SEW-Eurodrive DOP11B User guide

Drive Technology \ Drive Automation \ System Integration \ Services
DOP11B Operator Terminals
Edition 11/2008
16666828 EN
System Manual

SEW-EURODRIVE – Driving the world

System Manual – DOP11B Operator Terminals 3
Contents
1 General Information .......................................................................................... 5
1.1 Using operating instructions...................................................................... 5
1.2 Structure of the safety notes ..................................................................... 5
1.3 Right to claim under limited warranty........................................................ 6
1.4 Exclusion of liability................................................................................... 6
1.5 Product names and trademarks................................................................ 6
1.6 Copyright................................................................................................... 6
1.7 Notes on terminology ................................................................................ 6
1.8 Disassembly and waste disposal .............................................................. 6
2 Safety Notes ...................................................................................................... 7
2.1 General information .................................................................................. 7
2.2 Designated use ......................................................................................... 7
2.3 Installation and startup.............................................................................. 8
2.4 Safety functions ........................................................................................ 8
2.5 Transportation/storage.............................................................................. 9
2.6 Notes on operation.................................................................................... 9
2.7 Service and maintenance ......................................................................... 9
3 Unit Information, Installation and Hardware................................................. 10
3.1 Introduction ............................................................................................. 10
3.2 Unit designation, nameplates and scope of delivery............................... 15
3.3 DOP11B-10 unit design .......................................................................... 16
3.4 DOP11B-15 unit design .......................................................................... 17
3.5 DOP11B-20 unit design .......................................................................... 18
3.6 DOP11B-25 unit design .......................................................................... 19
3.7 DOP11B-30 unit design .......................................................................... 20
3.8 DOP11B-40 unit design .......................................................................... 21
3.9 DOP11B-50 unit design .......................................................................... 22
3.10 DOP11B-60 unit design .......................................................................... 23
3.11 Accessories and options ......................................................................... 24
4 Installation ....................................................................................................... 26
4.1 Installation instructions for the basic unit ................................................ 26
4.2 UL-compliant installation......................................................................... 27
4.3 Space required for installation................................................................. 28
4.4 Installation procedure.............................................................................. 29
4.5 Connecting basic units DOP11B-10 to DOP11B-60 ............................... 31
4.6 Connection to a PC................................................................................. 32
4.7 RS-485 connection ................................................................................. 33
4.8 Connecting RS-485 to PCS21A.............................................................. 35
4.9 RS-232 connection via UWS11A ............................................................ 36
4.10 ETHERNET connection .......................................................................... 37
4.11 Connection to a Siemens S7 .................................................................. 40
5 Startup.............................................................................................................. 42
5.1 General startup instructions .................................................................... 42
5.2 Preliminary work and resources.............................................................. 43
5.3 Initial operation........................................................................................ 44
5.4 Terminal functions................................................................................... 45
6 Operation and Service .................................................................................... 54
6.1 Transferring projects with PC and HMI-Builder....................................... 54
6.2 Operating display at unit start ................................................................. 58
6.3 Error messages....................................................................................... 59
6.4 SEW Electronics Service ........................................................................ 61

