SEW-Eurodrive MOVIDRIVE MD*60A Series User guide

MOVIDRIVE®MD_60A Edition
08/2001
System Manual
1052 2212 / EN

2
Startpaket – Feldbusschnittstelle UFP11A
SEW-EURODRIVE

MOVIDRIVE
®
MD_60A System Manual
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1 Important Notes................................................................................................. 6
2 System Description........................................................................................... 8
3 Technical Data................................................................................................. 20
4 Parameters....................................................................................................... 92
5 Project Planning............................................................................................ 162
6 Serial Communication .................................................................................. 228
7 Safety Notes .................................................................................................. 229
8 Unit Design .................................................................................................... 230
9 Installation ..................................................................................................... 236
10 Startup............................................................................................................ 266
11 Operation and Service.................................................................................. 289
12 Revisions Index............................................................................................. 301
13 Abbreviation Key and Index......................................................................... 302
P
i
f
kVA
Hz
n
P6..
P60.
P600
00
I

4
MOVIDRIVE
®
MD_60A System Manual
1 Important Notes...................................................................................................... 6
2 System Description................................................................................................ 8
2.1 Overview of the system................................................................................................8
2.2 Functions / features ...................................................................................................14
2.3 Additional functions of the applications version .........................................................16
2.4 Application modules...................................................................................................18
3 Technical Data and Dimensions......................................................................... 20
3.1 CE-marking, UL approval and unit designation..........................................................20
3.2 General technical data...............................................................................................21
3.3 MOVIDRIVE®MD_60A...-5_3 (400/500 V units).......................................................22
3.4 MOVIDRIVE®MD_60A...-2_3 (230 V units)..............................................................32
3.5 Additional functions in the applications version..........................................................40
3.6 MOVIDRIVE®MD_60A electronics data ...................................................................42
3.7 MOVIDRIVE®MDR60A regenerative power supply units .........................................44
3.8 IPOSplus®...................................................................................................................48
3.9 DBG11A keypad option .............................................................................................49
3.10 Serial interface option type USS21A (RS-232 and RS-485)......................................50
3.11 Interface converter option type UWS11A...................................................................51
3.12 5 V encoder power supply option type DWI11A.........................................................52
3.13 Terminal expansion option type DIO11A...................................................................53
3.14 Absolute encoder option type DIP11A.......................................................................54
3.15 Synchronous operation type DRS11A .......................................................................55
3.16 PROFIBUS fieldbus interface option type DFP21A (12 Mbaud)................................56
3.17 PROFIBUS fieldbus interface option type DFP11A (1.5 Mbaud)...............................57
3.18 INTERBUS fieldbus interface option type DFI11A.....................................................58
3.19 INTERBUS fieldbus interface option type DFI21A (FO).............................................59
3.20 CAN fieldbus interface option type DFC11A..............................................................60
3.21 CANopen fieldbus interface option type DFO11A......................................................61
3.22 DeviceNet fieldbus interface option type DFD11A.....................................................62
3.23 MOVITOOLS software...............................................................................................63
3.24 Application modules for MOVIDRIVE®MD_60A .......................................................64
3.25 Braking resistor option type BW.................................................................................70
3.26 Line chokes option type ND.......................................................................................76
3.27 NF...-... input filter option............................................................................................77
3.28 Output choke option type HD.....................................................................................79
3.29 Output filter option type HF........................................................................................80
3.30 Pre-fabricated cables.................................................................................................83
4 Parameters............................................................................................................ 92
4.1 Menu structure...........................................................................................................92
4.2 Overview of parameters.............................................................................................93
4.3 Explanation of the parameters...................................................................................97
5 Project Planning................................................................................................. 162
5.1 Schematic procedure...............................................................................................162
5.2 Control characteristics..............................................................................................163
5.3 Description of applications.......................................................................................164
5.4 Motor selection for asynchronous AC motors (VFC)................................................166
5.5 Motor selection for asynchronous servomotors (CFC).............................................173
5.6 Motor selection for synchronous servomotors (SERVO).........................................193
5.7 Overload capacity of the inverter.............................................................................201
5.8 Load capacity of the units at low output frequencies...............................................203
5.9 Selecting the braking resistor...................................................................................204
5.10 Connecting AC brake motors...................................................................................209
5.11 Thermal monitoring of the motor via TF/TH connection...........................................210
5.12 Permitted voltage systems for MOVIDRIVE®..........................................................211

