Sealey DH02.V2 User manual

INSTRUCTIONS FOR:
MOBILE DRUM HANDLER 205LTR
MODEL No : DH02.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
1. SAFETY INSTRUCTIONS
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND
CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY
CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
2. INTRODUCTION & SPECIFICATION
 Before use inspect the drum handler for damage and worn
components.
 If in any doubt do not use and have inspected/repaired by an
authorised service agent.
 Only use the drum handler on firm, level, unobstructed surfaces
which are capable of supporting the handler and drum.
 Do not overload the drum handler - maximum capacity is 360kg.
 Do not ride or allow others to ride on the drum handler.
 Do not use on tarmacadam. The drum handler must only be
used on a concrete surface.
 Replace or repair damaged parts. Use only recommended parts.
Unauthorised parts may be dangerous and will invalidate the
warranty.
 Use a qualified person to lubricate and maintain the drum handler.
 WARNING! Failure to comply with these instructions may result
in loss of load, damage to drum handler or other property and/or
personal injury.
Ideal for manoeuvring, relocating and draining fully loaded drums.
Lever handle raises drums in stages with fingertip-operated locks.
Adjustable for reach/leverage and clamp height. Clips on both sides
hold drum secure in vertical or horizontal positions. Drum can be
manually adjusted and held at any angle or, if contents need mixing,
can be turned end-over-end. Handler is fitted with two, smooth-
rolling, heavy-duty wheels and one castor. Suitable for 205ltr drums.
3. ASSEMBLY
3.1 Remove the sub-assemblies from packaging in following order.
AChassis (Fig.3.1).
BMast (Fig.3.2).
CSupporting Hoop (Fig.3.3).
DHandle (Fig.3.4).
EWashers, nuts and clamp collars.
3.2 Assemble mast (B) x 2 onto chassis (A) with the screws,
washers and nuts provided (E).
3.2.1 Bolt the handle (D) to the masts (B). See (Fig.3.11).
3.2.2 Attach the hangers (Fig.3.12) on the supporting hoop
assembly (C) onto the lifting arms (Fig.3.11) on the handle
(D) and secure with bolts provided.
Refer to parts diagram for additional guidance.
Specification
Drum Size ................................205 litres
Weight .......................................50kg
Lifting Weight................................360Kg
Figure 3 Reference
Item Description
1 Chassis
2 Mast
3 Supporting Hoop
4 Handle
5 Location Pin
6 Fastening Lever
7 Chain
8 Wheel
9 Caster
10 Location Lever
11 Lifting Arm
12 Hanger Plate
13 Adjustment Hole
14 Pawl
15 Hinged Hoop
16 Adjustment Hole
17 Hook
Fig.1
Fig.2
Fig.3
Original Language Version DH02.V2 Issue: 2 - 15/03/10