4System Manual – DOP11B Operator Terminals
Contents
7 Programming................................................................................................... 62
7.1 Creating a project.................................................................................... 62
7.2 Communication with MOVIDRIVE®and MOVITRAC®........................... 69
7.3 Internal variables..................................................................................... 82
7.4 Programming with the programming software ........................................ 83
7.5 Graphic display and control................................................................... 135
7.6 Text-based display and control ............................................................. 180
7.7 Transferring projects ............................................................................. 185
7.8 Index addressing................................................................................... 195
8 Unit Functions ............................................................................................... 199
8.1 Message library..................................................................................... 199
8.2 Alarm management............................................................................... 201
8.3 Recipe management............................................................................. 210
8.4 Passwords ............................................................................................ 222
8.5 Printing reports...................................................................................... 225
8.6 Time control .......................................................................................... 229
8.7 Language management ........................................................................ 230
8.8 LEDs ..................................................................................................... 238
8.9 Function keys........................................................................................ 238
8.10 Trends................................................................................................... 242
8.11 Macros .................................................................................................. 246
8.12 System monitor ..................................................................................... 248
8.13 Data logger ........................................................................................... 249
9 Network Functions and Communication .................................................... 250
9.1 Communication ..................................................................................... 250
9.2 Network communication........................................................................ 262
9.3 Network services................................................................................... 271
9.4 Network accounts ................................................................................. 302
9.5 Accessing the network settings during runtime..................................... 303
10 Technical Data and Dimension Drawings................................................... 304
10.1 General technical data .......................................................................... 304
10.2 Pin assignment ..................................................................................... 308
10.3 DOP11B-10........................................................................................... 310
10.4 DOP11B-15........................................................................................... 311
10.5 DOP11B-20........................................................................................... 312
10.6 DOP11B-25 and -30 ............................................................................. 313
10.7 DOP11B-40........................................................................................... 314
10.8 DOP11B-50........................................................................................... 315
10.9 DOP11B-60........................................................................................... 316
10.10 Label for DOP11B-10 to DOP11B-40 ................................................... 317
10.11 Label for DOP11B-50 and DOP11B-60 ................................................ 317
10.12 Cable..................................................................................................... 318
11 Appendix........................................................................................................ 320
11.1 Chemical resistance.............................................................................. 320
11.2 Updating the operator terminal.............................................................. 323
11.3 Changing the battery............................................................................. 325
11.4 Troubleshooting .................................................................................... 327
12 Index............................................................................................................... 328

System Manual – DOP11B Operator Terminals 5
1
Using operating instructions
General Information
System manual
1 General Information
1.1 Using operating instructions
Operating instructions are an integral part of the product and contain important informa-
tion for operation and service. They are intended for staff responsible for the assembly,
installation, startup and maintenance of the product.
The operating instructions must be legible and accessible at all times. Make sure that
staff responsible for the plant and its operation, as well as persons who work indepen-
dently on the unit, have read the operating instructions carefully and understood them.
If you are unclear about any of the information in this documentation, or if you require
further information, contact SEW-EURODRIVE.
1.2 Structure of the safety notes
The safety notes in these operating instructions are designed as follows:
Pictogram SIGNAL WORD
Type and source of danger.
Possible consequence(s) if the safety notes are disregarded.
• Measure(s) to prevent the danger.
Pictogram Signal word Meaning Consequences if
disregarded
Example:
General danger
Specific danger,
e.g. electric shock
DANGER Imminent danger Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
STOP Possible damage to property Damage to the drive system or its
environment
NOTE Useful information or tip.
Simplifies the handling of the
drive system.

6System Manual – DOP11B Operator Terminals
1 Right to claim under limited warranty
General Information
1.3 Right to claim under limited warranty
A requirement of fault-free operation and fulfillment of any rights to claim under limited
warranty is that you adhere to the information in the operating instructions. Therefore,
read the operating instructions before you start working with the unit!
Make sure that the operating instructions are available to staff responsible for the plant
and its operation, as well as to persons who work independently on the unit. You must
also ensure that the documentation is legible and accessible at all times.
1.4 Exclusion of liability
You must comply with the information contained in these operating instructions to
ensure safe operation of explosion-proof electric motors and to achieve the specified
product characteristics and performance requirements. SEW-EURODRIVE assumes no
liability for injury to persons or damage to equipment or property resulting from non-
observance of the operating instructions. In such cases, any liability for defects is
excluded.
1.5 Product names and trademarks
The brands and product names in these operating instructions are trademarks or
registered trademarks of the titleholders.
1.6 Copyright
© 2008 – All rights reserved.
Unauthorized reproduction, copying, distribution or any other use of the whole or any
part of this documentation is strictly prohibited.
1.7 Notes on terminology
The operator terminals of the DOP11B series (Drive Operator Panel) can communicate
with SEW frequency inverters and selected programmable logic controllers (PLC) via
different communication paths at the same time.
For the sake of simplicity, both units (PLC and inverter) will be referred to as
controller in this documentation.
1.8 Disassembly and waste disposal
Complete or partial recycling of the operator terminal is subject to local regulations.
Note that the following components contain substances that may represent a health
hazard and cause environmental pollution: Lithium battery, electrolyte capacitors and
display.

