SEW-Eurodrive MOVIGEAR MGF-DBC Series User manual

*27802604_0423*
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Mechatronic Drive Unit
MOVIGEAR® performance DBC
MGF..-DBC (Binary)
Edition 04/2023 27802604/EN

SEW-EURODRIVE—Driving the world

Table of Contents
Operating Instructions – MOVIGEAR® performance DBC 3
Table of Contents
1 General information.................................................................................................................. 5
1.1 Structure of the safety notes ...........................................................................................5
2 MOVIGEAR® performance safety notes.................................................................................. 6
2.1 Target group ...................................................................................................................6
2.2 Designated use ...............................................................................................................6
2.3 Functional safety technology ..........................................................................................7
2.4 Transportation.................................................................................................................8
2.5 Creating a safe working environment .............................................................................9
2.6 Installation/assembly.....................................................................................................11
2.7 Protective separation ....................................................................................................11
2.8 Electrical installation .....................................................................................................11
2.9 Startup/operation ..........................................................................................................11
2.10 Magnetic fields ..............................................................................................................12
3 Device structure ..................................................................................................................... 13
3.1 Example nameplate and type designation of the drive unit ..........................................13
3.2 Electronics ....................................................................................................................15
3.3 Example nameplate and type designation of electronics..............................................15
3.4 Markings .......................................................................................................................17
4 Mechanical installation .......................................................................................................... 19
4.1 Installation notes ...........................................................................................................19
4.2 Tolerances for torque ratings ........................................................................................19
4.3 Installation requirements...............................................................................................19
4.4 Setting up the drive unit ................................................................................................20
4.5 Shaft-mounted gear unit with keyway ...........................................................................27
4.6 Shaft-mounted gear unit with TorqLOC® (customer shaft without contact shoulder) .31
4.7 Shaft-mounted gear unit with TorqLOC® (customer shaft with contact shoulder) .......39
4.8 Shaft-mounted gear unit with TorqLOC® – disassembly, cleaning, lubrication ............44
4.9 Installing the protective cover .......................................................................................45
4.10 Torque arm ...................................................................................................................46
4.11 Tightening torques ........................................................................................................48
5 Electrical installation.............................................................................................................. 50
5.1 Installation instructions..................................................................................................50
5.2 MOVIGEAR® performance DBC terminal assignment .................................................59
5.3 STO bridging plug (3-phase).........................................................................................62
5.4 MOVIGEAR® performance DBC wiring diagram..........................................................63
5.5 Cable routing and cable shielding.................................................................................64
5.6 EMC cable glands.........................................................................................................67
5.7 Plug connectors ............................................................................................................68
5.8 PC connection...............................................................................................................70
6 Startup ..................................................................................................................................... 71
6.1 Startup notes.................................................................................................................71
6.2 Startup requirements ....................................................................................................72
6.3 Parameterization mode.................................................................................................73
27802604/EN – 04/2023

Table of Contents
Operating Instructions – MOVIGEAR® performance DBC
4
6.4 Control elements...........................................................................................................74
6.5 DIP switches .................................................................................................................77
6.6 Startup procedure .........................................................................................................80
6.7 Startup with CBG22A on-site keypad ...........................................................................82
6.8 Configuring the digital inputs/outputs............................................................................82
6.9 Setpoint scaling of the analog input ..............................................................................83
6.10 Deactivating DynaStop® for the startup procedure ......................................................84
6.11 Configuring the drive behavior at standstill (FCB02, FCB13, FCB14) .......................86
7 Operation................................................................................................................................. 87
7.1 Binary controller ............................................................................................................87
7.2 Drive unit behavior in case of a voltage failure .............................................................88
7.3 DynaStop®....................................................................................................................89
8 Service..................................................................................................................................... 90
8.1 Malfunctions of the mechanical drive............................................................................90
8.2 Resetting fault messages..............................................................................................91
8.3 Description of status and operating displays ................................................................92
8.4 Device replacement ......................................................................................................96
8.5 Shutdown ......................................................................................................................99
8.6 Waste disposal............................................................................................................100
9 Inspection and maintenance ............................................................................................... 101
9.1 Inspection and maintenance intervals.........................................................................101
9.2 Inspection and maintenance work ..............................................................................102
27802604/EN – 04/2023

