Shark DG Series Service manual

MODEL: DG
OPERATING INSTRUCTION
AND PARTS MANUAL
For technical assistance or the SHARK dealer nearest you, call 1-800-771-1881
or visit our website at www.shark-pw.com
■ DG-2323 ■ DG-2324 ■ DG-2527
■ DG-3030 ■ DG-3532 ■ DG-3835
■ DG-2132
97-720

CONTENTS
2
ModelNumber______________________________
Serial Number ______________________________
Date of Purchase ____________________________
The model and serial numbers will be found on a decal attached to
the pressure washer.You should record both serial number and
date of purchase and keep in a safe place for future reference.
97-718, 96-716, 97-720, 97-719 • REV. 2/04
Important Safety Information................................................................3-4
ComponentIdentification ........................................................................5
Assembly Instructions.............................................................................6
Operating Instructions..........................................................................7-8
Applying Detergent and General OperatingTechniques..........................9
Shut Down and Clean-Up ..................................................................... 10
Storage ................................................................................................. 10
Troubleshooting ...............................................................................11-12
PreventativeMaintenance..................................................................... 13
Oil Change Record ............................................................................... 13
ExplodedView ...................................................................................... 14
ExplodedView Parts List ...................................................................... 15
Warranty

97-718, 96-716, 97-720, 97-719 • REV. 2/04 3
PRESSURE WASHER OPERATOR’S MANUAL
We reservetherighttomakechangesatanytime with-
out incurring any obligation.
IMPORTANT SAFETY
INSTRUCTIONS
WARNING:To reduce the risk of
injury, read operating instruc-
tions carefully before using.
1. Readtheowner'smanualthor-
oughly. Failure to follow in-
structions could cause mal-
function of the machine and
result in death, serious bodily
injury and/or property damage. Know its applica-
tions, its limitations and any hazards involved.
Owner/User Responsibility:
The owner and/or user must have an understanding of
themanufacturer’s operating instructions and warnings
before using this pressure washer.Warninginformation
should be emphasized and understood.If the operator
is not fluent in English, the manufacturer’s instructions
and warnings shall be read to and discussed with the
operator in the operator’s native language by the pur-
chaser/owner, making sure that the operator compre-
hends its contents.
Owner and/or user must study and maintain for future
reference the manufacturers’instructions.
This manual should be considered a permanent
part of the machine and should remain with it if
resold.
When ordering parts, please specify model and
serial number.
DANGER: Risk of asphyxiation.
Use this product only in a well
ventilated area.
2. Avoid installing machines in
small areas or near exhaust
fans.Exhaustcontainspoison-
ous carbon monoxide gas; ex-
posure may cause loss of con-
sciousness and may lead to death.It also contains
chemicals known, in certain quantities, to cause
cancer, birth defects, or other reproductive harm.
WARNING: Flammable liquids
can create fumes which can ig-
nite causing property damage or
severe injury.
WARNING: Risk of fire. Do not
add fuel when the product is op-
erating.
WARNING: Risk of explosion — do not spray flam-
mable liquids.
WARNING
WARNING
3. Transport/repair with fuel tank EMPTY or with fuel
shut-off valve OFF.
4. Do not place machine near flammable objects as
the engine is hot.
5. Allow engine to cool for 2 minutes before refueling.
If any fuel is spilled, make sure the area is dry be-
fore testing the spark plug or starting the engine.
(Fireand/orexplosionmayoccurifthisis not done.)
Gasolineenginesonmobileorportableequipment
shall be refuelled:
(a) outdoors;
(b) with the engine on the equipment stopped;
(c) with no source of ignition within 10 feet of
the dispensing point; and
(d) with an allowance made for expansion of
the fuel should the equipment be exposed
to a higher ambient temperature.
Inanoverfillingsituation, additionalprecautionsare
necessaryto ensure that the situation is handled in
a safe manner.
WARNING:High pressure stream
of water that this equipment can
produce can pierce skin and its
underlyingtissues,leading tose-
rious injury and possible ampu-
tation.
WARNING: High pressure spray
can cause paint chips or other
particles to become airborne and fly at high speeds.
WARNING: Be extremely careful
when using a ladder, scaffolding
or any other relatively unstable
location. The cleaning area
should have adequate slopes
and drainage to reduce the pos-
sibility of a fall due to slippery
surfaces.
WARNING: High pressure spray
can cause paint chips or other
particlestobecomeairborne and
fly at high speeds.To avoid per-
sonal injury, eye safety devices
must be worn.
6. Eye safety devices, foot, hand
and other protection must be
worn when using this equipment.
7. High pressure developed by these machines will
cause personal injury or equipment damage. Use
caution when operating. Do not direct discharge
stream at people, or severe injury or death will re-
sult.
8. Never make adjustments on machine while it is in
operation.
WARNING
WARNING
WARNING
WARNING
DANGER
WARNING
WARNING
DANGER

