113
ENGLISH
INDEX
SYMBOLS
Imminent danger of serious body harm and dangerous behaviours that may lead to serious body harm
Important advice to be followed in order to avoid minor injuries or damage to property
Technical notes to facilitate operations
1 WARNING ...........................................................114
1.1 Work environment.......................................114
1.2 User's and other persons' protection.............114
1.3 Protection against fumes and gases ..............115
1.4 Fire/explosion prevention.............................115
1.5 Prevention when using gas cylinders ............115
1.6 Protection from electrical shock...................115
1.7 Electromagnetic fields & interferences..........116
1.8 IP Protection rating ......................................116
2 INSTALLATION.....................................................117
2.1 Lifting, transport & unloading ......................117
2.2 Positioning of the equipment .......................117
2.3 Connection..................................................117
2.4 Installation ..................................................117
3 SYSTEM PRESENTATION......................................118
3.1 General........................................................118
3.2 FP216 Front control panel ...........................118
3.3 Starting Screen.............................................118
3.4 Main Screen ................................................119
3.5 Set up..........................................................120
3.6 Programs screen...........................................122
3.7 Interface personalisation ..............................124
3.8 Lock/unlock .................................................124
3.9 External controls management .....................124
3.2 FP279 front control panel............................125
3.3 Main Screen ................................................125
3.4 Set up..........................................................126
3.5 Programs screen...........................................129
3.6 Interface personalisation ..............................130
3.7 Interface personalisation ..............................131
3.8 Lock/unlock .................................................131
3.9 External controls management .....................132
3.10 Guard limits...............................................132
3.11 Alarms screen ............................................133
3.12 Rear panel ................................................134
3.13 Sockets panel ............................................134
4 ACCESSORIES ......................................................134
4.1 General........................................................134
4.2 RC 100 remote control................................134
4.3 RC 120 pedal remote control unit
for TIG welding..................................................134
4.4 RC 180 remote control................................134
4.5 RC 200 remote control................................135
4.6 ST... series torches........................................135
4.7 ST...U/D series torches .................................135
4.8 ST...DIGITIG series torches...........................135
4.8.1 General.....................................................135
5 MAINTENANCE....................................................135
6 TROUBLESHOOTING..........................................135
7) PURSPOSE OF THE MANUAL.............................138
8) WARNINGS, PRECAUTIONS AND......................139
GENERAL NOTICES FOR PERFORMING REPAIRS...139
9) INSTRUMENTS AND CONVENTIONS FOR ........140
PERFORMING DIAGNOSIS AND REPAIR................140
9.1) Instruments for basic diagnosis....................140
9.2) Repair tools ................................................140
9.3) Conventions................................................140
9.4) Static load...................................................141
10) DESCRIPTION OF THE BLOCK DIAGRAM .......142
10.1) Input filter.................................................143
10.2) PFC rectifier..............................................144
10.3) Inverter stage ............................................145
10.4) Output stage.............................................146
10.5) Switching power supply............................147
10.6) WU cooling group ....................................148
11) START-UP INDICATION ...................................149
11.1) External diagnostic indications .................149
11.2) Mechanical inidication..............................151
11.2.1 Panels identification................................151
11.2.2 Opening instruction................................152
11.3) Elements location and description section.153
11.3.1 Left view.................................................153
11.3.2 Right view...............................................154
12) DESCRIPTION, TESTING AND REPLACEMENT
OF THE ELECTRONIC BOARDS..............................155
12.1) Input filter pcb ref. 15.14.443...................156
12.2) Power inverter-pfc pcb ref. 15.18.035
(schede 15.14.422 e 15.14.423)........................160
12.3) Genesis 1700-2200 AC/DC
secondary power module and diodes ................175
12.4) Thermic caps inverter side ........................177
12.5) Thermic caps secondary side ....................179
12.6) Switching power supply pcb ref. 15.18.034
(15.14.42901+15.14.439).................................181
12.7) Digital card pcb ref. 15.14.415 ................187
12.8) Analog signal pcb ref. 15.14.419...............192
12.9) Superimposition pcb ref. 15.14.435..........194
12.10) H.F. Generator pcb ref. 15.14.430 ..........196
12.11) Output module AC-DC driver pcb
ref. 15.14.434 ..................................................199
12.12) Control panel pcb
ref. 15.14.343 & 15.14.342 ..............................201
12.13) Control panel LCD 3.5” pcb
ref. 15.14.517 (spare order ref. 15.22.273)........202
12.14) Bus pcb ref. 15.14.431 ...........................204
12.15) Output filter pcb ref. 15.14.444..............209
13) CALIBRATIONS .................................................212
13.1) Offset calibration
(only for unit with FP 15.22.279) ......................212
13.2) Current calibration
(to be done after 704 calibration).......................212
14) ALARMS TROUBLESHOOTING ......................213
14.1) Guard limits code .....................................216
15) ADVANCED SET-UP (COD. 358 MENU' SERV)..217
15.1) List of set up parameters (MMA) ...............217
15.2) List of set up parameters (TIG) ..................218
15.3) “INFO” screen..........................................219
16) TECHNICAL SPECIFICATIONS ..........................220