System Manual – DOP11B Operator Terminals 7
2
General information
Safety Notes
2 Safety Notes
2.1 General information
• Read the safety notes carefully.
• Check the delivery for damage caused during transport on receipt. If damage is
found, advise your supplier.
• The terminal fulfills the requirements of article 4 of the EMC Directive 89/336/EEC.
• Do not use the terminal in areas where there is a risk of explosion.
• SEW-EURODRIVE is not liable for modifications, changes, additions and/or altera-
tions to the product.
• Use only spare parts and accessories manufactured according to SEW-
EURODRIVE specifications.
• Read the installation and operating instructions carefully prior to installation, use or
repair of the terminal.
• Never allow fluids to penetrate the slots or holes in the terminal. This may lead to a
fire or cause the equipment to become live.
• Operation of the terminal is restricted to qualified personnel.
2.2 Designated use
The operator terminals of the DOP11B series are intended for the operation and
diagnosis of industrial and commercial systems.
A suitable response to communication errors between the DOP11B and the controller
must be implemented for control. Suitable measures (e.g. limit switches, position
monitoring) must be implemented to ensure that no damage occurs as a result of a
communication error with DOP11B.
Do not start up the unit (take it into operation in the designated fashion) until you have
established that the machine complies with the EMC Directive 2004/108/EC and that the
conformity of the end product has been determined in accordance with the Machinery
Directive 98/37/EC (with reference to EN 60204).

8System Manual – DOP11B Operator Terminals
2 Installation and startup
Safety Notes
2.3 Installation and startup
• The terminal is designed for stationary installation.
• Place the terminal on a stable base during installation. The terminal may be
damaged if it is dropped.
• Install the terminal according to the accompanying installation instructions.
• The unit must be grounded according to the accompanying installation instructions.
• The installation must be performed by qualified personnel.
• Route high-voltage cables, signal cables and supply cables separately from one
another.
• Make sure that the voltage and polarity of the electrical power source are correct
before you connect the terminal to the power supply.
• The openings in the housing are designed to allow air to circulate and must not be
covered.
• Do not install the terminal in locations where it will be exposed to a powerful magnetic
field.
•Do not install or operate the terminal where it will be exposed to direct sunlight.
• The peripheral equipment must be suitable for the application.
• On certain terminal models, the display glass is covered with a laminated foil to
protect it from scratches. Pull off the foil carefully after installation to prevent static
electricity causing damage to the terminal.
Make sure that preventive measures and protection devices correspond to the
applicable regulations (e.g. EN 60204 or EN 50178).
Required preventive measures: Ground the unit
Required protection devices: Overcurrent protective devices
2.4 Safety functions
WARNING
The operator terminals of the DOP11B series may not execute any safety functions
without higher-level safety systems.
Severe or fatal injuries.
• Use higher-level safety systems to ensure protection of equipment and personnel.

System Manual – DOP11B Operator Terminals 9
2
Transportation/storage
Safety Notes
2.5 Transportation/storage
Inspect the shipment for any damage that may have occurred in transit as soon as you
receive the delivery. Inform the shipping company immediately. Do not operate the
operator terminal if it is damaged.
Use suitable, sufficiently rated handling equipment if necessary.
Store the operator terminal in a dry, dust-free room if it is not to be installed straight
away.
2.6 Notes on operation
• Always keep the terminal clean.
•Emergency stop and other safety functions should not be controlled from the
operator terminal.
• Do not touch the keys, display, etc. with sharp objects.
• Bear in mind that the terminal is ready for operation even if the backlighting is no lon-
ger illuminated, which means that entries made on the keyboard and touchscreen will
still be registered.
2.7 Service and maintenance
• The agreed limited warranty applies.
• Clean the display and front of the terminal with a soft cloth and mild detergent.
• Repairs must be performed by qualified personnel.

10 System Manual – DOP11B Operator Terminals
3 Introduction
Unit Information, Installation and Hardware
3 Unit Information, Installation and Hardware
3.1 Introduction
Requirements in modern industrial environments are steadily increasing and operator
tasks at machines or on production lines are becoming increasingly more complex and
involve more responsibility. The operator must be able to obtain information on the
current status quickly and easily, and be able to influence the operation of the machine
immediately. The functions in control systems are also increasing and becoming more
advanced, enabling more complicated processes to be controlled efficiently. Operator
terminals make human-machine communication simple and safe even for the most
advanced processes.
Graphical operator terminals have been developed to meet the requirements for human-
machine communication when controlling or monitoring different applications in the
manufacturing and process industries, etc. They simplify the operator’s work since they
can easily be adapted to the working environment. This means operators can continue
to use the concepts they are familiar with.
Projects can be built up as menu hierarchies or sequences in the terminal. A menu
hierarchy consists of a main menu (with, for example, an overview) and a number of
underlying menus with more detailed information on particular sections. The operator
normally selects which menu is to be shown.
The menus in the operator terminals are called blocks.
53717AEN
Main menu
Inverter
status
Temperature
Motor statusRecipe