97-718, 96-716, 97-720, 97-719 • REV. 2/04
OPERATOR’S MANUAL
PRESSURE WASHER
4
9. Do not operate with spray gun in the off position for
extensive periods of time as this may cause dam-
age to the pump.
10. The best insurance against an accident is precau-
tion and knowledge of the machine.
11. Manufacturerwill notbeliableforanychanges made
to our standard machines, or any components not
purchased from us.
12. Read engine safety instructions provided.
WARNING: Keep water spray
away from electric wiring or fatal
electric shock may result.
13. Never run pump dry or leave
spray gun closed longer than
5 minutes.
14. Do not allow children to oper-
atethepressurewasheratany
time.
15. Inletwatersupplymustbe cold and clean fresh wa-
ter.
WARNING
WARNING
DANGER

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PRESSURE WASHER OPERATOR’S MANUAL
Pump — Develops high pressure.
Starter Grip— Used for starting the engine manually.
Spray Gun — Controls the application of water and
detergent onto cleaning surface with trigger device.In-
cludes safety latch.
Detergent Injector — Allows you to siphon and mix
detergents.
Wand — Must be connected to the spray gun.
High Pressure Hose — Connect one end to water
pump discharge nipple and the other end to spray gun.
Pump Protector — Cycles fresh cool water through
pump when recirculating water reaches 140°F.
Note:If trigger on spray gun is released for more
than 2 minutes, water will leak from valve. Warm
waterwilldischarge frompump protectoronto floor.
This system prevents internal pump damage.
COMPONENT IDENTIFICATION
Starter Grip
Trigger
Spray Gun
High Pressure
Hose
Pump
Straight
Through
Wand
Pressure
Nozzle
Garden Hose
(not included)
Inlet
Screen
Pump
Protector Unloader
Detergent
Bucket (not
included)

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OPERATOR’S MANUAL
PRESSURE WASHER
6
STEP 1: Attach the handle to the
frame of the pressure washer.
Note:Itmaybenecessaryto move
the handle supports from side to
side in order to align the handle so
itwillslideovertheframesupports.
STEP2: Insertthecarriage boltthrough
the holes from the outside of the unit
and attach a nut from the inside of the
machine.Tighten nuts.
STEP 3: Attach the spray gun/
hose storage handle, and
bracket to handle.Tightennuts.
STEP 4: Attach the high
pressure hose to the spray
gun using teflon tape on
hose threads.
STEP 7: Release the coupler col-
lar and push the nozzle until the
collar clicks. Pull the nozzle to
make sure it is seated properly.
STEP8:Connect thehighpressure
hose to the pump discharge fitting.
Push coupler collar forward until
secure.
STEP 5: Attachnozzleextension to spray
gun/wand. Tighten both by hand. STEP 6: Pullthespring-loadedcol- lar of the wand coupler back to in-
sertyour choiceofpressurenozzle.
STEP 9: Connect garden hose to
the cold water source.
ASSEMBLY INSTRUCTIONS
STEP 10: Connect the garden hose to pump water inlet.
Inspect inlets. CAUTION: Do not run the pump without
water or pump damage will result.
Alignment
Holes
Handle
Frame
Assy.
Carriage
Bolt
Nut
Studs
Nut
Hose/Gun
Storage
Bracket
Safety
Latch
Spray
Gun
High Pressure
Hose
Nozzle
Extension
Spray Gun/
Wand
Wand
Coupler
Pressure
Nozzle
Pressure
Nozzle Wand
Coupler
Wand
Collar
Pump
Discharge
Fitting
High
Pressure
Hose
Cold
Water
Source
Garden
Hose
Pump
Water Inlet
Garden
Hose
Coupler Collar
Bolts

