Sentera Controls HPSPX-LP Service manual

HPSPX-LP DIFFERENTIAL
PRESSURE PI
CONTROLLER
Mounting and operating instructions

Table of contents
SAFETY AND PRECAUTIONS 3
PRODUCT DESCRIPTION 4
ARTICLE CODES 4
INTENDED AREA OF USE 4
TECHNICAL DATA 4
STANDARDS 5
OPERATIONAL DIAGRAM 5
WIRING AND CONNECTIONS 5
MOUNTING INSTRUCTIONS IN STEPS 6
VERIFICATION OF THE INSTALLATION INSTRUCTIONS 8
OPERATING INSTRUCTIONS 9
TRANSPORT AND STORAGE 11
WARRANTY AND RESTRICTIONS 11
MAINTENANCE 11

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HPSPX-LP
DIFFERENTIAL PRESSURE
PI CONTROLLER
SAFETY AND PRECAUTIONS
Read all the information, the datasheet, Modbus map, mounting and operating
instructions and study the wiring and connection diagram before working with the
product. For personal and equipment safety, and for optimum product performance,
make sure you entirely understand the contents before installing, using, or maintaining
this product.
For safety and licensing (CE) reasons, unauthorised conversion and/ or modifications
of the product are inadmissible.
e product should not be exposed to abnormal conditions, such as extreme
temperatures, direct sunlight or vibrations. Long-term exposure to chemical
vapours in high concentration can affect the product performance. Make sure the
work environment is as dry as possible; avoid condensation.
All installations shall comply with local health and safety regulations and local
electrical standards and approved codes. is product can only be installed by
an engineer or a technician who has expert knowledge of the product and safety
precautions.
Avoid contacts with energised electrical parts. Always disconnect the power
supply before connecting, servicing or repairing the product.
Always verify that you apply appropriate power supply to the product and use
appropriate wire size and characteristics. Make sure that all the screws and nuts
are well tightened and fuses (if any) are fitted well.
Recycling of equipment and packaging should be taken into consideration and these
should be disposed of in accordance with local and national legislation/regulations.
In case there are any questions that are not answered, please contact your
technical support or consult a professional.

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HPSPX-LP
DIFFERENTIAL PRESSURE
PI CONTROLLER
PRODUCT DESCRIPTION
e HPSPX-LP series are high resolution differential pressure controllers (-125—
125 Pa). e integrated PI control with anti-windup function offers the possibility
to directly control EC motors / fans. ey are equipped with a fully digital state-
of-the-art pressure transducer designed for a wide range of applications. Zero
point calibration and Modbus registers reset can be executed via a tact switch.
ey also feature integrated K-factor and an analogue / modulating output (0—10
VDC / 0—20 mA / 0—100 % PWM). All parameters are accessible via Modbus RTU
(3SModbus software or Sensistant).
ARTICLE CODES
Codes Power supply Maximum power
consumption
Nominal power
consumption Imax Operating range
HPSPF-LP 18—34 VDC 1,3 W 1,26 W 71 mA
-125—125 Pa
HPSPG-LP 18—34 VDC 1,3 W 1,26 W 71 mA
15—24 VAC ±10 % 1 W 1 W 70 mA
INTENDED AREA OF USE
■Differential pressure measurement in HVAC applications
■Volume flow measurement in HVAC applications
■Air velocity measurement (by using an external PSET-PTX-200 Pitot tube
connection set) in HVAC applications
■Differential pressure / volume flow monitoring in clean rooms
■Clean air and non-aggressive, non-combustible gases
TECHNICAL DATA
■Built-in digital high resolution differential pressure sensor
■Air velocity can be measured via Modbus RTU (by using an external PSET-PTX-200
Pitot tube connection set)
■Selectable analogue / digital output: 0—10 VDC / 0—20 mA / PWM (open collector
type):
►0—10 VDC mode: RL≥ 50 kΩ
►0—20 mA mode: RL≤ 500 Ω
►PWM mode: PWM Frequency: 1 kHz, RL≥ 50 kΩ
■Selectable response time: 0,1—10 s
■Implemented K-factor
■Selectable internal voltage source for PWM output: 3,3 or 12 VDC
■Differential pressure, air volume or air velocity readout via Modbus RTU
■Selectable minimum and maximum operating ranges
■Modbus registers reset function (to factory pre-set values)
■Four LED indicators for the status of the transmitter and the controlled values
■Modbus RTU communication
■Sensor calibration procedure via tact switch
■Aluminium pressure connection nozzles
■Accuracy: ±2 % of the operating range
■Operating ambient conditions:
►Temperature: -5—65 °C
►Rel. humidity: < 95 % rH (non-condensing)
■Storage temperature: -20—70 °C