System Manual – DOP11B Operator Terminals 11
3
Introduction
Unit Information, Installation and Hardware
A sequence is also based on a main menu, from which the operator selects a sequence
showing the blocks in a predetermined order. The program in the controller is usually
used to control the block display.
The functions of the operator terminals enable the process to be displayed as graphics
or as text. There are also functions for
• Alarm handling
•Printing
• Trends
• Recipe management
• Time control
The functions are not only easy to use in the panel, they are also more cost-effective
than conventional solutions with buttons, indicator lamps, time relays, preset counters
and seven-day clocks. There are also functions to improve the application of the drive
electronics.
53719AEN
Main menu
Step 1
Step 2
Step 3
End of program
Settings
Step 4

12 System Manual – DOP11B Operator Terminals
3 Introduction
Unit Information, Installation and Hardware
3.1.1 Programming
The operator terminals are programmed using a PC and the HMI-Builder software.
The operator terminal is largely object-oriented, i.e. an object is selected first and the
function of the object is then assigned. All types of signals are defined on this principle.
The programmed project is stored in the operator terminal.
3.1.2 Connecting the terminal to SEW frequency inverters
There are many advantages in connecting a terminal to a controller:
• The operator does not need to make any changes to the existing controller.
• The terminal does not block any of the inputs or outputs on the controller.
• The overview of the controller functions is optimized, e.g. time control and alarm
handling.
3.1.3 Status display and control
The operator is already familiar with the indicator lamps and the analog and digital status
displays since these are used in the majority of applications today. The same applies to
push buttons and rotary and thumbwheel switches for controlling a system. The terminal
enables the operator to have all status displays and controls in one unit.
The operator can easily see and influence information in the controller. Moreover, it is
possible to clearly see and influence all the signals affecting a specific object, e.g. a
pump or a drive unit, which further simplifies the work.
This is possible due to the fact that all the information is exchanged through 'blocks' in
the terminal. Blocks can be text blocks, with only text information, or graphic blocks, with
full graphical presentation.
The operator terminals are equipped with function keys for direct control. These function
keys are each assigned specific commands to enable control.
If several blocks are used, the operator can switch between the different blocks by using
jump commands. This creates a menu hierarchy, which produces a structured
application.

System Manual – DOP11B Operator Terminals 13
3
Introduction
Unit Information, Installation and Hardware
3.1.4 Setting up the operator terminal
The terminal should be set up close to the workplace to ensure maximum usability. This
will enable the operator to receive all necessary information and work effectively. Set up
the terminal at the correct height so that the user can see and operate it without
problems. Visibility of the screen is influenced by distance, height, angle, light and color
selection.
Monitoring, control and maintenance are remote functions and can be executed, for
example, from a different position in the building or a different location. In such
instances, communication can take place via LAN (Local Area Network), Internet or
modem. In long production lines with many workplaces, several terminals can be
connected to one or more controllers in the network.
10553AXX

14 System Manual – DOP11B Operator Terminals
3 Introduction
Unit Information, Installation and Hardware
3.1.5 Compact solutions
External units such as barcode scanners, weighing machines, modems, etc. can be
connected via the terminal to the controller. The connection only requires an RS-232
interface and an ASCII communication protocol. Data entering the terminal is written
directly to registers.
It is also possible to connect a unit working in parallel, such as an additional terminal or
a PC with the MOVITOOLS®programming software for the inverter. As a result, you can
simultaneously program the controller and communicate with it via the terminal.
When the PLC and inverter are connected to a terminal (two drivers in the terminal), data
can be exchanged between the two units (analog and digital signals).
60090AEN
RS-485
MOVILINK
PLC protocol