1
General information
Structure of the safety notes
Operating Instructions – MOVIGEAR® performance DBC 5
1 General information
1.1 Structure of the safety notes
1.1.1 Meaning of signal words
The following table shows the graduation and meaning of the signal words in the
warnings:
Signal word Meaning Consequences if not observed
DANGER Imminent danger Death or severe injuries
WARNING Possible dangerous situation Death or severe injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the product or its envi-
ronment
INFORMATION Useful information or tip: Simplifies
handling of the product.
1.1.2 Meaning of the hazard symbols
The hazard symbols in the safety notes have the following meaning:
Hazard symbol Meaning
General hazard
Warning of dangerous electrical voltage
Warning of hot surfaces
Warning of risk of crushing
Warning about suspended load
Warning of automatic restart
27802604/EN – 04/2023

2MOVIGEAR® performance safety notes
Target group
Operating Instructions – MOVIGEAR® performance DBC
6
2 MOVIGEAR® performance safety notes
2.1 Target group
Specialist for me-
chanical work
Any mechanical work may be performed only by adequately qualified specialists. Spe-
cialists in the context of this documentation are persons who are familiar with the
design, mechanical installation, troubleshooting, and maintenance of the product, and
who possess the following qualifications:
• Qualifications in the field of mechanics in accordance with the national regulations
• Familiarity with this documentation
Specialist for elec-
trotechnical work
Any electrotechnical work may be performed only by electrically skilled persons with a
suitable education. Electrically skilled persons in the context of this documentation are
persons who are familiar with electrical installation, startup, troubleshooting, and main-
tenance of the product, and who possess the following qualifications:
• Qualifications in the field of electrical engineering in accordance with the national
regulations
• Familiarity with this documentation
Additional qualifi-
cations
In addition to that, these persons must be familiar with the valid safety regulations and
laws, as well as with the requirements of the standards, directives, and laws specified
in this documentation.
The persons must have the express authorization of the company to operate, pro-
gram, parameterize, label, and ground devices, systems, and circuits in accordance
with the standards of safety technology.
Instructed persons All work in the areas of transport, storage, installation, operation and waste disposal
may only be carried out by persons who are trained and instructed appropriately.
These instructions must enable the persons to carry out the required activities and
work steps safely and in accordance with regulations.
2.2 Designated use
The product is intended for installation in electrical systems or machines.
In case of installation in electrical systems or machines, startup of the product is pro-
hibited until it is determined that the machine meets the requirements stipulated in the
local laws and directives. For Europe, Machinery Directive 2006/42/EC as well as the
EMC Directive 2014/30/EU apply. Observe EN60204-1 (Safety of machinery - elec-
trical equipment of machines). The product meets the requirements stipulated in the
Low Voltage Directive 2014/35/EU.
The standards given in the declaration of conformity apply to the product.
Technical data and information on the connection conditions are provided on the
nameplate and in chapter "Technical data" in the documentation. Always comply with
the data and conditions.
Unintended or improper use of the product may result in severe injury to persons and
damage to property.
Do not use the product as a climbing aid.
2.2.1 Lifting applications
The product may not be used for lifting applications.
27802604/EN – 04/2023

2
MOVIGEAR® performance safety notes
Functional safety technology
Operating Instructions – MOVIGEAR® performance DBC 7
For applications with inclining tracks, you must only use the product after a risk as-
sessment is performed by the user. For further information, consult the information in
the documentation.
2.2.2 Restrictions of use
The following applications are prohibited unless the device is explicitly designed for
such use:
• Use in potentially explosive areas.
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, and radiation.
• Operation in applications with impermissibly high mechanical vibration and shock
loads in excess of the regulations stipulated in EN61800-5-1.
• Use at an elevation of more than 3800m above sea level.
The product can be used at altitudes above 1000 m above sea level up to 3800m
above sea level under the following conditions:
• The reduction of the nominal output current and/or the line voltage is considered
according to the data in chapter "Technical data" in the documentation.
• Above 2000m above sea level, the air and creepage distances are only sufficient
for overvoltage class II according to EN60664. At altitudes above 2000m above
sea level, limiting measures must therefore be taken that reduce the line side over-
voltage from category III to category II for the entire system.
• If a protective electrical separation (in accordance with EN 61800‑5‑1 and
EN 60204‑1) is required, then implement this outside the product at altitudes of
more than 2000m above sea level.
2.3 Functional safety technology
The product contains the STO - Safe Torque Off safety subfunction. Additional safety
subfunctions can be optionally provided for the product.
The safety subfunctions are deactivated in the delivery state. The product is not
allowed to perform any safety functions without higher-level safety systems.
Please observe the product manual and the manual of the optional safety option of
this device to use the STO safety subfunction or additional subfunctions.
27802604/EN – 04/2023