MOVIDRIVE
®
MD_60A System Manual
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1
2
3
4
5
6
7
8
9
10
11
12
13
5.13 Supply system contactor and fuses.........................................................................211
5.14 Supply system leads and motor cables....................................................................212
5.15 Group drive in VFC mode........................................................................................216
5.16 Connecting explosion-proof AC motors ...................................................................217
5.17 Components for EMC compliant installation............................................................218
5.18 Connecting the optional power components............................................................220
5.19 Electronics cables and signal generation.................................................................222
5.20 External 24 VDC voltage supply ...............................................................................223
5.21 Parameter set switchover.........................................................................................225
5.22 Priority of operating states and interrelations between control signals....................226
5.23 Limit switches...........................................................................................................227
6 Serial Communication ....................................................................................... 228
7 Safety Notes ....................................................................................................... 229
8 Unit Design ......................................................................................................... 230
8.1 Unit designation, nameplates and scope of supply..................................................230
8.2 Unit design, size 1....................................................................................................231
8.3 Unit design, size 2....................................................................................................232
8.4 Unit design, size 3....................................................................................................233
8.5 Unit design, size 4....................................................................................................234
8.6 Unit design, size 5....................................................................................................235
9 Installation .......................................................................................................... 236
9.1 Installation instructions for basic unit .......................................................................236
9.2 UL compliant installation..........................................................................................240
9.3 Power shield clamp..................................................................................................241
9.4 Touch guard.............................................................................................................242
9.5 Wiring diagram, basic unit........................................................................................243
9.6 Assignment of braking resistors, chokes and filters.................................................246
9.7 System bus (SBus) connection................................................................................249
9.8 RS-485 interface connection....................................................................................250
9.9 Connection option USS21A (RS-232 and RS-485)..................................................251
9.10 Combinations of options ..........................................................................................252
9.11 Installing and removing option pcbs.........................................................................253
9.12 Connection and terminal description of the DIO11A option.....................................255
9.13 Encoder and resolver connection ............................................................................257
10 Startup................................................................................................................. 266
10.1 General startup instructions.....................................................................................266
10.2 Preliminary work and resources...............................................................................268
10.3 Startup with the DBG11A keypad............................................................................269
10.4 Startup with a PC and MOVITOOLS........................................................................276
10.5 Starting the motor ....................................................................................................277
10.6 Complete parameter list...........................................................................................280
11 Operation and Servicing.................................................................................... 289
11.1 Operating displays ...................................................................................................289
11.2 Fault information ......................................................................................................293
11.3 Fault messages and list of faults..............................................................................294
11.4 SEW electronics service ..........................................................................................300
12 Revisions Index.................................................................................................. 301
13 Abbreviation Key and Index.............................................................................. 302
13.1 Abbreviation Key......................................................................................................302
13.2 Index ........................................................................................................................303

6
MOVIDRIVE
®
MD_60A System Manual
1 Important Notes
Safety and
warning
instructions
Always follow the safety and warning instructions contained in this publication!
A requirement of fault-free operation and fulfillment of any rights to claim under
guarantee is that the information in the operating instructions is adhered to.
Consequently, read the operating instructions before you start working with the unit!
The operating instructions contain important information about servicing;asa
result, they should be kept in the vicinity of the unit.
Designated use
MOVIDRIVE®MD_60A drive inverters are units intended for stationary installation in
switch cabinets. All instructions referring to the technical data and the permissible
conditions where the unit is operated must be followed.
Do not start up the unit (take it into operation in the designated fashion) until you have
established that the machine complies with the EMC Directive 89/336/EEC and that the
conformity of the end product has been determined in accordance with the Machinery
Directive 89/392/EEC (with reference to EN 60204).
Electrical hazard
Possible consequences: Severe or fatal injuries.
Hazard
Possible consequences: Severe or fatal injuries.
Hazardous situation
Possible consequences: Slight or minor injuries.
Harmful situation
Possible consequences: Damage to the unit and the
environment.
Tips and useful information.
MOVIDRIVE®MD_60A drive inverters are intended for use in industrial and commercial
systems for the operation of AC asynchronous motors or permanent-field AC
synchronous motors. These motors must be suitable for operation with frequency
inverters. No other loads may be connected to the units.

