Sentera Controls SPD Service manual

Mounting and operating instructions
SPD DUAL DIFFERENTIAL
PRESSURE
TRANSMITTER

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Table of contents
SAFETY AND PRECAUTIONS 3
PRODUCT DESCRIPTION 4
ARTICLE CODES 4
INTENDED AREA OF USE 4
TECHNICAL DATA 4
STANDARDS 5
OPERATIONAL DIAGRAM 5
WIRING AND CONNECTIONS 5
MOUNTING INSTRUCTIONS IN STEPS 6
VERIFICATION OF THE INSTALLATION INSTRUCTIONS 8
OPERATING INSTRUCTIONS 9
MODBUS REGISTER MAPS 10
TRANSPORT AND STORAGE 14
WARRANTY AND RESTRICTIONS 14
MAINTENANCE 14
DUAL DIFFERENTIAL
PRESSURE TRANSMITTER
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SAFETY AND PRECAUTIONS
Read all the information, the datasheet, mounting and operating instructions and
study the wiring and connection diagram before working with the product. For
personal and equipment safety, and for optimum product performance, make sure you
entirely understand the contents before installing, using, or maintaining this product.
For safety and licensing (CE) reasons, unauthorised conversion and/ or modifications
of the product are inadmissible.
e product should not be exposed to abnormal conditions, such as: extreme
temperatures, direct sunlight or vibrations. Long-term exposure to chemical
vapours in high concentration can affect the product performance. Make sure the
work environment is as dry as possible; avoid condensation.
All installations shall comply with local health and safety regulations and local
electrical standards and approved codes. is product can only be installed by an
engineer or a technician who has expert knowledge of the product and safety
precautions.
Avoid contacts with energised electrical parts. Always disconnect the power
supply before connecting, servicing or repairing the product.
Always verify that you apply appropriate power supply to the product and use
appropriate wire size and characteristics. Make sure that all the screws and nuts
are well tightened and fuses (if any) are fitted well.
Recycling of equipment and packaging should be taken into consideration and these
should be disposed of in accordance with local and national legislation/regulations.
In case there are any questions that are not answered, please contact your
technical support or consult a professional.
DUAL DIFFERENTIAL
PRESSURE TRANSMITTER
SPD

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PRODUCT DESCRIPTION
e SPD series are compact dual multi-range differential pressure transmitters
providing analogue / digital output for each sensor and Modbus RTU communication.
e transmitters have two built-in state-of-the-art silicon pressure sensors with eight
switchable measuring ranges. e SPD piezoresistive transducers are temperature
and pressure compensated thus providing high degree of accuracy and reliability. Each
sensor features a push-button for manual zero point calibration and adjustable offset.
ARTICLE CODES
Code Power supply Enclosure
SPD-G-2K0 15—24 VAC ±10 % / 18—34 VDC 3-wire*
SPD-F-2K0 18—34 VDC 4-wire
SPD-G-6K0 15—24 VAC ±10 % / 18—34 VDC 3-wire*
SPD-F-6K0 18—34 VDC 4-wire
INTENDED AREA OF USE
■Differential pressure measurement in HVAC applications
■Air flow volume measurement** in HVAC applications
■Differential pressure/airflow monitoring in clean rooms
■Clean air and non-aggressive, non-combustible gases
TECHNICAL DATA
■Wide power supply range
■Maximum power consumption:
►SPD-F-2K0: 1,44 W
►SPD-G-2K0, SPD-G-6K0: 2,16 W
■Nominal or average power consumption in normal operation:
►SPD-F-2K0: 1,08 W
►SPD-G-2K0, SPD-G-6K0: 1,62 W
■Imax:
►SPD-F-2K0: 60 mA
►SPD-G-2K0, SPD-G-6K0: 90 mA
■Long-term stability and accuracy
■2 analogue / digital (PWM, open collector) outputs
■8 selectable operating ranges
■Modbus RTU (RS485) communication
■Modbus registers reset function (to factory preset values) for each sensor
■Implemented K-factor (for air volume measurement)
■Independent calibration of the sensors
■Differential pressure, air volume** readout via Modbus RTU
* In case of 3-wire connection, the analogue output GND signal is internally connected with the GND of the power supply. erefore, G and F-type devices
cannot be used together in the same network. G and F-type devices must be supplied with separate power supplies. Do not connect the GND terminals of G
and F-type devices together!