System Manual – DOP11B Operator Terminals 15
3
Unit designation, nameplates and scope of delivery
Unit Information, Installation and Hardware
3.2 Unit designation, nameplates and scope of delivery
3.2.1 Sample unit designation
3.2.2 Sample nameplate
The unit nameplate is attached to the side of the unit.
3.2.3 Scope of delivery
Included in the scope of delivery:
• DOP11B operator terminal
• Installation equipment and installation template
• Quick reference guide with assembly and installation notes
• Phoenix COMBICON connector for DC 24 V, 5 mm, 3-pin
DOP 11 B20
Design
20 = LCD graphic display 240 x 64 pixels
25 = 1/4VGA touchscreen 320 x 240 pixels
(16 gray scale)
30 = 1/4VGA touchscreen 320 x 240 pixels
(64 k colors)
40 = 1/4VGA graphic display 320 x 240 pixels
(64 k colors)
50 = VGA touchscreen 800 x 600 pixels
(64 k colors)
Version B
Generation
Type: DOP = Drive Operator Panel
11596AXX

16 System Manual – DOP11B Operator Terminals
3 DOP11B-10 unit design
Unit Information, Installation and Hardware
3.3 DOP11B-10 unit design
Part number: 1822 0266
• 160 x 32 pixel LCD graphic display (monochrome) with backlighting
• Voltage supply: DC 24 V, 100 mA
• 2 serial interfaces (RS-232 and RS-485 / RS-422); 2 can be used simultaneously
• IP66 membrane keypad with navigation keys, numeric keypad and 6 function keys
• 6 LEDs (two colors red / green)
• 1 expansion slot
• 512 KB application memory
63944AXX
[1] Display
[2] Function keys with inscription area
[3] Numerical keys
[1]
[2]
[3]

System Manual – DOP11B Operator Terminals 17
3
DOP11B-15 unit design
Unit Information, Installation and Hardware
3.4 DOP11B-15 unit design
Part number: 1822 0274
• 240 x 64 pixel LCD graphic display (monochrome) with backlighting
• Voltage supply: DC 24 V, 100 mA
• 2 serial interfaces (RS-232 and RS-485 / RS-422); 2 can be used simultaneously
• IP66 membrane keypad with navigation keys, numeric keypad and 6 function keys
• 6 LEDs (two colors red / green)
• 1 expansion slot
• 512 KB application memory
63945AXX
[1] Display
[2] Function keys with inscription area
[3] Numerical keys
[4] Navigation keys
[1]
[2]
[3]
[4]

18 System Manual – DOP11B Operator Terminals
3 DOP11B-20 unit design
Unit Information, Installation and Hardware
3.5 DOP11B-20 unit design
Part number: 1820 9661
• 240 x 64 pixel LCD graphic display (monochrome) with backlighting
• Voltage supply: DC 24 V, 350 mA
• 2 serial interfaces (RS-232 and RS-485 / RS-422); 2 can be used simultaneously
• 1 ETHERNET interface (RJ45 socket)
• 1 USB interface
• IP66 membrane keypad with navigation keys, numeric keypad and 8 function keys
• 16 LEDs (two colors red / green)
• 1 expansion slot
• 12 MB application memory
60091AXX
[1] LEDs red / green
[2] Display
[3] Function keys
[4] Navigation keys
[5] Inscription areas
[6] Numerical keys
[1]
[2]
[3]
[4]
[6]
[5]

System Manual – DOP11B Operator Terminals 19
3
DOP11B-25 unit design
Unit Information, Installation and Hardware
3.6 DOP11B-25 unit design
Part number: 1820 9688
• 320 x 240 pixels, 1/4VGA touchscreen (16 gray scale, STN, 5.7") with backlighting
• Voltage supply: DC 24 V, 450 mA
• 2 serial interfaces (RS-232, RS-485 / RS-422); 2 can be used simultaneously
• 1 ETHERNET interface (RJ45 socket)
• 1 USB interface
•IP66
• Horizontal or vertical installation
• 1 expansion slot
• 12 MB application memory
60065AXX

20 System Manual – DOP11B Operator Terminals
3 DOP11B-30 unit design
Unit Information, Installation and Hardware
3.7 DOP11B-30 unit design
Part number: 1820 9696
• 320 x 240 pixels, 1/4VGA touchscreen (64 k colors, STN, 5.7") with backlighting
• Voltage supply: DC 24 V, 450 mA
• 2 serial interfaces (RS-232, RS-485 / RS-422); 2 can be used simultaneously
• 1 ETHERNET interface (RJ45 socket)
• 1 USB interface
•IP66
• Horizontal or vertical installation
• 1 expansion slot
• 12 MB application memory
60066AXX