Sealey CC230V User manual

230V HHO ENGINE CARBON CLEANER
MODEL NO: CC230V
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
1.1. ELECTRICAL SAFETY
WARNING! It is the user’s responsibility to check the following:
Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and all
electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical
products. You may obtain an RCD by contacting your local Sealey stockist.
If the product is used in the course of business duties, it must be maintained in a safe condition and routinely PAT (Portable
Appliance Test) tested.
ELECTRICAL SAFETY INFORMATION: it is important that the following information is read and understood.
1.1.1. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
1.1.2. Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.
1.1.3. IMPORTANT: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is tted with the
correct fuse - see fuse rating in these instructions.
8DO NOT pull or carry the appliance by the power cable.
8DO NOT pull the plug from the socket by the cable.
8DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or
replaced immediately by a qualied electrician.
1.1.4. This product is tted with a BS1363/A 13 Amp 3 pin plug.
If the cable or plug is damaged during use, switch the electricity supply and remove from use.
Ensure that repairs are carried out by a qualied electrician.
Replace a damaged plug with a BS1363/A 13 Amp 3 pin plug. If in doubt contact a qualied electrician.
A) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
B) Connect the BROWN live wire to the live terminal ‘L’.
C) Connect the BLUE neutral wire to the neutral terminal ‘N’.
Ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight.
Sealey recommend that repairs are carried out by a qualied electrician.
1.2. GENERAL SAFETY
WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this
unit. Wear appropriate PPE.
9Familiarise yourself with the applications, limitations and potential hazards of the unit.
WARNING: Only use in well ventilated areas. Exhaust gases are poisonous.
9Operators must receive adequate training before using the unit.
9Always perform automotive work in a safe environment.
8DO NOT operate the unit while under the influence of drugs, alcohol or intoxicating medication, or if tired.
8DO NOT cover the unit or place heavy loads on top of it.
8DO NOT operate in wet or damp conditions.
9Check the condition and operation of all components before each use.
9Operate the unit on a smooth level surface in order to avoid tipping or spillage.
9Stand correctly keeping a good footing and balance, ensure that the floor is not slippery and wear non-slip shoes.
9Keep unauthorised persons away from the work area. Any persons working within the area must wear the same protective items.
9Keep the unit and cables in good working order and condition. Take immediate action to repair or replace damaged parts.
Replacement fuse
rating: 13A
CC230V Issue 1 15/05/2020
Original Language Version
© Jack Sealey Limited
Refer to
instructions
Electrical shock
hazard
Hot surfaces
Do not cover
Wear eye
protection
Wear protective
gloves
Wear ear
protection
Wear safety
footwear
Wear protective
clothing
Warning
Corrosive
substance
Use in well
ventilated areas
Keep in dry area
protect from rain
Wear a mask Warning Warning:
No open ames

WARNING: Read and adhere to instructions and safety guidelines provided with your choice of electrolyte.
NOTE: Only use electrolytic powder that is 90% pure.
NOTE: Mix ratio of electrolytic powder to water is 1:10.
1.3. FLUID SAFETY
▲CAUTION: Harmful if swallowed.
▲CAUTION: Causes severe skin burns and eye damage.
8DO NOT breathe vapour.
8DO NOT eat, drink or smoke when using this product.
9 Wash hands and other skin areas exposed thoroughly after handling.
8DO NOT eat, drink or smoke when using this product.
9 Wear protective gloves/protective clothing/eye protection/face protection.
WARNING: IF SWALLOWED: Rinse mouth. DO NOT induce vomiting. Immediately call a POISON CENTRE or doctor.
WARNING: IF ON SKIN (or hair): Remove/Take o󰀨 immediately all contaminated clothing. Rinse cautiously with water for several
minutes
WARNING: IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses, if present and easy to do.
Continue rinsing.
9 Wash contaminated clothing before reuse.
9 Specic treatment: Contact a POISON CENTRE or doctor.
9Store locked up.
9Dispose of contents and containers in accordance with national and local regulations.
