SEW-Eurodrive Movimot MM05D Series User manual

Drive Technology \ Drive Automation \ System Integration \ Services
Addendum to the
Operating Instructions
MOVIMOT
®
MM..D
Retrofit Set for AC Motors DRS/DRE/DRP
Edition 02/2010 16742419 / EN
www.sew-eurodrive.com
SEW-EURODRIVE GmbH & Co KG
P.O. Box 3023
D-76642 Bruchsal/Germany
Phone [phone]
Fax [phone]
[e-mail]

2Addendum to the Operating Instructions – MOVIMOT® MM..D Retrofit Set AC Motors DRS/DRE/DRP
1Structure of the safety notes
General Information
MOVIMOT® MM..D Retrofit Set for AC Motor Series DRS/DRE/DRP
1 General Information
1.1 Structure of the safety notes
1.2 Right to claim under limited warranty
A requirement of fault-free operation and fulfillment of any right to claim under limited
warranty is that you adhere to the information in the MOVIMOT®documentation.
Therefore, read the operating instructions before you start working with the unit.
Make sure that the operating instructions are available to persons responsible for the
plant and its operation, as well as to person who work independently on the unit. You
must also ensure that the documentation is legible.
1.3 Exclusion of liability
You must comply with the information contained in the MOVIMOT®documentation to
ensure safe operation of MOVIMOT®and to achieve the specified product
characteristics and performance requirements. SEW-EURODRIVE does not assume
liability for injury to persons or damage to equipment or property resulting from non-
observance of these operating instructions. In such cases, any liability for defects is
excluded.
Pictogram Signal word Meaning Consequences if
disregarded
Example:
General danger
Specific danger,
e.g. electric shock
DANGER Imminent danger Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the drive system or its
environment
INFOR-
MATION
Useful information or tip.
Simplifies the handling of the
drive system.

Addendum to the Operating Instructions – MOVIMOT® MM..D Retrofit Set AC Motors DRS/DRE/DRP 3
1
Other applicable documentation
General Information
1.4 Other applicable documentation
• This additional information does not replace the detailed operating instructions.
• Only electrical specialists are allowed to perform installation and startup observing
applicable accident prevention regulations and the "MOVIMOT®MM..D with AC
Motors DRS/DRE/DRP" operating instructions.
1.5 Available retrofit sets
1.5.1 Retrofit sets for DRS motors
1400 rpm 
2900 rpm 
NOTICE
• Only (brake) motors are allowed to be retrofitted with:
– Rated motor voltage AC 230/400 V, 50 Hz
– Rated brake voltage AC 230 V for MM03 – MM15
AC 120 V for MM22 – MM40
• No retrofit sets are available for UL units.
• MOVIMOT®retrofit sets are configured to order. This is the reason why retrofit sets
do not have a part number.
Power [kW] Motor + MOVIMOT®retrofit set = MOVIMOT®drive
0.37 DRS71S4 MM03D, , DRS DRS71S4/.../MM03D
0.55 DRS71M4 MM05D, , DRS DRS71M4/.../MM05D
0.75 DRS80S4 MM07D, , DRS DRS80S4/.../MM07D
1.1 DRS80M4 MM11D, , DRS DRS80M4/.../MM11D
1.5 DRS90M4 MM15D, , DRS DRS90M4/.../MM15D
2.2 DRS90L4 MM22D, , DRS DRS90L4/.../MM22D
3.0 DRS100M4 MM30D, , DRS DRS100M4/.../MM30D
4.0 DRS100LC4 MM40D, , DRS DRS100LC4/.../MM40D
Power [kW] Motor + MOVIMOT®retrofit set = MOVIMOT®drive
0.55 DRS71S4 MM05D, , DRS DRS71S4/.../MM05D
0.75 DRS71M4 MM07D, , DRS DRS71M4/.../MM07D
1.1 DRS80S4 MM11D, , DRS DRS80S4/.../MM11D
1.5 DRS80M4 MM15D, , DRS DRS80M4/.../MM15D
2.2 DRS90M4 MM22D, , DRS DRS90M4/.../MM22D
3.0 DRS90L4 MM30D, , DRS DRS90L4/.../MM30D
4.0 DRS100M4 MM40D, , DRS DRS100M4/.../MM40D