** Only when K-factor of fan / drive is known. If K-factor is unknown, air volume flow can be calculated via multiplying the duct cross-sectional area (A) by the
air flow velocity (V) using the formula: Q = A * V
DUAL DIFFERENTIAL
PRESSURE TRANSMITTER
SPD

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■Terminal blocks with 0,75 mm² connector
■Selectable response time: 0,5 / 1 / 2 / 5 s
■Accuracy: ±3 %
■Long-term stability: ±1 % per year
■Housing: reinforced ABS, colour grey RAL 7035
■Operating ambient conditions:
►Temperature: 10—60 °C
►Rel. humidity: < 95 % rH (non-condensing)
■Storage temperature: – 20—70 °C
STANDARDS
■Low Voltage Directive 2006/ 95/EC
■WEEE Directive 2002/96/EC
■RoHS Directive 2002/95/EC
■EMC Directive 2004/108/EC (EN 61326)
OPERATIONAL DIAGRAM
0102030405060708090100
10
20
30
40
50
60
70
80
90
100
Differential pressure range [%]
Output 1, 2 [%]
VDC
mA
PWM
Pa
Output [%]
WIRING AND CONNECTIONS
Vin Supply voltage
GND Ground / AC ~
AModbus RTU (RS485), signal A
/B Modbus RTU (RS485), signal /B
AO1 Analogue / digital output 1
GND Ground
AO2 Analogue / digital output 2
Connections
Cable cross section 1,5 mm2
Cable gland clamping range 3,5mm
Connecting tube diameter 6—7 mm
DUAL DIFFERENTIAL
PRESSURE TRANSMITTER
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ATTENTION G and F-types devices cannot be used together in the same network. G and
F-type devices must be supplied by separate power supplies. Do not connect the
GND terminals of G and F-type devices together.
MOUNTING INSTRUCTIONS IN STEPS
Before you start mounting the SPD dual differential pressure transmitter, read
carefully “Safety and Precautions”. Choose a smooth surface for installation
location (awall, panel, etc.) and follow these steps:
1. Unscrew the front cover of the housing to remove it.
2. Fix the housing onto the surface by means of suitable fasteners while adhering to
the mounting dimensions shown in Fig. 1 Mounting dimensions and the correct
mounting position shown in Fig. 2 Mounting position.
Fig. 1 Mounting dimensions Fig. 2 Mounting position
SPD
+_
80
65
85
2x Ø 6
46
24 15 10,5
10
2x Ø 3,
4
49
52
Correct Incorrect
SPD
+_
SPD
+_
SPD
+_
3. Insert the cable though the cable gland.
4. Connect as shown in Fig.3 Connections adhering to the information in section
“Wiring and connections”.
Fig. 3 Connections
Power supply
G: 15—24 VAC ±10%/
18—34 VDC
F: 18—34 VDC
Modbus RTU
A /B
Analog / digital output 1
0—10 VDC/0—20 mA
Analogue / digital output 2
0—10 VDC/0—20 mA
DUAL DIFFERENTIAL
PRESSURE TRANSMITTER
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5. Connect the nozzles with the tubing. See the positions of the nozzles in Fig. 4
Nozzles positions below:
Fig. 4 Nozzles
Sensor 2
Sensor 1
NOTE
Seepositionof
For sensor calibration and Modbus register reset procedures, refer to section
“Operating instructions”.
Analogue / digital output AO1 and AO2 selection
■Use the three-position switches 1 and 2 (SW1 and SW2) to select the output mode
of sensor 1 and sensor 2 respectively. See Fig. 5 Analogue / digital output selection
for the appropriate positions.
Fig. 5 Analogue / digital output selection
Position 1 0—10 VDC
Position 2 0—20 mA
Position 3 PWM, open collector
31 2
Sensor calibration and Modbus registers reset
■Use the two tact switches – SW3 and SW4 for calibration and Modbus registers
reset (to their default values) for sensor 1 and sensor 2 respectively.
■Press both switches (SW3 and SW4) simultaneously for 4 seconds until blue LED2
and LED3 on the printed circuit board blink three times and realise them. After 2
seconds the LEDs will blink three times once again to indicate that the Modbus
holding registers have been reset to their default values.
Optional settings
If your unit starts or terminates the network, make sure the NBT jumper is placed onto
the pins as indicated in Examples 1 and 2 below.In all other cases, the jumper must not
be connected. By default, the NBT jumper is disconnected – see Fig. 6 Network Bus
Terminator resistance jumper.
■Put back the cover and fix it.
■Switch on the power supply.
DUAL DIFFERENTIAL
PRESSURE TRANSMITTER
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Example 1 Example 2 Fig. 6 Network Bus
Terminator resistance jumper
RX
ТX
NBT
NBT
NBT
Slave 2
Master
Slave n
Slave 1
Slave 2
Slave 1
RX
ТX
NBT
NBT
Master
Slave n
NOTE Connect the NBT terminator only in the two most distant units on the network line!