MOVIDRIVE
®
MD_60A System Manual
7
1
Application
environment
The following uses are forbidden unless measures are expressly taken to make
them possible:
Waste disposal Please follow the current instructions: Disposal must be carried out in accordance with
the material structure and the regulations in force, for instance as:
• Electronics scrap (printed-circuit boards)
• Plastic (housing)
• Sheet metal
• Copper
etc.
• Use in explosion-proof areas
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.
• Use in non-stationary applications which are subject to mechanical vibration and
shock loads in excess of the requirements in EN 50178

8
MOVIDRIVE
®
MD_60A System Manual
Overview of the system
2 System Description
2.1 Overview of the system
Power components
04001AEN
Fig. 1: Overview of the system, MOVIDRIVE
®
MD_60A power components
3 x 380...500 VAC
3 x 200...240 V
AC
MOVIDRIVE
MD_60A...-5_3
®MOVIDRIVE
MD_60A...-2_3
®
Output filter
option Output choke
option
Braking resistor
option
Input filter
option
Line choke
option
DC link
MOVIDRIVE MDR60A
Regen. power supply unit option
®

MOVIDRIVE
®
MD_60A System Manual
9
Overview of the system
2
Communications and technology components
04002BEN
Fig. 2: Overview of the system, MOVIDRIVE
®
MD_60A communications and technology components
MOVIDRIVE MD_60A technolgy version for
operation of "Electronic Cam," "Internal
Synchronous Operation" or the application modules.
®
P R OF I
BU S
PROCESS FIELD BUS
Device Net
MASTER
SLAVE
open
MOVITOOLS
System bus
(SBus)
MOVIDRIVE MD_60A
standard version
incl. IPOS
®
plus®
Input/output
card
Absolute encoder
connection
Synchronous
operation
MOVITOOLS
user software option
Fieldbus interface options
Keypad option
Serial interface
option
Options

10
MOVIDRIVE
®
MD_60A System Manual
Overview of the system
General
description
MOVIDRIVE®opens up a new dimension in drive inverters from SEW. As a result, AC
drives with the latest digital inverter technology can now be used without restrictions in
the power range from 1.5 to 90 kW (2.0 to 120 HP). The levels of dynamic performance
and control quality that can now be achieved with MOVIDRIVE®for AC asynchronous
motors as well, were previously only possible using servo drives or DC motors. The
integrated control functions and the possibility of expanding the system with technology
and communications options is leading to drive systems that are designed for
particularly high levels of efficiency in terms of their broad range of applications, project
planning, startup and operation.
Rangeofunits The MOVIDRIVE®MD_60A range of units includes 4 series:
Unit types MOVIDRIVE®MDF/MDV/MDS60A drive inverters are each available in two types,
namely the standard type and the applications version.
Standard type As standard, the units are equipped with the IPOSplus® integrated positioning and
sequence control system. They can also be expanded with the available options.
The standard type is indicated by the "00" digits at the end of the unit designation.
Applications
version (from
firmware version
.11)
In addition to the features of the standard version, these units include the technology
functions of "electronic cam disk" and "internal synchronous operation". Furthermore,
you can use all the application modules available in the MOVITOOLS software package
with the applications units.
The applications version is indicated by the "0T" characters at the end of the unit
designation.
• MOVIDRIVE®MDF60A: Drive inverter for asynchronous AC motors without encoder
feedback, VFC control mode
• MOVIDRIVE®MDV60A: Drive inverter for asynchronous AC motors with encoder
feedback, either VFC or CFC control mode.
• MOVIDRIVE®MDS60A: Drive inverter for synchronous servomotors with resolver, CFC
control mode.
• MOVIDRIVE®MDR60A: Regenerative power supply unit, the energy from MOVIDRIVE®
drive inverters (400/500 V units) operating in regenerative mode
is fed back into the supply system.