5. MAINTENANCE
5.1 Regularly check the drum handler chassis and wheels for
rigidity. Ensure that the rear castor is firmly secured to the
chassis.
5.2 Regularly check the pawl and ratchet for wear. Replace when
necessary.
5.3 Regularly check the drum handlers connecting components
such as retaining pins, nuts and washers for lubrication and/
or wear.
5.4 Keep handle free from grease and oil to prevent accidents.
4.1 Clamping Drum.
4.1.1 The opening section of the hoop (Fig.3.15) is sprung loaded to
remain open when not clamped to a drum.
4.1.2 Position the Drum Handler so that the supporting hoop
(Fig.3.3) encompasses the drum to be lifted.
4.1.3 Pull the location levers (Fig.3.10) to release the handle (Fig.3.4)
and position the supporting hoop in the middle of the drum.
4.1.4 Release the location levers to lock the handle in this position.
4.1.5 Turn the fastening lever (Fig.3.6) so the teeth are pointing
upwards, take the slack up on the chain and place it in the
groove (Fig.4) on the fastening lever ensuring that it is fully
located as in Fig.4.1.
4.1.6 Pull the fastening lever sharply clockwise until the chain is tight
and the ratchet pawl has locked the ratchet as in Fig.5.
4.1.7 Check that the drum is now securely held in place. If the chain
is not tight repeat procedure 4.1.5 to 4.1.6 but take more slack
out of the chain. The drum is now ready to be lifted.
4.2 Lifting Drum.
4.2.1 Pull the handle (Fig.3.4) downwards, this will lift the drum.
4.2.2 When the drum is at the required height, slowly release the
handle and the location levers will automatically lock the
handle in place.
4.3 Transportation.
4.3.1 Push or pull the drum handler using the handle to the required
destination. Apply pressure left or right to steer the handler.
CAUTION! Ensure that there are no obstructions in your path,
make sure the floor surface is suitable to take the weight of the
fully laden drum handler.
4.4 Lower & Release Drum.
4.4.1 To lower the drum, apply downward pressure to the handle (Fig.3.4).
4.4.2 Pull the two location levers (Fig.3.10) at the same time.
4.4.3 This will release the handle and drum which may now be
lowered to the ground, when the drum reaches a firm surface,
release the location levers.
4.4.4 Turn the fastening lever clockwise slightly to disengage the
ratchet pawl.
4.4.5 Release the fastening lever and remove the chain and hang it
on the hook (Fig.3.17).
4.4.6 Pull the drum handler away from the drum.
4.5 Rotate the Drum.
4.5.1 The drum handler can rotate the drum from vertical to
horizontal position.
4.5.2 To turn the drum from vertical to horizontal disengage pins
(Fig.2) and turn through 90° to lock them in the disengaged
position and then turn the drum through 90° to the horizontal
position.
4.5.3 Rotate the pins again until they engage with the supporting
hoop to secure the drum in the horizontal position. Note!
Before rotating drum make sure drum has been lifted
sufficiently high enough allowing it to turn without interference
from the ground.
4.6 Adjustment.
4.6.1 If the supporting hoop is too high to hold the middle of the
drum while the handle is at its highest point or the drum cannot
be lifted to the required height when the handle has reached
its lowest point it will be necessary to adjust the height of the
supporting hoop.
4.6.2 Choose another hole (Fig.3.13&16) on the lifting arm (Fig.3.11)
and or the hanger plates (Fig.3.12) remove the hanger plate
bolts from the original position an relocate them in the new
position ensuring that the same hole is chosen for each side.
4. OPERATION Fig.4
Locate chain
in fastening lever.
Fig.4.1
Chain pulled tight
and secured by
ratchet pawl
Fig.5
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Original Language Version DH02.V2 Issue: 2 - 15/03/10

PARTS LIST FOR:
MOBILE DRUM HANDLER 250ltr
Model: DH02
ItemPart No. Description
1 DH02.01 PIN
2 DH02.02 RETAINING RING
3 DH02.03 SEPARATING RING
4 DH02.04 FRONT WHEEL
5 DH02.05 BEARING
6 DH02.06 BOTTOM CHASSIS
7 DH02.07 BOLT
8 DH02.08 LOCKING NUT
9 DH02.09 RUBBER BUSH
10 DH02.10 PAWL
11 DH02.11 RETAINING RING
12 DH02.12 BOLT
13 DH02.13 SPRING
14 DH02.14 CLIP
15 DH02.15 PIN
16 DH02.16 CHAIN
17 DH02.17 MOBILE HOOP
18 DH02.18 NUT
19 DH02.19 HUB FOR CHAIN
20 DH02.20 DOOR
21 DH02.21 BOLT
22 DH02.22 PIN
23 DH02.23 LOCKING NUT
24 DH02.24 SPRING
25 DH02.25 WASHER
26 DH02.26 PIN
27 DH02.27 RETAINING PIN
28 DH02.28 SUPPORT HOOP
29 DH02.29 HANGER PLATE
30 DH02.30 SLIDING PIN
31 DH02.31 SPRING
32 DH02.32 SLIDING BUSH
33 DH02.33 RETAINING RING
34 DH02.34 EXTENSION RING
35 DH02.35 BOLT
36 DH02.36 SEPARATING RING
37 DH02.37 BOLT
38 DH02.38 SEPARATING RING
39 DH02.39 SLIDING BLOCK
40 DH02.40 SPRING
41 DH02.41 LEVER
42 DH02.42 LIFTING ARM
43 DH02.43 THREADED PIPE
44 DH02.44 CLAW
45 DH02.45 SQUARE PLUG
46 DH02.46 BOLT
47 DH02.47 LOCKING NUT
48 DH02.48 MAST SUPPORT ARM
49 DH02.49 BACK WHEEL
ISSUE: 1
DATE: 041005
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email