VERIFICATION OF THE INSTALLATION INSTRUCTIONS
■Continuous green LED indication as shown in Fig. 6 LED indications – a. Power on
indications means the unit is supplied. If the LED is not on, check the connections again.
■Blinking blue LED2 and LED3 indication as shown in Fig. 6 LED indications –
b. Calibration and Modbus reset means that sensor 1 and sensor 2 respectively are
calibrated and the Modbus holding registers are set to their default values.
■Blinking green LED on the left-hand side indicates actives that the signal is
transmitted on the RS485 line.
■Blinking green LED on the right-hand side indicates that the signal is received on the
RS485 line. See Fig. 6 LED indications – c. Active communication indication.
Fig. 6 LED indications
a. Power on indication b. Calibration and Modbus
reset
c. Active communication
indication
NOTE For further information on how to set the transmitter, refer to its data sheet,
section “Settings and indications”.
ATTENTION e status of the LEDs can be checked only when the unit is energised. Take the
relevant safety measures!
DUAL DIFFERENTIAL
PRESSURE TRANSMITTER
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OPERATING INSTRUCTIONS
Calibration procedure Sensor 1:
1. Disconnect the nozzles of Sensor 1.
2. Press button SW3 for 4 seconds until the blue LED3 blinks twice, then realise it.
3. After 2 seconds the blue LED3 will blink two times once again to indicate that the
calibration procedure has finished.
Calibration procedure Sensor 2:
1. Disconnect the nozzles of Sensor 2.
2. Press button SW4 for 4 seconds until the blue LED2 blinks twice, then realise it.
3. After 2 seconds the blue LED2 will blink two times once again to indicate that the
calibration procedure has finished.
Modbus registers reset procedure for Sensor 1:
■Press button SW3 for 4 seconds until the blue LED3 blinks twice and hold it until
the blue LED3 blinks three times. e holding registers have been reset to their
default values.
Modbus registers reset procedure for Sensor 2:
■Press button SW4 for 4 seconds until the blue LED2 blinks twice and hold it until
the blue LED2 blinks three times. e holding registers have been reset to their
default values. 1:
NOTE
Press and hold the button until both LEDs on the PCB blink twice and hold it
until the LED blinks again three times. If the button is released before the LED
has blinked blink again three times, the sensor will have carried out a calibration
procedure instead of Modbus registers reset procedure.
Communication holding registers reset procedure:
■Press both switches (SW3 and SW4) simultaneously for 4 seconds until blue LED2
and LED3 on the printed circuit board blink three times and realise them. After 2
seconds the LEDs will blink three times once again to indicate that the Modbus
holding registers have been reset to their default values.
ATTENTION Make sure that the nozzles are free and not connected.
DUAL DIFFERENTIAL
PRESSURE TRANSMITTER
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MODBUS REGISTER MAPS
INPUT REGISTERS – SPD-X-2K0
Data type Description Data Values
1Differential pressure Sensor 1 signed int. Measured differential pressure Sensor 1 -100—2.000 1.000 = 1.000 Pa
2Output Sensor 1 unsigned int. Analogue / digital output value Sensor 1 0—1.000 100 = 10.0 %
3Max. pressure limit flag Sensor 1 unsigned int. Flag indicates that the pressure is out of the max. limit range
for Sensor 1
0 =
1 =
Below the limit
Above the limit
4Min. pressure limit flag Sensor 1 unsigned int. Flag indicates that the pressure is out of the min. limit range
for Sensor 1
0 =
1 =
Below the limit
Above the limit
5Volume flow rate Sensor 1 unsigned int. Air Volume flow rate in m3/h from Sensor 1 0—44.000 1.000 = 1.000 m3
6Differential pressure range Sensor 1 unsigned int. Flag indicates the current differential pressure range of
Sensor 1
0 =
