34R and 34L (mid wall channels) joined by mid wall connector to the sheeting with self tapping screws. Please note that the groove
should face downwards. Fix other channels with self tapping screws. Apply part 66 (channel connector) on top and bottom channels to enhance
the strength. Note: screws are applied to both sides of the connectors. All screws marked with a cross should not be xed at this stage.
Note: Channel 34R and 34L
should face down.
Mid wall channel
connector

GardenShed 2.3 x 2.3 x 2.4m
66
66
34R
34L
9F
26J
26K
26B
26A
9F
9F
Step 3: Assemble side wall panels
Place 3 x parts 9F (sheeting) on your worktable and join together with self-tapping screws as per the diagram. Now fit parts 26K, 26J
(top channels) and parts 26A, 26B (bottom channels) to the sheeting by tapping or sliding it in. Make sure the small lip of the channel is
always facing out. This ensures rainwater cannot build up inside your shed. Make sure parts 26K and 26J are used as top side channels.
Now fix parts 34R and 34L (mid wall channels) to the sheeting with self-tapping screws. Please note the groove should face downwards.
Fix other channels using self-tapping screws through both sides of the connectors and enhance the strength by applying part 66 (channel
connector). NOTE: Screws are applied to both sides of the connectors. All screws marked with a cross should not be fixed at this stage.
ROOF TOP EDGE
RIDGES FACING UP
Step 3: Assemble the side wall panels
Place 3 x parts 9F sheeting on your work table and join together with self tapping screws as per the diagram. Now t parts 26K, 26J (top
channel) and parts 26A, 26B (bottom channels) to the sheeting by tapping or sliding it in. Make sure the small lip of the channel is always facing
out. This ensures rainwater can not build up inside the shed. Make sure parts 26K and 26J are used as top side channels.
Now x parts 34R and 34L (mid wall channels) to the sheeting with self tapping screws. Please note the groove should face downwards.
Fix other channels using self tapping screws through both sides of the connectors and enhance the strength by applying part 66 (channel
connector).
Note: Screws are applied to both sides of the connectors. All screws marked with a cross should not be xed at this stage.
GSS2323/G | Issue:2(SP) 13/04/17
Original Language Version
© Jack Sealey Limited

Step 3: Assemble side wall panels (continued)
Repeat the same steps for the other side. NOTE: All screws marked with a cross should not be fixed at this stage. Make sure
the small lip on the channel is always facing out. This ensures rain water cannot build up inside your shed.
34R
34L
26J
26K
26B
66
26A
ROOF TOP EDGE
RIDGES FACING DOWN
GSS2323/G | Issue:2(SP) 13/04/17
Original Language Version
© Jack Sealey Limited
Step 3: Assemble side wall panels (continued)
Repeat the same steps for the other side. Note: All screws marked with a cross should not be xed at this stage. Make sure the small lip on the
channel is always facing out. This ensures rainwater can not build up inside the shed.

GardenShed 2.3 x 2.3 x 2.4m
66
66
26A
26B
26F
26E
S16
S27
S17
Step 4: Assemble the roof panels
Place parts S16, S27 and S17 (sheeting) on your worktable and join together with self-tapping screws as per the diagram below.
Enhance the structural strength by applying part 66 (channel connector). Note that screws are applied to both sides of the connectors.
ROOF TOP EDGE
RIDGES FACING UP
Fix parts 26F, 26E, 26A and 26B (channels) using self-tapping screws as per the diagram below. Please ensure parts 26A and 26B
are attached to the side of sheeting which has pre-punched holes as per the diagram below. Make sure the small lip on the channel is
always facing out. This ensures rain water cannot build up inside your shed.
ROOF TOP EDGE
RIDGES FACING UP
GSS2323/G | Issue:2(SP) 13/04/17
Original Language Version
© Jack Sealey Limited
Step 4: Assemble the roof panels
Place parts S16, S27 and S17 sheeting on your worktable and join together with self tapping screws as per the diagram below.
Fix parts 26F, 26E, 26A and 26B (channels) using self tapping screws as per the diagram below. Make sure the small lip on the channel is
always facing out. This ensures rain water can not build up inside the shed.
Enhance the structural strength by applying part 66 (channel connector). Note that screws are applied to both sides of the connectors.