2MOVIGEAR® performance safety notes
Transportation
Operating Instructions – MOVIGEAR® performance DBC
8
2.4 Transportation
Inspect the shipment for damage as soon as you receive the delivery. Inform the ship-
ping company immediately about any damage. If the product or the packaging is dam-
aged, do not assemble, install, connect, or start up the product. If the packaging is
damaged, the product itself may also be damaged.
Observe the following notes when transporting the device:
• Ensure that the product is not subject to mechanical impact.
• Do not attach any additional loads.
If necessary, use suitable, sufficiently dimensioned handling equipment.
Observe the information on climatic conditions in chapter "Technical data" of the docu-
mentation.
The following figure shows the positions of the lifting eyes.
9007224557044491
Remove the lifting eye before connecting the PE cable, see chapter "PE connection to
MOVIGEAR® with lifting eye"(→254).
Store the lifting eye for future service work.
27802604/EN – 04/2023

2
MOVIGEAR® performance safety notes
Creating a safe working environment
Operating Instructions – MOVIGEAR® performance DBC 9
2.5 Creating a safe working environment
Before you work on the product, ensure a safe working environment. Observe the fol-
lowing basic safety note:
2.5.1 Performing work on the product safely
Defective or damaged product
Never install defective or damaged products. Observe the following information to
avoid injuries or damage:
• Before installation, check the product for external damage and replace a damaged
product.
Use of hazardous substances, lubricants, adhesives
Observe the following information to avoid poisoning or fire hazards:
• Observe the safety data sheets of the used hazardous substances, lubricants and
adhesives.
• Wear safety gloves.
Hot surfaces
The surface temperature of the product can be very high during operation. Observe
the following information to avoid burns:
• Before touching the product, let the product cool down.
• Do not touch any surfaces of the product during operation, except for the control
elements.
Falling load
Observe the following information to avoid death or serious injury due to falling loads:
• Do not stand under the load.
• Secure the area where loads can fall down.
• Use personal protective equipment (helmet, gloves, safety shoes, safety goggles).
• Use a suitable lifting tool (chain hoist, forklift) and transport protection.
Rotating parts
When working on the product, there may be a risk of exposed rotating parts and un-
controlled movement of the components. Observe the following information to avoid
body parts getting crushed or pulled in:
• Switch off the product before you start working on it.
• Observe all technical data of the product.
• Do not reach into the hazard zone.
• Follow the 5 safety rules in chapter: "Performing electrical work safely"(→210).
Sharp edges
Observe the following information to avoid cuts and malfunctions caused by sharp or
non-deburred cutting edges:
• Wear safety gloves.
27802604/EN – 04/2023

2MOVIGEAR® performance safety notes
Creating a safe working environment
Operating Instructions – MOVIGEAR® performance DBC
10
2.5.2 Performing electrical work safely
Observe the following information to perform electrical work safely:
Electrical work may only be performed by a qualified electrician or an electronically in-
structed person under the supervision of an electrician.
Observe that the fact that the operation LED and other display elements are no longer
illuminated does not indicate that the product has been disconnected from the supply
system and no longer carries any voltage.
Dangerous voltage
Observe the 5 safety rules in the specified sequence when working on electrical com-
ponents, unless there are important reasons to deviate from them (observe the specifi-
cations of DIN EN 50110-1 (VDE 0115-1)):
• Disconnect.
• Secure the device against a restart.
• Check that no voltage is applied.
• Ground and short-circuit.
• Cover or cordon off neighboring live parts.
Dangerous voltage
When the system is switched on, dangerous voltages are present at all power connec-
tions as well as any cables and terminals that are connected. This also applies even
when the product is inhibited and the motor is in an idle state. Observe the following
information to avoid the risk of electric shock:
• Do not touch any exposed live parts (e.g., male contacts, the plug connectors, ter-
minals).
• Secure all open live components with a touch guard.
• Ensure that the connection boxes are closed and screwed down before applying
the supply voltage.
• Before applying the supply voltage, make sure that all required covers are mount-
ed.
• Secure the output shaft against rotation when working without touch guard.
Danger due to electric arc
An electric arc may occur when plug-in connections are disconnected or connected
while voltage is applied (e.g. connection between drive and control). In order to avoid
damaging electrical components, observe the following information:
• Do not disconnect power connections during operation.
• Do not connect power connections during operation.
• Ensure that the product is de-energized before disconnecting and connecting the
plug-in connections.
Dangerous voltage
Voltage from charged capacitors can still be present in live product components or
power connections after disconnecting from the supply voltage. Observe the following
information:
• Observe the following waiting periods before performing electrical work and after
disconnecting the supply voltage: 5minutes.
27802604/EN – 04/2023