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HPSPX-LP
DIFFERENTIAL PRESSURE
PI CONTROLLER
STANDARDS
■EMC Directive 2014/ 30/EC:
►EN 61326-1:2013 Electrical equipment for measurement, control and laboratory
use - EMC requirements - Part 1: General requirements
►EN 61326-2-3:2013 Electrical equipment for measurement, control and
laboratory use - EMC requirements - Part 2-3: Particular requirements - Test
configuration, operational conditions and performance criteria for transducers
with integrated or remote signal conditioning
■WEEE Direc tive 2012/19/EC
■RoHs Directive 2011/65/EC
OPERATIONAL DIAGRAM
Max alarm
Input
(DP, VFR, AV)
t (s)
Max span
Setpoint
Min span
Min alarm
01020304050607080901
00
10
20
30
40
50
60
70
80
90
100
Setpoint
Time [s]
Differential pressure / volume flow /
air velocity full scale (%)
Kp = 20
Kp = 10
Kp = 5
WIRING AND CONNECTIONS
Article type HPSPF-LP HPSPG-LP
Vin 18—34 VDC 18—34 VDC 13—26 VAC
Ground Common ground AC ~
GND Ground / AC ~
AModbus RTU (RS485), signal A
/B Modbus RTU (RS485), signal /B
AO1 Analogue / modulating output (0—10 VDC / 0—20 mA / PWM)
GND Ground AO1 Common ground
Connections Cable cross section 1,5 mm2

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HPSPX-LP
DIFFERENTIAL PRESSURE
PI CONTROLLER
ATTENTION e -F version of the product is not suited for 3-wire connection. It has separate
grounds for power supply and analogue output. Connecting both grounds together
might result in incorrect measurements. Minimum 4 wires are required to connect
-F type sensors.
e -G version is intended for 3-wire connection and features a ‘common ground’.
is means that the ground of the analogue output is internally connected with
the ground of the power supply. For this reason, -G and -F types cannot be used
together on the same network. Never connect the common ground of -G type
articles to other devices powered by a DC voltage. Doing so might cause permanent
damage to the connected devices.
MOUNTING INSTRUCTIONS IN STEPS
Before you start mounting the unit, read carefully “Safety and Precautions”.
Choose a smooth surface for installation (awall, panel, etc.) and follow these steps:
1. Unscrew the front cover of the enclosure to remove it.
2. Fix the enclosure onto the surface by means of suitable fasteners while adhering
to the mounting dimensions shown in Fig. 1 and the correct mounting position
shown in Fig. 2 below.
Fig. 1 Mounting dimensions Fig. 2 Mounting position
2x Ø 3,
4
49
52
Correct Incorrect
HPS
+_
HPS
+_
HPS
+_
3. Insert the cable through the cable gland.
4. Crimp the RJ45 cable and plug it into the socket, see Fig. 3 and section “Wiring
and connections”.
Fig. 3 Connections
Power supply
G: 15—24 VAC ±10%/
18—34 VDC
F: 18—34 VDC
Modbus RTU
A /B
Analogue / digital output
0—10 VDC/0—20 mA/PWM

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HPSPX-LP
DIFFERENTIAL PRESSURE
PI CONTROLLER
5. Connect the nozzles to the duct (see Fig. 4). Depending the application you must
use a specific connection set to connect the nozzles of the unit to the duct:
5.1 To measure differential pressure, use PSET-QF or PSET-PVC set (pressure
measurement is the unit default setting);
5.2 To measure volume flow, use PSET-PT Pitot tube connection set, PSET-
QF or PSET-PVC connection set. If you use PSET-PT, you should enter the
duct cross sectional area [cm²] in Modbus register 63. If you use PSET-QF
or PSET-PVC, enter the K-factor of the fan (provided by the fan /motor
manufacturer) in Modbus holding register 62.
In case the K-factor is not known, volume flow is calculated from a duct
cross sectional area (holding register 63) multiplied by air velocity (Pitot air
velocity (holding register 64) should be enabled and Pitot tube connected).
5.3 To measure air velocity, use PSET-PT set and enable Pitot tube air velocity
via holding register 64. In this case the K-factor of the fan has to be 0.
Fig. 4 Connecting with accessories
Application 1: Measuring differential pressure [Pa] or
volume flow [m³/h] using PSET-PVC
Application 2: Measuring volume flow [m³/h] or air velocity
[m/s] using PSET-PT
HPS
+_
+D -S
HPS
+_
6. Switch on the power supply.
NOTE For sensor calibration and Modbus registers reset procedures, refer to section
“Operating instructions”. Always calibrate the sensor before initial use.
PWM voltage selection:
■When the internal pull-up resistor (JP1) is connected , the voltage source
is set via Modbus holding register 54, i.e. 3,3 VDC or 12 VDC. See Fig. 5
Pull -up resistor jumper connected.
Fig. 5 Pull-up resistor jumper connected
■When JP1 is not connected, the output type is Open collector. See Fig. 6. An
external pull-up resistor must be used and the analogue output (AO1) must be
assigned as PWM output (via holding register 54 - see the Modbus Map).