2. INTRODUCTION
The Sealey CC230V uses cutting edge HHO engine cleaning technology. Each unit uses electrolysis to split water molecules into the
composite elements of oxygen and hydrogen to produce oxyhydrogen or HHO gas. Simple to use machine feeds HHO into the engine
through the vehicle air inlet breaking down any carbon build up on its way. Carbon builds up layer on layer when fuel combusts in the engine
cylinders which can a󰀨ect the smooth running of any engine. Removing carbon build up from the engine can improve performance, raise
mpg, reduce emissions and oil consumption. The CC230V runs on tap water with no expensive rells making the process a great revenue
boost for any workshop. Fitted with CAMS ( Charge Activated Machine Shutdown ) designed to safely cut-out if the engine stops running
during treatment. Also meaning the unit can be left to run without supervision allowing the user to continue with other work.
3. SPECIFICATION
MODEL NO: .............................................................CC230V
Cells............................... 3 x 3 Raid Technology (Generators)
Dimensions (W x D x H)..........................350 x 650 x 860mm
Flow Rate:..................................................................600L/hr
Power...........................................................................1.4kW
Supply................................................................. 230V~50Hz
Power...........................................................................1.4kW
Tank Size ........................................................................... 8L
4. ASSEMBLY
4.1. Remove parts from packaging and check to ensure they are complete and not damaged.
4.2. Connect CAMS safety cable (g.1) to the socket on the control panel (g.2).
4.3. Connect the gas hose and tap assembly on rear face of unit (g.3) if not already tted.
4.4. Check liquid level indicator on rear face of unit (g.3). If level is at the lower level, the tanks need topping up.
4.5. To top up, unscrew ller cap (g.1) Use a funnel and slowly and carefully add 100 ml of 1:10 electrolyte solution at a time until the
level is approximately 1/3rd distance from the top of the liquid level indicator. DO NOT overll the unit.
4.6. Avoid creating air locks by adding the solution very slowly. If air locks are discovered, gently rock the unit to rectify.
4.7. Ensure the ller cap is re-tted properly to avoid any leakage.
Original Language Version
© Jack Sealey Limited CC230V Issue 1 15/05/2020
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Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment
(WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid
waste authority for recycling information.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
Parts support is available for this product. Please email [e-mail] or telephone [phone]
5. OPERATION
5.1. Check the level of the electrolyte and add electrolyte solution if required (see section 4 and g.3 - Fluid level indicator).
5.2. Ensure that the unit is set to OFF before plugging into mains power supply.
5.3. Ensure that CAMS safety cable (g.1) is tted to the vehicle battery (red clip to positive terminal, black clip to negative terminal).
5.4. Place gas outlet pipe into air lter inlet or another area of negative pressure.
5.5. Connect the unit to the mains power and turn it on (g.3).
5.6. When rst turned on, a default ‘Home Screen’ is displayed (g.4).
5.7. To set the time for cleaning, choose the “SET TIME” option and select time by using the UP / DOWN arrow keys. Once selected
press the right arrow to set the displayed value.
NOTE: Recommended cleaning time for 2L and smaller engines is 30 mins and for 2L or greater 60 mins.
5.8. Operate LED interface to ensure Shutdown Protection on.
5.9. While the unit is running, the green WORKING light will ash intermittently.
5.10. To begin cleaning, start the engine and open the blue gas control valve on the delivery hose.
5.11. Select the right arrow to start generating gas.
NOTE: To test that gas is being produced, open the blue gas control valve on the delivery hose and place the end of the hose into a clear
container of water. Bubbles in the liquid will indicate a gas ow.
5.12. Ensure gas hose is delivering gas to an area of negative pressure (see section 5.4).
5.13. During gas generation, keep vehicle engine running and ensure that air con, stereo and lights are switched o󰀨.
5.14. The machine will sound an alarm tone when the specied cleaning cycle time completes.
5.15. Close the gas control valve immediately and disconnect the CAMS systems clips from the vehicle battery.
5.16. After cleaning cycle is complete, slowly increase the engine revs to 3000rpm for 3 minutes or take the vehicle for a short run during
which the engine can be put under load.
6. TROUBLESHOOTING
6.1. If engine stops or stalls, close the gas valve and switch o󰀨 the gas generation process by disconnecting the CAMS clips from the
battery. DO NOT restart the vehicle for 5 minutes.
6.2. In event of gas production decline, check that the gas hose is not blocked and check and top-up / replace the electrolyte if low level.
CC230V Issue 1 15/05/2020
Original Language Version
© Jack Sealey Limited
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g.3