2
MOVIGEAR® performance safety notes
Installation/assembly
Operating Instructions – MOVIGEAR® performance DBC 11
• Ensure that the unit is de-energized.
• Please also observe the labels and hazard symbols on the product.
2.6 Installation/assembly
Ensure that the product is installed and cooled in accordance with the regulations in
the documentation.
Protect the product from excessive mechanical strain. The product and its mounted
components must not protrude into the path of persons or vehicles. Ensure that no
components are deformed or no insulation spaces are modified, particularly during
transportation. Electrical components must not be mechanically damaged or de-
stroyed.
Observe the notes in chapter "Mechanical installation" in the documentation.
2.7 Protective separation
The product meets all requirements for protective separation of power and electronics
connections in accordance with IEC 61800-5-1. The connected signal circuits must
meet requirements according to SELV (Safety Extra Low Voltage) or PELV (Protective
Extra Low Voltage) to ensure protective separation. The installation must meet the re-
quirements for protective separation.
In order to avoid exceeding the permitted contact voltages in SELV or PELV power cir-
cuits in the event of a fault, continuous equipotential bonding is required in the vicinity
of these power circuits. If this is not possible, other preventive measures must be
taken. These preventive measures are described in IEC61800-5-1.
2.8 Electrical installation
The preventive measures and protection devices must comply with the applicable reg-
ulations (e.g. EN60204-1 or EN61800-5-1).
2.8.1 Stationary application
The necessary preventive measure for the product is:
Type of energy transfer Preventive measure
Direct power supply Ground connection
2.8.2 Regenerative operation
The drive is operated as a generator due to the kinetic energy of the system/machine.
Before opening the connection box, secure the output shaft against rotation.
2.9 Startup/operation
Observe the safety notes in chapters "Startup" and "Operation" in this documentation.
27802604/EN – 04/2023

2MOVIGEAR® performance safety notes
Magnetic fields
Operating Instructions – MOVIGEAR® performance DBC
12
Depending on the degree of protection, products may have live, uninsulated, and
sometimes moving or rotating parts as well as hot surfaces during operation.
Never plug or unplug plug connectors while they are energized.
Do not separate the connection to the product during operation. This may result in
dangerous electric arcs damaging the product.
If you disconnect the product from the voltage supply, do not touch any live compo-
nents or power connections because capacitors might still be charged. Observe the
following minimum switch-off time:
5minutes.
Observe the corresponding information signs on the product.
The fact that the operation LED and other display elements are no longer illuminated
does not indicate that the product has been disconnected from the supply system and
no longer carries any voltage.
Mechanical blocking or internal protective functions of the product can cause a motor
standstill. Eliminating the cause of the problem or performing a reset may result in the
drive restarting automatically. If, for safety reasons, this is not permitted for the drive-
controlled machine, first disconnect the product from the supply system and then start
troubleshooting.
Risk of burns: The surface temperature of the product can exceed 60°C during opera-
tion. Do not touch the product during operation. Let the product cool down before
touching it.
2.10 Magnetic fields
The device contains permanent magnets that create strong magnetic fields even when
de-energized. These fields can lead to malfunctions in active medical implants. Per-
sons with such implants must stay away from the device.
27802604/EN – 04/2023