MOVIDRIVE
®
MD_60A System Manual
11
Overview of the system
2
Control mode The new VFC (Voltage Flux Control) and CFC (Current Flux Control) control modes are
features of MOVIDRIVE®drive inverters. Continuous calculation of the complete motor
model provides the basis for both control modes.
System bus
(SBus)
The system bus (SBus) is available as standard. It permits several MOVIDRIVE®drive
inverters to be networked together. As a result, data can be exchanged rapidly between
the units. MOVILINK®– the uniform SEW unit profile – is used for communication via
the SBus.
MOVILINK
®
MOVILINK®means the same message structure is always used, irrespective of the
interface selected (SBus, RS-232, RS-485, fieldbus interfaces). As a result, the control
software is independent of the selected interface.
IPOS
plus®
A significant feature of MOVIDRIVE®drive inverters is that the IPOSplus® positioning
and sequence control system is integrated as standard. IPOSplus® enables you to
control sequences of motion directly in the inverter, right on the plant floor. This takes
the load off the master controller and allows modular concepts to be implemented more
easily.
VFC (Voltage Flux Control) control mode CFC (Current Flux Control) control mode
Voltage-controlled control mode for AC
asynchronous motors with and without encoder
feedback.
• With encoder feedback
– At least 150 % torque, even with the motor
stopped
– Servo-like characteristics
• Without encoder feedback
– At least 150 % torque up to 0.5 Hz
Current-controlled control mode for AC
asynchronous motors and permanent-field AC
servomotors. Encoder feedback is always required.
• At least 160 % torque, even with the motor
stopped
• Maximum precision and concentric running
characteristics right down to standstill
• Servo characteristics and torque control even
for asynchronous AC motors
• Reacts to load changes within a few
milliseconds