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PRESSURE WASHER OPERATOR’S MANUAL
STEP 1: Checkengine oil level.Oil level should belevel with the bottom of
the oil filler neck.Be sure the machine is level when checking the oil level.
(Refer to the engine's operating manual included with machine.) We rec-
ommend that the oil be changed after the first 5 hours of use, then once
every 50 hours.Note: Improper oil levels will cause low oil sensor to shut
off engine. IMPORTANT! Do not run engine with high or low oil levels
as this will cause engine damage.
STEP 2: Remove shipping cap and
install oil dipstick. Check pump oil
level by using dipstick or observe
oil level in oil window (if equipped).
Use 30 wt. non detergent oil.
STEP 4: Connect garden hose to
the cold water source and turn wa-
ter on completely. Never use hot
water.
STEP 6: Rotatethefuelshut-offvalvetothe"On"posi-
tion.Slidethefuelvalvelevertothe"ON"position. When
theengineis notinuse,leavethefuelvalveinthe"OFF"
position.
STEP 5: Trigger the spray gun
to eliminate trapped air then wait
for a steady flow of water to
emerge from the spray nozzle.
OPERATING INSTRUCTIONS
STEP3:Fill gastankwithunleaded
gasoline.Do not use leaded gaso-
line.
STEP 7: Move the choke lever to the "Choke" position
(on a warm engine, leave the choke lever in the run
position). Move the choke lever to the "Closed" posi-
tion. To restart a warm engine, leave the chokeleverin
the "Open" position.
Oil Dipstick
Dip
Stick
Oil Window
Gas
Tank
Cold
Water
Source
Garden
Hose
Choke
Lever
Fuel
Valve
Choke
Fuel
Valve

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OPERATOR’S MANUAL
PRESSURE WASHER
8
STEP 8: Turn the engine switch to "On" position.
On Briggs engines, move the throttle lever to "Fast"
position, shown on engine as a rabbit.
STEP 9: Pull the starter grip.If the engine fails to start
after 2 pulls, squeeze the trigger gun to release pres-
sure and repeat step. Return starter gently. After the
enginewarms upenoughtorun smoothly, movechoke
to run position and throttle to fast position.
CAUTION: Small engines may kick back. Do not
hold pull starter grip tightly in hand.
OPERATING INSTRUCTIONS (CON'T)
WARNING! Never replace
nozzles without engaging the
safety latch on the spray gun
trigger.
The five color-coded quick connect nozzles provide a wide array of spray
widths from 0° to 45° and are easily accessible when placed in the conve-
nient rubber nozzle holder, which is provided on the front of the machine.
NOTE: For a more gentle rinse, select the white 40° or green 25° nozzle.
To scour the surface,selectthe yellow 15° or red 0° nozzle.Toapplydeter-
gent select the black nozzle.
NOZZLES
On-Off
Switch
Safety
Latch