Step 4: Assemble the roof panels (continued)
Leave 4 corners unfixed in this stage. Repeat the same steps for the other roof panel.
GSS2323/G | Issue:2(SP) 13/04/17
Original Language Version
© Jack Sealey Limited
Step 4: Assemble the roof panels (continued)
Leave 4 corners unxed at this stage. Repeat the same steps for the other roof panel.

GardenShed 2.3 x 2.3 x 2.4m
11Q
26M
26N
11P
11P
41K
11Q
41J
23A
42A
26L
26P
66
23A
26M
26L
Step 5: Assemble the front wall panels
Fix parts 41J and 41K (jamb) to parts 11P and 11Q (sheeting) with self-tapping screws as per diagram below. NOTE: All
screws marked with a cross should not be fixed at this stage. Make sure the small lip on the channel is always facing out.
This ensures rain water cannot build up inside your shed.
Fix parts 26P, 26N (top channels), 42A (jamb), 26L, 26M, and 23A (bottom channels) with self-tapping screws. Enhance
the top channels by applying part 66 (channel connector).
ROOF TOP EDGE
ROOF TOP EDGE
RIDGES FACING UP
RIDGES FACING UP
GSS2323/G | Issue:2(SP) 13/04/17
Original Language Version
© Jack Sealey Limited
Step 5: Assemble the front wall panels.
Fix parts 41J and 41K (jamb) to parts 11P and 11Q (sheeting) with self tapping screws as per diagram below. Note: All screws marked with a
cross should not be xed at this stage. Make sure the small lip on the channel is always facing out. This ensures the rainwater can not build up
inside the shed.
Fix parts 26P, 26N (top channels), 26L, 26M and 23A (bottom channel) with self tapping screws. Enhance the top channels by applying part 66
(channel connector).

33R
33L
Step 5: Assemble the front wall panels (continued)
Now fix parts 33R and 33L (mid wall channels) to the sheeting with self-tapping screws. Please note the groove should face downwards.
ROOF TOP EDGE
RIDGES FACING UP
Step 5: Assemble the front wall panels continued.
Now x parts 33R and 33L (mid wall channels) to the sheeting with self tapping screws. Note: The groove should face downwards.
GSS2323/G | Issue:2(SP) 13/04/17
Original Language Version
© Jack Sealey Limited

GardenShed 2.3 x 2.3 x 2.4m
Step 6: Assemble the front door
Place part 5K (door sheet) on the worktable and fit 2 x parts M26, 24J, 24H (channels) to the door, fixing them with the provided 3.0
x 10mm rivets. Make sure the small lip on the channel is always facing out. This ensures rain water cannot build up inside your shed.
M26
M26
FIXW ITH3 .0*10MMR IVET
FIXW ITH3 .0*10MMR IVE
T
FIXW ITH3 .0*10MMR IVET
5K
24H
24J
ROOF TOP EDGE RIDGES FACING UP
DO NOT FIX RIVETS HERE,
LEAVE FOR PAD BOLT.
FIX WITH 3.0MM RIVETS
FIX WITH 3.0MM RIVETS
FIX WITH 3.0MM RIVETS
DO NOT FIX RIVETS HERE,
LEAVE FOR PAD BOLT.
GSS2323/G | Issue:2(SP) 13/04/17
Original Language Version
© Jack Sealey Limited
Step 6: Assemble the front door
Place part 5K (door sheet) onto the worktable and t 2 x parts M26, 24J 24H (channels) to the door, xing them with the provided 3.0 x 10mm
rivets. Make sure the small lip on the channel is always facing outwards. This ensures rain water can not build up inside the shed.