12
MOVIDRIVE
®
MD_60A System Manual
Overview of the system
The units at a glance
MOVIDRIVE
®
MD_60A for 3  380–500V
AC
supply voltage (400/500 V units):
MOVIDRIVE
®
MD_60A for 3  200–240V
AC
supply voltage (230 V units):
MOVIDRIVE
®
MDR60A regenerative power supply units for 400/500 V units:
Recommended motor power (VFC) Continuous
output current MOVIDRIVE®type Size
(CFC)
MDF60A
Asynchronous
Without
encoder
MDV60A
Asynchronous
With encoder
MDS60A
Synchronous
With resolver
(Techn.
data)
1.5 kW (2.0 HP) 2.2 kW (3.0 HP) 4.0 AAC 0015-5A3-4-.. 0015-5A3-4-.. 0015-5A3-4-..
1
(
 page 22)
2.2 kW (3.0 HP) 3.0 kW (4.0 HP) 5.5 AAC 0022-5A3-4-.. 0022-5A3-4-.. 0022-5A3-4-..
3.0 kW (4.0 HP) 4.0 kW (5.0 HP) 7.0 AAC 0030-5A3-4-.. 0030-5A3-4-.. 0030-5A3-4-..
4.0 kW (5.0 HP) 5.5 kW (7.5 HP) 9.5 AAC 0040-5A3-4-.. 0040-5A3-4-.. 0040-5A3-4-..
5.5 kW (7.5 HP) 7.5 kW (10 HP) 12.5 AAC 0055-5A3-4-.. 0055-5A3-4-.. 0055-5A3-4-.. 2
(
 page 24)
7.5 kW (10 HP) 11 kW (15 HP) 16 AAC 0075-5A3-4-.. 0075-5A3-4-.. 0075-5A3-4-..
11 kW (15 HP) 15 kW (20 HP) 24 AAC 0110-5A3-4-.. 0110-5A3-4-.. 0110-5A3-4-..
15 kW (20 HP) 22 kW (30 HP) 32 AAC 0150-503-4-.. 0150-503-4-.. 0150-503-4-.. 3
(
 page 26)
22 kW (30 HP) 30 kW (40 HP) 46 AAC 0220-503-4-.. 0220-503-4-.. 0220-503-4-..
30 kW (40 HP) 37 kW (50 HP) 60 AAC 0300-503-4-.. 0300-503-4-.. 0300-503-4-..
37 kW (50 HP) 45 kW (60 HP) 73 AAC 0370-503-4-.. 0370-503-4-.. 0370-503-4-.. 4
(
 page 28)
45 kW (60 HP) 55 kW (75 HP) 89 AAC 0450-503-4-.. 0450-503-4-.. 0450-503-4-..
55 kW (75 HP) 75 kW (100 HP) 105 AAC 0550-503-4-.. 0550-503-4-.. 0550-503-4-.. 5
(
 page 30)
75 kW (100 HP) 90 kW (120 HP) 130 AAC 0750-503-4-.. 0750-503-4-.. 0750-503-4-..
Recommended motor power (VFC) Continuous
output current MOVIDRIVE®type Size
(CFC) MDF60A
Asynchronous
Without encoder
MDV60A
Asynchronous
With encoder
(Technical
data)
1.5 kW (2.0 HP) 2.2 kW (3.0 HP) 7.3 AAC 0015-2A3-4-.. 0015-2A3-4-.. 1
(
 page 32)
2.2 kW (3.0 HP) 3.7 kW (5.0 HP) 8.6 AAC 0022-2A3-4-.. 0022-2A3-4-..
3.7 kW (5.0 HP) 5.0 kW (6.8 HP) 14.5 AAC 0037-2A3-4-.. 0037-2A3-4-..
5.5 kW (7.5 HP) 7.5 kW (10 HP) 22 AAC 0055-2A3-4-.. 0055-2A3-4-.. 2
(
 page 34)
7.5 kW (10 HP) 11 kW (15 HP) 29 AAC 0075-2A3-4-.. 0075-2A3-4-..
11 kW (15 HP) 15 kW (20 HP) 42 AAC 0110-203-4-.. 0110-203-4-.. 3
(
 page 36)
15 kW (20 HP) 22 kW (30 HP) 54 AAC 0150-203-4-.. 0150-203-4-..
22 kW (30 HP) 30 kW (40 HP) 80 AAC 0220-203-4-.. 0220-203-4-.. 4
(
 page 38)
30 kW (40 HP) 37 kW (50 HP) 95 AAC 0300-203-4-.. 0300-203-4-..
Regenerative power supply units MOVIDRIVE®MDR60A Size (technical data)
1.5–37kW(20–50HP) I
system =66A AC,I DC link =70A DC 0370-503-00 3 (
 Sec. 2.7.2)
15 – 75 kW (20 – 100 HP) Isystem = 117 AAC,I
DC link = 141
ADC 0750-503-00 4 (
 Sec. 2.7.3)

MOVIDRIVE
®
MD_60A System Manual
13
Overview of the system
2
Block circuit
diagram
The following block circuit diagram shows the configuration principles and theory of
operation of MOVIDRIVE®drive inverters.
02329AEN
Fig. 3: MOVIDRIVE
®
block circuit diagram
1
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
11
1
2
3
4
2 5
36
X1:
X15:X14:
X13:
X12:
yy
y
y
OPTION1
OPTION2 TERMINAL
CONTROL
S11
S12
ON OFF
1
5
6
9
5
1
9
6
+
-
1
2
3
4
5
PE
L1
L2
L3
8 8
79
X4:
X11: X10:
X3:
UZ
PE
U
V
W
1
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
11
1
2
3
4
2 5
36
X1:
X15:X14:
X13:
X12:
yy
y
y
OPTION1
OPTION2 TERMINAL
CONTROL
S11
S12
ON OFF
1
5
6
9
5
1
9
6
+
-
1
2
3
4
5
PE
L1
L2
L3
8 8
79
X4:
X11: X10:
X3:
VDC
PE
U
V
W
X2:
Input
protection
circuit DC
link
Brake
chopper
Inverter
Rectifier
Power supply
BRC
ON
Control
signals
Current
measuring
Fan
DC link
connection
Connection
braking resistor
7-segment
display
Analog input
and reference
voltages
I signal V signal
Terminating
resistor
system bus
↔
System bus
Potential-free
binary inputs
Reference
+24 V output
RS-485
interface
TF-/TH input
Binary output
Binary output
Relay output
+24 V output
+24 V input
Encoder input and
incremental encoder
emulation
(not with MDF)
Optional
slots
Keypad
or
serial
interfaces
Microprocessor
Supply system Motor