4Addendum to the Operating Instructions – MOVIMOT® MM..D Retrofit Set AC Motors DRS/DRE/DRP
1Available retrofit sets
General Information
1.5.2 Retrofit sets for DRE motors
1400 rpm 
2900 rpm 
1.5.3 Retrofit sets for DRP motors
1400 rpm 
2900 rpm 
1.5.4 Braking resistors for motors without brake
For motors without mechanical brake, we recommend to connect an integrated braking
resistor BW.. . The braking resistor is not included in the scope of delivery of the retrofit
set and must be ordered separately:
Power [kW] Motor + MOVIMOT®retrofit set = MOVIMOT®drive
0.75 DRE80M4 MM07D, , DRE DRE80M4/.../MM07D
1.1 DRE90M4 MM11D, , DRE DRE90M4/.../MM11D
1.5 DRE90L4 MM15D, , DRE DRE90L4/.../MM15D
2.2 DRE100M4 MM22D, , DRE DRE100M4/.../MM22D
3.0 DRE100LC4 MM30D, , DRE DRE100LC4/.../MM30D
4.0 DRE132S4 MM40D, , DRE DRE132S4/.../MM40D
Power [kW] Motor + MOVIMOT®retrofit set = MOVIMOT®drive
1.1 DRE80M4 MM11D, , DRE DRE80M4/.../MM11D
1.5 DRE90M4 MM15D, , DRE DRE90M4/.../MM15D
2.2 DRE90L4 MM22D, , DRE DRE90L4/.../MM22D
3.0 DRE100M4 MM30D, , DRE DRE100M4/.../MM30D
4.0 DRE100LC4 MM40D, , DRE DRE100LC4/.../MM40D
Power [kW] Motor + MOVIMOT®retrofit set = MOVIMOT®drive
0.75 DRP90M4 MM07D, , DRP DRP90M4/.../MM07D
1.1 DRP90L4 MM11D, , DRP DRP90L4/.../MM11D
1.5 DRP100M4 MM15D, , DRP DRP100M4/.../MM15D
2.2 DRP100L4 MM22D, , DRP DRP100L4/.../MM22D
3.0 DRP112M4 MM30D, , DRP DRP112M4/.../MM30D
4.0 DRP132M4 MM40D, , DRP DRP132M4/.../MM40D
Power [kW] Motor + MOVIMOT®retrofit set = MOVIMOT®drive
1.1 DRP90M4 MM11D, , DRP DRP90M4/.../MM11D
1.5 DRP90L4 MM15D, , DRP DRP90L4/.../MM15D
2.2 DRP100M4 MM22D, , DRP DRP100M4/.../MM22D
3.0 DRP100L4 MM30D, , DRP DRP100L4/.../MM30D
4.0 DRP112M4 MM40D, , DRP DRP112M4/.../MM40D
MOVIMOT®type Braking resistor Part number
MM03D to MM15D BW1 0 822 897 31)
1) The scope of delivery includes 2 screws M4 x 8.
MM22D to MM40D BW2 0 823 136 21)