3
Device structure
Example nameplate and type designation of the drive unit
Operating Instructions – MOVIGEAR® performance DBC 13
3 Device structure
3.1 Example nameplate and type designation of the drive unit
3.1.1 MOVIGEAR® performance DBC nameplate
The following figure shows an example of a drive unit nameplate. The format of the
type designation can be found in chapter entitled “Type designation ...”.
76646 Bruchsal/Germany
MGFAS2-DBC-C/DI/AZ1Z/DSP/IV/BW1
01.1234567890.0001.22
IM M1, M2, M4, M5, M6
Ta -20...+40°C
Th.Kl. 155(F)
CLP HC 220 Synth. Öl/PSS/0.76 l
i 5.0
TENV 3~IEC60034 Cosj0,99 ML 03
nA 0,20...400,0 r/min nR 1:2000
fN 50...60 Hz
IN 1.8 A
IP 65 17.000 Kg nMax 2000 r/min
UN 380Y/220...500Y/289 V
MA 20 Nm
60 Nm
Ma pk
Up 310 V
Made in Germany
28106288 DE
IE5
=
eff% 89.0
01
FS
LISTED
IND. ONT.EQ.
2D06
UL Enclosure Type1 Digital Services
UA.TR
013
[2] [3][1]
[4]
54043224509554187
[1] Energy efficiency class
[2] FS logo
[3]
Digital Services
Product label with QR code. The QR code can be scanned. You will be
redirected to the digital services of SEW‑EURODRIVE. There, you
have access to product-specific data, documents, and further services.
In the "Documentation" > "Data and documents" area, the
product manual of the device with further information is available.
[4] Unique serial number
Note on the energy efficiency class
The efficiency of ACmotors is specified in 2standards.
• The IEC60034‑30‑1 standard specifies the efficiency class (IEcodes) for ACmo-
tors operating with a fixed supply voltage and frequency (i.e. in grid operation).
• The IEC TS 60034‑30‑2 standard specifies the efficiency classes (IE codes) for
ACmotors with variable speed (i.e. in operation with a frequency inverter).
Due to its characteristics, the given drive is basically comparable with the drives de-
scribed in the IECTS60034‑30‑2 standard. The drive is therefore evaluated with the
efficiency classes defined in the standard.
This standard is applied for certain technologies and ratings for motors designed for
continuous duty. However, the standard restricts the scope of application.
For this reason, the nameplate has a ≙ symbol in front of the efficiency class.
27802604/EN – 04/2023

3Device structure
Example nameplate and type designation of the drive unit
Operating Instructions – MOVIGEAR® performance DBC
14
3.1.2 MOVIGEAR® performance DBC type designation
The following table shows the type designation of the drive unit.
MG Product family
MG = MOVIGEAR®
F Gear unit type
F = Parallel-shaft helical gear unit
A Shaft design
A = Shaft-mounted gear unit (hollow shaft with key)
T = TorqLOC® hollow shaft mounting system
S Housing mounting types
T = Drive with torque arm
S = Housing with threads for mounting a torque arm
2 Size
2 = Torque class 200Nm
4 = Torque class 400Nm
–
DBC Communication version
DBC = Direct Binary Communication
–
C MOVIGEAR® version
/
DSP MOVIGEAR® option
XT = Extra torque (only in connection with size 4)
DI = Digital interface (MOVILINK® DDI)
AZ1Z = Multi-turn encoder with MOVILINK® DDI connection
DSP = DynaStop® electrodynamic retarding function
IV = Plug connector
PE = Pressure compensation fitting electronics
PG = Integrated pressure compensation gear unit
BW1 = Integrated braking resistor type: BW1
27802604/EN – 04/2023