14
MOVIDRIVE
®
MD_60A System Manual
Functions / features
2.2 Functions / features
Unit properties • Wide voltage range
– 400/500 V units for the voltage range 3
 380–500V
AC
– 230 V units for the voltage range 3  200 – 240 VAC
• High overload capacity
–150%I
Nfor at least 60 s
–125%I
Nsustained for operation without overload (pumps, fans)
• In VFC mode and at IN= 100 % permitted ambient temperature up to
 =50°C
• 4Q capability thanks to integrated brake chopper fitted as standard
• Compact unit mounting position for minimum switch cabinet space requirement and
optimum utilization of switch cabinet volume
• Integrated input filter fitted as standard in sizes 1 and 2, adherence to class A limit
on the input side without any additional measures
• 6 isolated binary inputs and 3 binary outputs, one of which is a relay output,
programmable inputs/outputs
• 1 TF/TH input for the motor protection involving a PTC thermistor or thermocontact
• 7-segment display for operating and fault states
• Separate24V
DC voltage input for powering the inverter electronics (parameter
setting, diagnosis and data storage even with the supply system switched off)
• Separable electronics terminals
• Power terminals of the size 1 units can be disconnected
Control
functionality
• VFC or CFC control processes for field-oriented operation (asynchronous servo)
•IPOS
plus® positioning and sequence control system integrated as standard
• 2 complete parameter sets
• Automatic motor calibration
• Automatic brake control by the inverter
• DC braking to decelerate the motor even in 1Q mode
• Slip compensation for high static accuracy of speed, even without encoder feedback
• Flying restart circuit for flying restart of the inverter
• Hoist capability with all motor systems which can be connected
• Motor pull-out protection by sliding current limitation in the field weakening range
• Speed window masking to avoid mechanical resonance ranges
• Heating current to prevent condensation forming in the motor
• Factory settings can be reactivated
• Parameter lock to protect against parameter changes
• Speed controller and encoder input in types MDV (encoder) and MDS (resolver),
user-friendly controller setting tool in the user interface
• Protective feature for complete protection of the inverter and motor (short-circuit,
overload, overvoltage/undervoltage, ground fault, excess temperature in the inverter,
motor pull-out protection, excess temperature in the motor)
• Speed monitoring and monitoring of the motor and regenerative limit power
• Programmable signal range monitoring (speed, current, maximum current)
• Memory for storing x/t diagrams which can be displayed using the SCOPE process
data visualization software (4 channels, real-time capable)