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PRESSURE WASHER OPERATOR’S MANUAL
WARNING: Some detergents
may be harmful if inhaled or in-
gested,causing severe nausea,
fainting or poisoning.The harm-
ful elements may cause prop-
erty damage or severe injury.
STEP 1: Use detergent designed
specifically for pressure washers.
Householddetergentscoulddam-
age the pump. Prepare detergent
solution as required by the manu-
facturer. Fill a container with pres-
sure washer detergent.Place the
filterendofdetergentsuctiontube
into the detergent container.
STEP 2: Apply safety latch to spray gun trigger. Se-
cureblack detergent nozzle into quick coupler. NOTE:
Detergent cannot be applied using Red,Yellow, Green
orWhite nozzles. STEP 3: With the engine run-
ning, pull trigger to operate
machine. Liquid detergent is
drawn into the machine and
mixed with water.Applydeter-
gent to work area. Do not al-
low detergent to dry on sur-
face.
IMPORTANT: You must flush the detergent injec-
tion system after each use by placing the suction
tube
into a bucket of clean water, then run the pressure
washer in low pressure for 1-2 minutes.
THERMAL PUMP PROTECTION
If you run the engine on your pressure washer for 3-5
minutes without pressing the trigger on the spray gun,
circulating water in the pump can reach high tempera-
tures. When the water reaches this temperature, the
pump protector engages and cools the pump by dis-
charging the warm water onto the ground.This thermal
device prevents internal damage to the pump.
CLEANINGTIPS
Pre-rinse cleaning surfacewith freshwater.Placedetergent
suction tube directly into cleaning solution and apply to sur-
face at low pressure (for best results, limit your work area to
sections approximately 6 feet square and always apply de-
tergent from bottom to top). Allow detergent to remain on
surface 1-3 minutes. Do not allow detergent to dry on sur-
face. If surface appears to be drying, simply wet down sur-
face with fresh water. If needed, use brush to remove stub-
born dirt. Rinse at high pressure from top to bottom in an
even sweeping motion keeping the spray nozzle approxi-
mately1footfromcleaningsurface.Useoverlappingstrokes
as you clean and rinse any surface.For best surface clean-
ing action spray at a slight angle.
Recommendations:
• Beforecleaninganysurface,aninconspicuousarea
should be cleaned to test spray pattern and dis-
tance for maximum cleaning results.
• If painted surfaces are peeling or chipping, use ex-
tremecautionaspressure washermayremove the
loose paint from the surface.
• Keep the spray nozzle a safe distance from the sur-
face you plan to clean. High pressure wash a small
area, then check the surface for damage.If no dam-
age is found, continue to pressure washing.
CAUTION - Never use:
• Bleach, chlorine products and other corrosive
chemicals
• Liquids containing solvents (i.e., paint thinners,
gasoline, oils)
• Tri-sodium phosphate products
• Ammonia products
• Acid-based products
These chemicals will harm the machine and will dam-
age the surface being cleaned.
RINSING
• It will take a few seconds for the detergent to clear.
Applysafety latchtospray gun.Remove blacksoap
nozzlefromthequickcoupler.Selectandinstallthe
desired high pressure nozzle.NOTE: You can also
stopdetergentfromflowingby simply removingde-
tergent siphon tube from bottle.
WARNING
APPLYING DETERGENT AND
GENERAL OPERATING
TECHNIQUES

97-718, 96-716, 97-720, 97-719 • REV. 2/04
OPERATOR’S MANUAL
PRESSURE WASHER
10
SHUTTING DOWN AND CLEAN-UP
STEP 1: Remove detergent suction
tube from container and insert into
one gallon of fresh water. Slide
nozzle forward for low pressure or
to connect black detergent nozzle.
Pulltrigger onspray gun andsiphon
water for one minute.
STEP 2:Turn off the engine. STEP 3: Turn off water
supply.
STEP 5: Disconnect the garden
hose from the water inlet on the
machine.
STEP 6: Disconnect the high
pressure hose from high pres-
sure outlet.
STEP 7: Engage
the spray gun
safety lock.
STEP4:Presstrig-
ger to release wa-
ter pressure.
CAUTION: Always store your pressure washer in a
location where the temperature will not fall below
32°F (0°C).The pump in this machine is susceptible
to permanent damage if frozen. FREEZE DAMAGE
IS NOT COVERED BYWARRANTY.
1. Stop the pressure washer, squeeze spray gun trig-
ger to release pressure.
2. Detachwatersupplyhoseandhighpressurehose.
3. Turn on the machine for a few seconds, until re-
maining water exits.Turn engine off immediately.
4. Drain the gas and oil from the engine.
5. Donotallowhighpressurehose to become kinked.
6. Storethemachine and accessoriesin aroomwhich
does not reach freezing temperatures.
CAUTION:Failure to follow the above directions will
result in damage to your pressure washer.
Whenthepressurewasherisnotbeingoperatedorisbeing
stored for more than one month, follow these instructions:
1. Replenish engine oil to upper level.
2. Drain gasoline from fuel tank, fuel line, fuel valve
and carburetor.
3. Pour about one teaspoon of engine oil through the
spark plug hole, pull the starter grip several times
andreplacetheplug.Thenpullthestartergripslowly
until you feel increased pressure which indicates
the piston is on its compression stroke and leave it
in that position.This closes both the intake and ex-
haust valves to prevent rusting of cylinder.
4. Cover the pressure washer and store in a clean, dry
placethatis wellventilatedawayfromopenflame or
sparks. NOTE: The use of a fuel additive, such as
STA-BIL®, or an equivalent, will minimize the formu-
lation of fuel deposits during shortage. Such addi-
tivesmaybeaddedtothegasolinein the fuel tank of
theengine,ortothegasolineeinastoragecontainer.
After Extended Storage
CAUTION:Prior torestarting,thawoutany
possible ice from pressure washer hoses,
spray gun or wand.
Engine Maintenance
Duringthewintermonths,rareatmoshericconditionsmay
develop which will cause an icing condition in the carbu-
retor. If this develops, the engine may run rough, lose
power and may stall. This temporary condition can be
overcome by deflecting some of the hot air from the en-
gine over the carburetor area. NOTE: Refer to the en-
ginemanufacturer'smanualforserviceandmaintenance
of the engine.
STORAGE
On-Off
Switch
Pump
Water
Inlet
High
Pressure
Outlet
Safety
Latch