3
Device structure
Electronics
Operating Instructions – MOVIGEAR® performance DBC 15
3.2 Electronics
3.2.1 Overview of electronics cover
Devices with the following electronics covers are available depending on the nominal
output current:
Electronics cover
Nominal out-
put current
Type designation Size Image
2.0A DBC...-0020.. Size 1 without cooling fins
2.5A DBC...-0025..
3.2A DBC...-0032..
4.0A DBC...-0040.. Size1 with cooling fins
5.5A DBC...-0055..
3.3 Example nameplate and type designation of electronics
3.3.1 Inner nameplate of DBC.. electronics cover
The following figure gives an example of a nameplate of the electronics cover. For the
structure of the type designation, refer to chapter "Type designation of the electronics
cover".
Eingang/ Input
U =AC 380Y/200...
500Y/289 V
I =
f =
AC 5.0A
50..60Hz
T = -25..+35°C IE2 2.1%
03
Status: 00 00 00 00 00 00 00 00 00
00 00 00 00 00 00 00 00 00
U = 3x0..Uinput
I = AC 5.5A
AC 16.0AImax=
f = 0...599Hz
Ausgang/ Output
Type: DBC10A-0055-503-A-000-000/B
S0#: 01.1234567890.0001.22
D-76646 Bruchsal
Made in Germany
UK WF6 1GX Normanton
ML
[1]
[2]
45036025257064715
[1] Type designation of the electronics cover
[2] Unique serial number of the electronics cover
DataMatrix code with the unique serial number of the electronics cover
27802604/EN – 04/2023

3Device structure
Example nameplate and type designation of electronics
Operating Instructions – MOVIGEAR® performance DBC
16
3.3.2 Outer nameplate of DBC.. electronics cover
The following figure gives an example of a nameplate of the electronics cover. For the
structure of the type designation, refer to chapter "Type designation of the electronics
cover".
DRIVE
DBC10A-0020-503-A-000-000/B
Binary
01
FS

EBCM
Digital Services
[1]
[3][2] [4]
18014431494701963
[1] Type designation of the electronics cover
[2] Identification of the optional HV brake control /B
[3]
Digital Services
Product label with QR code. The QR code can be scanned. You
will be redirected to the digital services of SEW‑EURODRIVE.
There, you have access to product-specific data, documents, and
further services.
In the "Documentation" > "Data and documents" area, the
product manual of the device with further information is avail-
able.
[4] FS logo
3.3.3 Type designation of DBC.. electronics cover
The following table shows the type designation of the electronics cover:
DBC Product family
DBC = Electronics cover Direct Binary Communication
1 Type communication
1 = Binary
0 Connection configuration
0 = M12 plug connector on electronics cover (standard)
A Communication version
–
0020 Nominal output current of the electronics cover
0020 = 2.0A
0025 = 2.5A
0032 = 3.2A
0040 = 4.0A
0055 = 5.5A
0070 = 7.0A
0095 = 9.5A
0125 = 12.5A
0160 = 16.0A
–
27802604/EN – 04/2023

3
Device structure
Markings
Operating Instructions – MOVIGEAR® performance DBC 17
5 Connection voltage
5 = AC 500V
0 Power section design EMC
0 = Basic interference suppression
1 = IT system design
3 Connection type
3 = 3-phase
–
A Version
–
0 Device variant
0 = Standard
0 Technology level
0 = Technology level 0 (standard)
0 Application level
0 = Application level 0 (standard)
–
000 MOVIKIT® version
000=No MOVIKIT® module loaded ex works
/
B Operating mode options
B = Brake control
C = Specific customer identification
P = Customer-specific parameterization
3.4 Markings
The following table shows an example of the markings on the nameplate.
The CE marking indicates compliance with the following European direc-
tives:
• Low Voltage Directive 2014/35/EU1)
• EMC Directive 2014/30/EU
• Machinery Directive 2006/42/EC
• Directive 2011/65/EU for limiting the use of certain hazardous sub-
stances in electrical and electronic equipment
• Ecodesign Regulation 2019/1781
The waste disposal of this product is performed in compliance with the
WEEE Directive 2012/19/EU.
27802604/EN – 04/2023

3Device structure
Markings
Operating Instructions – MOVIGEAR® performance DBC
18
The UL and cUL markings state UL approval.
cUL is equally eligible for approval by the CSA.
The UKCA mark states compliance with British guidelines.
The EAC mark states compliance with the requirements of the technical
regulations of the Customs Union (Eurasian Economic Union), Armenia,
Belarus, Kazakhstan, Kyrgyzstan, and Russia.
UA.TR (Declaration of conformity to Technical Regulation of Ukraine)
The UA.TR mark on the nameplate certifies adherence to the technical reg-
ulations of Ukraine for the documented device series.
The RCM mark declares compliance with the technical regulations of the
Australian Communications and Media Authority (ACMA).
The China RoHS mark declares compliance with the directive SJ/
T11364-2014 regarding the restriction of use of certain hazardous sub-
stances in electrical and electronic equipment and its packaging.
1) For products with functional safety, the requirements from the Low Voltage Directive are fulfilled by the Machinery Directive.
3.4.1 FS logo description
The FS logo on the nameplate is based on the combination of safety-related compo-
nents that is installed.
The following FS logo variants are possible:
01
FS
Device with STO connection via terminals or plug connectors
27802604/EN – 04/2023