5K
W
BACK
U4
U4
Step 6: Assemble the front door (continued)
Once channels are fitted to both doors, align 2 x part U4 (brace) and part W (joining brace) with holes on the back of the door and
position temporarily with some tape or simply hold in place.
RIDGES FACING DOWN
GSS2323/G | Issue:2(SP) 13/04/17
Original Language Version
© Jack Sealey Limited
Step 6: Assemble the front door continued
Once channels are tted to both doors, align 2 x part U4 (brace) and part W (joining brace) with holes on the back of the door and position
temporarily with some tape or simply hold in place.

GardenShed 2.3 x 2.3 x 2.4m
Step 6: Assemble the front door (continued)
Turn door over with bracing aligned with holes (make sure the ridges of the door are facing up) and fix the bracing with
the provided 3.0 x 10mm rivets through the front of the panel. Then turn door over and insert plastic stoppers at the ends
of braces as shown below.
WHITEP LASTI
C
STOPPER
WH
ITEP LASTIC STOPPER
FIXW ITH3 .0*10MMR IVET
FRONT
BACK RIDGES FACING DOWN
ROOF TOP EDGE
FIX WITH 3.0MM RIVETS
WHITE PLASTIC STOPPER
WHITE PLASTIC
STOPPER
GSS2323/G | Issue:2(SP) 13/04/17
Original Language Version
© Jack Sealey Limited
Step 6: Assemble the front door continued
Turn door over with bracing aligned with holes (make sure the ridges of the door are facing up) and x the bracing with 3.0 x 10mm rivets
(provided), through the front of the panel. Then turn door over and insert plastic stoppers at the ends of braces as shown below.

5K
70 70
AB
Step 6: Assemble the front door (continued)
Fit part 5K (assembled door) to the front wall panel as per the diagram below. Use a rivet gun to fix the door using the pre-drilled
holes. Fix the pad bolt (but NOT its keeper at this stage) using the pre-drilled holes with the self-tapping screws or the rivets provided
(see diagram A and B below).
ROOF TOP EDGE
BACK RIDGES FACING DOWN
ABFIX PAD BOLT WITH
3.0 X 10MM RIVETS
FIX DOOR HINGES
4.0 X 10MM RIVETS
GSS2323/G | Issue:2(SP) 13/04/17
Original Language Version
© Jack Sealey Limited
Step 6: Assemble the front door continued
Fit part 5K (assembled door) to the front wall panel as per the diagram below. Use a rivet gun to x to the door using the pre-drilled holes. Fix
the pad bolt (but NOT its keeper at this stage) using the pre-drilled holes with self tapping screws or the rivets provided (see diagram A and B
below).

GardenShed 2.3 x 2.3 x 2.4m
FIX PADBOLT KEEPER
WITH 16mm SCREWS
B
FIX PADBOLT KEEPER
WITH 3.0*10MM RIVE
T
A
94L
94R
94R
94L
71
71
Z23
Z23
Z23
Z23
Step 7: Fit the panels together
Now fix the front, side and rear panels and 2 x parts 94R, 2 x parts 94L (gables) together using the holes provided and then attach
the pad bolt keeper using self-tapping screws (diagram A) or using rivets (diagram B). Also attach part Z23 (corner brace) to each
corner using the self tapping screws provided.
FIX PAD BOLT KEEPER
WITH 16MM SCREWS
FIX PAD BOLT KEEPER
WITH 3.0 X 10MM RIVETS
A
B
Step 7: Fit the panels together
Now t the front, side and rear panels and 2 x parts 94R, 2 x 94L (gables) together using the holes provided and then attach the pad bolt keeper
using self tapping screws (diagram A) or using rivets (diagram B). Also attach part Z23 (corner brace) to each corner using self tapping screws
provided.
GSS2323/G | Issue:2(SP) 13/04/17
Original Language Version
© Jack Sealey Limited