MOVIDRIVE
®
MD_60A System Manual
15
Functions / features
2
• Fault memory (5 memory locations) with all relevant operating data at the moment of
the fault
• Elapsed-hour counter for ON-hours (unitconnected to supply system or 24 VDC)and
enable hours (output stage energized)
• Modular option technology for application-specific unit configuration
• Uniform operation, identical parameter setting and the same unit connection
technology for the entire MOVIDRIVE®unit series
Setpoint
technology
• Ramp switch mode (total of 4 ramps)
• Motor potentiometer, can be combined with analog setpoint and internal fixed
setpoints
• External setpoint selections: 0 – +10 V,
 10V,0–20mA,4–20mA
• S-pattern for jerk-free speed changes
• Programmable input characteristic for flexible setpoint processing
• 6 bipolar fixed setpoints which can be mixed with external setpoints and motor
potentiometer function
Communication /
operation
• System bus for networking max. 64 MOVIDRIVE®units to one another
• RS-485 interface for communication between one PLC / IPC and up to 31 inverters
• Straightforward startup and parameter setting using keypad or PC
System
expansion
• Extensive range of expansion options, for example:
– Removable plain text keypad with parameter memory
– RS-232 and RS-485 serial interfaces
– Fieldbus interface, either PROFIBUS, INTERBUS, INTERBUS with fiber optic
cable, CAN, CANopen or DeviceNet
– Synchronous operation
– Terminal expansion board
– Absolute encoder interface
– Braking resistors, input filters, line chokes, output chokes, output filters
• MOVITOOLS software package with SCOPE process data visualization
• Applications version with access to technology functions and activation of application
modules for user-friendly application solutions
•MOVIDRIVE
®MDR60A regenerative power supply unit
– Regenerative energy is fed back into the supply system
– This reduces the thermal load in the switch cabinet and helps to cut costs
Standards /
certificates
• UL, cUL and C-Tick approved
• Safe separation of power and electronic connections according to EN 50178
• Compliance with all the requirements for CE certification of machines and systems
equipped with MOVIDRIVE®on the basis of the EC Low-voltage Directive 73/23/
EEC and the EMC Directive 89/336/EEC. Compliance with EMC product standard
EN 61800-3.

16
MOVIDRIVE
®
MD_60A System Manual
Additional functions of the applications version
2.3 Additional functions of the applications version
SEW offers additional functions for special applications. You can use these additional
functions in the applications versions (...-0T) of the MOVIDRIVE®units.
The following additional functions are available:
• Electronic cam disk
• Internal synchronous operation
Please refer to the "Cam Disk" and "Internal Synchronous Operation" manuals for
detailed information about the additional functions. These manuals form part of the
"Applications Version" documentation package which you can order from SEW.
Electronic cam
disk
You can use the MOVIDRIVE®range of units with the "electronic cam disk" whenever
you need to harmonize complex sequences of motion in cyclical machines. This solution
gives you much greater flexibility in comparison to the mechanical cam disk, and
therefore meets the needs of modern production and processing lines.
A user-friendly cam disk editor helps you during startup. You can also import existing
cam data and set application-specific parameters for the engagement and
disengagement phases using the cam disk editor as well.
Example The figure below displays a typical application for the "electronic cam disk". Freshly filled
yogurt pots are transported for further processing. The "electronic cam disk" makes it
possible for movement to take place smoothly, which is an important requirement for this
application.
03672AXX
Fig. 4: Typical application for the "electronic cam disk"

MOVIDRIVE
®
MD_60A System Manual
17
Additional functions of the applications version
2
Internal
synchronous
operation
You can always use the MOVIDRIVE®range of units with "internal synchronous
operation" whenever a group of motors have to be operated at a synchronous angle in
relation to one another or with an adjustable proportional ratio (electronic gear). A user-
friendly monitor helps you during startup.
Example The figure below displays a typical application for "internal synchronous operation".
Extruded material has to be cut to length. The saw receives a start signal and
synchronizes itself with the extruded material. The saw moves synchronously to the
extruded material as it cuts. The saw returns to its starting position at the end of the
sawing operation.
03866AXX
Fig. 5: Typical application for "internal synchronous operation"