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DIFFERENTIAL PRESSURE
PI CONTROLLER
Fig. 6 PWM (Open collector) connection (JP1 disconnected)
PWM GND
External voltage
source (5—30 VDC)
External pull-up
resistor
50—100 kΩ
Optional settings
To assure correct communication, the NBT needs to be activated in only two devices
on the Modbus RTU network. If necessary, enable the NBT resistor via 3SModbus or
Sensistant (Holding register 9).
Example 1 Example 2
RX
ТX
NBT
NBT
Slave 2
Master
Slave n
Slave 1
Slave 2
Slave 1
RX
ТX
NBT
NBT
Master
Slave n
NOTE On a Modbus RTU network, two bus terminators (NBTs) need to be activated.
7. Put back the front cover and secure it with the screws.
8. Customise the factory settings to the desired ones via the 3SModbus software
or the Sensistant configurator. For the default factory settings, see Modbus
register map.
For the complete Modbus register data, refer to the product Modbus Register
Map, which is a separate document attached to the article code on the website
and contains the registers list. Products with earlier firmware versions may not be
compatible with this list.
NOTE
VERIFICATION OF THE INSTALLATION INSTRUCTIONS
Continuous green LED1 indication as shown in Fig. 7 Power / Modbus communication
indication means the unit is supplied. If LED1 is not on, check the connections again.
Blinking green LED1 indication as shown in Fig. 7 Power / Modbus communication
indication means the unit has detected a Modbus network. If LED1 does not blink,
check the connections again.
NOTE For more information, refer to the product datasheet - Settings.

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HPSPX-LP
DIFFERENTIAL PRESSURE
PI CONTROLLER
Fig. 7 Power / Modbus communication indication
ATTENTION e status of the LEDs can be checked only when the unit is energised. Take the
relevant safety measures!
ATTENTION Green LED intensity can be adjusted between 0 and 100 % with a step of 10 %
according to the value set in Holding register 80.
OPERATING INSTRUCTIONS
NOTE For detailed information and settings, refer to the product Modbus register map,
which is attached to the article code on our website.
Calibration procedure:
1. Disconnect the nozzles and make sure they are not clogged.
2. ere are two options for starting the calibration process:
Either write “1” in holding register 70 or press button SW1 for 4 seconds until the
green LED2 and yellow LED3 on the printed circuit board blink twice and release it
immediately. If you hold SW1 for too long you will reset the Modbus registers! (see
Fig.8Sensor calibration and Modbus register reset).
3. After 2 seconds the green LED2 and yellow LED3 will blink twice once again
to indicate that the calibration procedure has finished (see Fig. 9 Calibration
Indication).
ATTENTION Make sure that the nozzles are disconnected and unobstructed.
Reset of Modbus registers procedure:
1. Press tact switch SW1 for 4 seconds until the green LED2 and yellow LED3 on the
printed circuit board blink twice and hold the switch until both LEDs blink again three
times (see Fig. 8 Sensor calibration and Modbus register reset).
2. e Modbus registers are reset to their default values (factory pre-set).
Fig. 8 Sensor calibration and Modbus register
reset Fig. 9 Calibration indication
SW1
HPS

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HPSPX-LP
DIFFERENTIAL PRESSURE
PI CONTROLLER
NOTE Press and hold the tact switch until both LEDs on the PCB blink twice and hold
it until both LEDs blink again three times. If the tact switch is released before
both LEDs blink again three times, the sensor will have carried out a calibration
procedure instead of Modbus registers reset procedure.
Communication holding registers reset procedure:
1. Put the jumper onto pins 1 and 2 of the P4 connector for more than 20 s while
the device is powered (see Fig. 10 ).
Fig. 10 Modbus holding register reset jumper
1
2
3
4
5
2. Modbus communication holding registers from 1 to 3 will be reset to the default
values.
3. Remove the jumper.
ATTENTION Correct reading of air velocity is possible only if it is enabled by holding register
64 (Pitot air velocity) and a transmitter is connected to the appropriate Pitot tube
connection set (PSET-PTX-200).
ATTENTION Make sure that the nozzles are free and not connected.
LED indications (See Fig. 11):
1. When the green LED1 is on, the power supply is adequate and Modbus RTU
communication is active.
2. When the green LED2 is on, the actual differential pressure, air volume or air
velocity is stabilized between the minimum span and maximum span.
3. When the yellow LED3 is on, the differential pressure, air volume or air velocity
has exceeded the minimum or maximum span threshold.
4. When the red LED4 is on, the differential pressure, air volume or air velocity has
exceeded the minimum or maximum alarm threshold.
Fig. 11 LED indications
SW1
LED1
LED2
LED3
LED4
5. Sensor element failure indication:
In case of failure of sensor element or loss of communication with it, the red
LED4 blinks. See Fig. 12.

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HPSPX-LP
DIFFERENTIAL PRESSURE
PI CONTROLLER
Fig. 12 Sensor element error
HPS
HPS
TRANSPORT AND STORAGE
Avoid shocks and extreme conditions; stock in original packing.
WARRANTY AND RESTRICTIONS
Two years from the delivery date against defects in manufacturing. Any modifications
or alterations to the product after the date of publication relieve the manufacturer
of any responsibilities. e manufacturer bears no responsibility for any misprints or
mistakes in this data.
MAINTENANCE
In normal conditions this product is maintenance-free. If soiled, clean with a dry or
damp cloth. In case of heavy pollution, clean with a non-aggressive product. In these
circumstances the unit should be disconnected from the supply. Pay attention that
no fluids enter the unit. Only reconnect it to the supply when it is completely dry.