1 =
2 =
3 =
4 =
5 =
6 =
7 =
0—100 Pa
0—250 Pa
0—500 Pa
0—750 Pa
0—1.000 Pa
0—2.000 Pa
-50—50 Pa
-100—100 Pa
2.000 = 2.000 Pa
7Diff. pressure response time –
Sensor 1 unsigned int. Flag indicates the current response time of Sensor 1
0 =
1 =
2 =
3 =
0,5 s
1 s
2 s
5 s
8-10 Reserved, return 0
11 Differential pressure Sensor 2 signed int. Measured differential pressure Sensor 2 -100—2.000 1.000 = 1.000 Pa
12 Output Sensor 2 unsigned int. Analogue / digital output value Sensor 2 0—1.000 100 = 10.0 %
13 Max. pressure limit flag Sensor 2 unsigned int. Flag indicates that the pressure is out of the max. limit range
for Sensor 2
0 =
1 =
Below the limit
Above the limit
14 Min. pressure limit flag Sensor 2 unsigned int. Flag indicates that the pressure is out of the min. limit range
for Sensor 2
0 =
1 =
Below the limit
Above the limit
15 Volume flow rate Sensor 2 unsigned int. Air Volume flow rate in m3/h from Sensor 2 0—44.000 1.000 = 1.000 m3
16 Differential pressure range Sensor 2 unsigned int. Flag indicates the current differential pressure range of
Sensor 2
0 =
1 =
2 =
3 =
4 =
5 =
6 =
7 =
0—100 Pa
0—250 Pa
0—500 Pa
0—750 Pa
0—1.000 Pa
0—2.000 Pa
-50—50 Pa
-100—100 Pa
2.000 = 2.000 Pa
17 Diff. pressure response time –
Sensor 2 unsigned int. Flag indicates the current response time of Sensor 2
0 =
1 =
2 =
3 =
0,5 s
1 s
2 s
5 s
18-20 Reserved, return 0
INPUT REGISTERS – SPD-X-6K0
Data type Description Data Values
1Differential pressure Sensor 1 signed int. Measured differential pressure Sensor 1 0—6.000 1.000 = 1.000 Pa
2Output Sensor 1 unsigned int. Analogue / digital output value Sensor 1 0—1.000 100 = 10.0 %
3Max. pressure limit flag Sensor 1 unsigned int. Flag indicates that the pressure is out of the max. limit range
for Sensor 1
0 =
1 =
Below the limit
Above the limit
4Min. pressure limit flag Sensor 1 unsigned int. Flag indicates that the pressure is out of the min. limit range
for Sensor 1
0 =
1 =
Below the limit
Above the limit
5Volume flow rate high word Sensor 1 unsigned int. Air Volume flow rate high word in m3/h of Sensor 1 0—77.000 1.000 = 1.000 m3/h
6Volume flow rate low word Sensor 1 unsigned int. Air Volume flow rate low word in m3/h of Sensor 1
7Differential pressure range Sensor 1 unsigned int. Flag indicates the current differential pressure range of
Sensor 1
0 =
1 =
2 =
3 =
4 =
5 =
6 =
7 =
0—1.000 Pa
0—1.500 Pa
0—2.000Pa
0—2.500 Pa
0—3.000 Pa
0—4.000 Pa
0—5.000 Pa
0—6.000 Pa
2.000 = 2.000 Pa
8Diff. pressure response time – Sensor 1 unsigned int. Flag indicates the current response time of Sensor 1
0 =
1 =
2 =
3 =
0,5 s
1 s
2 s
5 s
9-10 Reserved, return 0
11 Differential pressure Sensor 2 signed int. Measured differential pressure Sensor 2 0—6.000 1.000 = 1.000 Pa
12 Output Sensor 2 unsigned int. Analogue / digital output value Sensor 2 0—1.000 100 = 10.0 %
13 Max. pressure limit flag Sensor 2 unsigned int. Flag indicates that the pressure is out of the max. limit range
for Sensor 2
0 =
1 =
Below the limit
Above the limit
14 Min. pressure limit flag Sensor 2 unsigned int. Flag indicates that the pressure is out of the min. limit range
for Sensor 2
0 =
1 =
Below the limit
Above the limit
15 Volume flow rate high word Sensor 2 unsigned int. Air Volume flow rate high word in m3/h of Sensor 2 0—77.000 10.000 = 10.000 m3/h
16 Volume flow rate low word Sensor 2 unsigned int. Air Volume flow rate low word in m3/h of Sensor 2
17 Differential pressure range Sensor 2 unsigned int. Flag indicates the current differential pressure range of
Sensor 2
0 =
1 =
2 =
3 =
4 =
5 =
6 =
7 =
0—1.000 Pa
0—1.500 Pa
0—2.000 Pa
0—2.500 Pa
0—3.000 Pa
0—4.000 Pa
0—5.000 Pa
0—6.000 Pa
2.000 = 2.000 Pa
18 Diff. pressure response time – Sensor 2 unsigned int. Flag indicates the current response time of Sensor 2
0 =
1 =
2 =
3 =
0,5 s
1 s
2 s
5 s
19-20 Reserved, return 0
DUAL DIFFERENTIAL
PRESSURE TRANSMITTER
SPD