Addendum to the Operating Instructions – MOVIMOT® MM..D Retrofit Set AC Motors DRS/DRE/DRP 5
2
Scope of delivery of the retrofit set
Mechanical Installation
2 Mechanical Installation
2.1 Scope of delivery of the retrofit set
Check the scope of delivery of the MOVIMOT®MM03D – MM40D retrofit set for
completeness using the following figure.
2.2 Assembly
1. Unscrew the terminal box cover and
remove the power supply cable.
Result as shown in the figure to the
right:
* Brake control, optional
(only with brakemotors)
783979147
[A] Terminal box gasket [E] PE screw [I] Drive-ID module
[B] Connection box [F] Connection cable [J] 2 screws
[C] 4 screws [G] Cover with inverter
[D] Connection pcb [H] 4 screws
Parts [B] and [D] through [J] are already installed when the retrofit set is delivered.
[A] [B] [D] [E] [F] [G]
[I] [H]
[C]
[J]
DANGER
Disconnect the drive from the power supply before removing the terminal box cover.
Severe or fatal injuries from electric shock.
• Disconnect the drive drive from the supply system and secure it against
unintentional reconnection to the voltage supply.
• Then wait at least for 1 minute.
*
9007200042328587

6Addendum to the Operating Instructions – MOVIMOT® MM..D Retrofit Set AC Motors DRS/DRE/DRP
2Assembly
Mechanical Installation
2. If present, disconnect the brake control cables [1] and [2].
3. Remove the nuts [4] and jumpers [3].
4. Unscrew the lower part of the terminal box [5].
5. Remove the gasket [6].
6. Clean the sealing surface [7].
7. Place the new gasket [A] onto the terminal box [B].
9007200042336011
9007200042421003
[1] [2] [3] [4]
[A][7] [6] [5] [B]

Addendum to the Operating Instructions – MOVIMOT® MM..D Retrofit Set AC Motors DRS/DRE/DRP 7
2
Assembly
Mechanical Installation
8. Place the connection box [B] onto the
motor and secure it using 4 screws [C].
(Tightening torque 3.1 – 5.3 Nm /
29–47lb.in)
Check that the gasket is fitted
correctly. The recess for the terminal
board on the underside of the
connection terminal must point toward
the fan guard.
9. Plug the connection cables [F] onto the
bolts of the terminal board as shown in
the wiring diagram. Tighten the
connection cables using the previously
unscrewed nuts.
(Tightening torque 1.6 – 2.0 Nm /
14–18lb.in)
10.Connect the connection cables [F] to
the terminals [1] on the connection
board according to the wiring diagram
to the right.
11.Insert the connection board [D] into the
terminal box and secure it using 2
screws [J].
(Tightening torque 2.0 – 3.3 Nm /
18–29lb.in)
Be careful not to damage or squeeze
the cables.
[B] [C]
9007200042429195
[F]
RD
BK
BU
WH
YE
BN
[1]
W2
U2
V2
W1
V1
U1
-
-
-
-
-
-
YE
WH
BN
BU
RD
BK
9007200043039883
[D] [J]
788423563

8Addendum to the Operating Instructions – MOVIMOT® MM..D Retrofit Set AC Motors DRS/DRE/DRP
2Assembly
Mechanical Installation
12.Only for brakemotors:
Connect the connection cables of the
BE.. brake as follows:
• Red to terminal X1:13
• White to terminal X1:14
• Blue to terminal X1:15
(Tightening torque of the terminals
0.8 – 1.1 Nm / 7– 10 lb.in)
13.Only for motors without a brake:
Install the BW.. braking resistor in the
terminal box using 2 screws.
(Tightening torque 1.4 – 1.6 Nm /
12–14lb.in)
Connect the BW.. braking resistor to
terminals X1:13 and X1:15.
(Tightening torque of the terminals
0.8–1.1Nm/7–10lb.in)
Terminal X1:14 must not be assigned.
14.Place the MOVIMOT®inverter onto the
terminal box and secure it using 4
screws.
(Tightening torque 3.0 Nm / 27 lb.in)
After successful retrofitting, startup the MOVIMOT®drive according to the "MOVIMOT®
MM..D with AC Motors DRS/DRE/DRP" operating instructions.
BE
X1: 13
X1: 14
X1: 15
RD
WH
BL
9007200043226123
X1: 13
X1: 14
X1: 15
BW1 / BW2
9007200043479691
2602175499