4
Mechanical installation
Installation notes
Operating Instructions – MOVIGEAR® performance DBC 19
4 Mechanical installation
4.1 Installation notes
Perform the following steps before installation:
1.  WARNING! Electric shock caused by dangerous voltages in the connection
box. Severe or fatal injuries.
De-energize the device. Pay attention to the 5 safety rules in chapter “Carrying out
electrical work safely”.
2. Secure the output shaft against rotation. In this way, you will avoid electric shocks
caused by regenerative operation when the shaft is turned.
3. Equip the input and output elements (e.g. customer shaft with contact shoulder or
clamping ring, shrink disk) with a touch guard. You will also avoid injuries caused
by rapid movements of the output elements.
4. Before releasing shaft connections, make sure that there are no active torsional
moments present (tensions within the system).
5.  WARNING! Danger due to installation of the drive unit without torque arm.
Severe or fatal injuries.
Only mount the drive units to the system structure together with a torque arm. In-
stallation without a torque arm is not permitted.
4.2 Tolerances for torque ratings
Adhere to the specified torques with a tolerance of +/-10%.
4.3 Installation requirements
Check that the following conditions have been met:
• The information on the drive unit's nameplate must match the voltage supply sys-
tem.
• The drive unit is undamaged (no damage caused by shipping or storage).
• Ambient temperature according to the product manual, nameplate and lubricant
table in chapter "Lubricants".
• The drive unit must not be installed in the following ambient conditions:
– Potentially explosive atmosphere
– Oils
– Acids
– Gases
– Vapors
– Radiation
• For special designs: The drive unit is designed in accordance with the actual ambi-
ent conditions.
27802604/EN – 04/2023

4Mechanical installation
Setting up the drive unit
Operating Instructions – MOVIGEAR® performance DBC
20
• Clean the output shafts and flange surfaces thoroughly to ensure that they are free
of anti-corrosion agents, contamination or similar. Use a commercially available
solvent. Do not expose the sealing lips of the oil seals to the solvent – damage to
the material.
• When the drive is installed in abrasive ambient conditions, protect the output end
oil seals against wear.
4.4 Setting up the drive unit
4.4.1 Notes
Note the following points when you assemble the drive unit:
• Before setting up the drive unit, perform the steps according to chapter "Installa-
tion notes"(→219).
• Only mount the drive unit to the system structure together with a torque arm. In-
stallation without a torque arm is not permitted.
• Thoroughly remove any anti-corrosion agent from the shaft end. Use a commer-
cially available solvent. Do not allow the solvent to penetrate the bearings and
sealing rings as this could damage the material.
• Align the motor carefully to avoid placing any unacceptable strain on the motor
shafts
• Do not jolt or hammer the shaft end.
• Ensure sufficient clearance around the unit to allow for adequate cooling air sup-
ply. Warm outlet air of other units must not affect the cooling.
• Use suitable cable glands for the supply leads (use reducing adapters if neces-
sary).
• Seal the cable bushing properly.
• Thoroughly clean the sealing surfaces of the cover before reassembly.
• If the corrosion protection coating is damaged, restore the coating.
• Check whether the degree of protection specified in the operating instructions and
on the nameplate is permitted in the ambient conditions on site.
4.4.2 Changing the mounting position
Observe the following information when you operate the drive unit in a mounting posi-
tion other than indicated in the order:
• Mounting position M3 is only available in combination with the option "integrated
pressure compensation/PG".
Observe the addendum "MOVIGEAR® drive unit type MGF..-..-C – "Wet-area
design /WA" and "Integrated pressure compensation in the gear unit /PG" options".
• Adjust the position of the breather valve.
• If present, adjust the position of the pressure compensation fitting.
27802604/EN – 04/2023