18
MOVIDRIVE
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MD_60A System Manual
Application modules
2.4 Application modules
The application Usually, the application involves more than adjusting the speed of a motor. Often, the
inverter is alsorequired to control sequencesof motion and undertake typical PLC tasks.
More and more complex drive applications have to be carried out without resulting in
lengthy project planning and startup routines.
The solution with
MOVIDRIVE
®
SEW offers various standardized control programs specifically for "positioning",
"winding" and "controlling" applications. These programs are called application
modules. The application modules form part of the MOVITOOLS software package and
can be used with technology type units. A user-friendly interface leads you through the
process of setting the parameters. All you have to do is enter the parameters you need
for your application. The application modules uses this information to create the control
program and loads it into the inverter. MOVIDRIVE®then undertakes all the movement
control functions. This takes the load off the master controller and allows decentralized
concepts to be implemented more easily.
The benefits at a
glance
• Wide range of functions
• User-friendly user interface
• You only have to enter the parameters needed for the application
• User-friendly application programs guide you through the process of setting
parameters, so there is no need for complicated programming
• No programming experience necessary
• No lengthy learning curve, therefore quick project planning and startup
• Control of all movement functions is performed directly in MOVIDRIVE®
• Decentralized concepts can be implemented more easily
Available
application
modules
The currently available application modules are listed below. These application modules
are explained in the "Technical Data and Dimensions" chapter.
Positioning Linear movement, the movement records are administered in the inverter:
• Table positioning
• Table positioning with bus control
Linear movement, the movement records are administered in the PLC:
• Positioning via bus
• Extended positioning via bus
• Absolute value positioning
Rotational movement:
• Rotary axis
Winding • Central winder
• Winder with jockey roll control
Controlling • Crane control
• Flying saw

MOVIDRIVE
®
MD_60A System Manual
19
Application modules
2
Application The following figure shows an example for how the various SEW applications modules
areusedinablockwarehouse.
1. Hoist: Table positioning
2. Travel axis: Absolute value or bus positioning
3. Rotary distributor: Rotary axis
04008AXX
Fig. 6: Application in a block warehouse
1.
2.
3.

20
MOVIDRIVE
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MD_60A System Manual
CE-marking, UL approval and unit designation
3 Technical Data and Dimensions
3.1 CE-marking, UL approval and unit designation
CE-marking • Low-voltage Directive
MOVIDRIVE®MD_60A drive inverters comply with the regulations of the Low-
voltage Directive 73/23/EEC.
• Electromagnetic compatibility (EMC)
The designated use of MOVIDRIVE®drive inverters and regenerative power supply
units is as components for installation in machinery and systems. They comply with
the EMC product standard EN 61800-3 "Variable-speed electrical drives". Provided
the installation instructions are complied with, they satisfy the appropriate
requirements for CE-marking of the entire machine/system in which they are fitted,
on the basis of the EMC Directive 89/336/EEC.
MOVIDRIVE®MD_60A drive inverters of size 1 and 2 are fitted with an input filter as
standard. These units comply with limit value class A to EN 55011 and EN 55014 on
the line side without further measures.
The CE-mark on the nameplate indicates conformity with the Low-voltage Directive 73/
23/EEC and the EMC Directive 89/336/EEC. We can issue a declaration of conformity
to this effect on request.
UL approval UL and cUL approval has been granted for the entire MOVIDRIVE®range of units. cUL
is equivalent to CSA approval.
C-Tick C-Tick approval has been granted for the entire MOVIDRIVE®range of units. C-Tick
certifies conformity with the requirements of the ACA (Australian Communications
Authority).
Unit designation The following example illustrates the unit designation of MOVIDRIVE®:
UL
®
C
UL
®
00880CDE
MOVIDRIVE MDV 60 A 0055-5A3-4-00
®
0055 = 5.5 kW
MDR
5 = 380...500 V / 2 = 200...240 V
AC AC
Input filter A = installed / 0 = not installed
= flux control mode without encoder for asynchronous motors
VFC operating modes (VFC = Voltage Flux Control) only
= field oriented control mode without and with encoder for
asynchronous motors
VFC and CFC operating modes (CFC = Current Flux Control)
= flux control mode with resolver for synchronous motors
SERVO operating modes
= regenerative power supply unit
Version
Quadrants
Type of supply
Recommended motor power
Type series and generation
Type:MDF
Rated supply voltage
Version A
00 = Standard / 0T = Technology
4 = 4Q (with brake chopper)
3 = 3-phase
MDV
MDS
P
if
kVA
Hz
n