97-718, 96-716, 97-720, 97-719 • REV. 2/04 11
PRESSURE WASHER Troubleshooting Guide
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
LOW OPERATING
PRESSURE Insufficient water supply. Closed
faucet. Inlet hose kinked Use larger garden hose; clean inlet water screen. Open faucet.
Clogged inlet hose strainer Check plumbing system for leaks.
Retape leaks with teflon tape.
Faulty or misadjusted unloader
valve Adjust unloader for proper pressure. Install repair kit when needed. Call
technical support.
Worn packing in pump Call technical support.
Machine has been stored in
freezing temperatures Thaw out machine completely, including hose, spray gun and wand.
Slow engine RPM Call technical support.
FLUCTUATING
PRESSURE Worn or dirty pump valves Call technical support.
Nozzle is obstructed Use nozzle wire in accessory kit.
Pump sucking air, inlet hose
leaking Check all pump lines and connections.
PRESSURE LOW
AFTER PERIOD OF
NORMAL USE
Nozzle worn Replace nozzle.
Unloader valve worn Replace unloader valve.
ENGINE WILL NOT
START OR STOPS
WHILE OPERATING
Low oil shutdown Fill engine with oil.
Out of gas Fill fuel tank.
Water in gasoline Drain gas tank; fill with clean fuel.
ENGINE IS
OVERLOADED Nozzle partially blocked Clean nozzle.
Excessive pressure from high
engine RPM Adjust engine throttle to lower RPM.
WATER OR OIL
LEAKING FROM
BOTTOM OF PUMP
A small amount of leaking is
normal If excessive leaking occurs, call technical support.
PRESENCE OF
WATER
IN PUMP OIL
Water sprayed at machine Change oil. Direct spray away from
machine.
High humidity in air Check and change oil twice as often.
Piston packing worn. Oil seal
worn. Call technical support.

97-718, 96-716, 97-720, 97-719 • REV. 2/04
PRESSURE WASHER Troubleshooting Guide
12
TROUBLESHOOTING
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97-718, 96-716, 97-720, 97-719 • REV. 2/04 13
PRESSURE WASHER OPERATOR’S MANUAL
PREVENTATIVE MAINTENANCE
Thispressurewasherwas produced with the best availablematerialsand quality craftsmanship.However,youas
the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative
maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for
maintenance.Regular preventative maintenance will add many hours to the lifeofyourpressure washer.Perform
maintenance more often under severe conditions.
OIL CHANGE RECORD
Check pump oil and engine oil level before first use of your new pressure washer.
Date Oil Changed
Month/Day/Year
Estimated Operating
Hours Since Last
Oil Change Date Oil Changed Month/Day/Year
Estimated Operating
Hours Since Last
Oil Change
MAINTENANCE SCHEDULE
Engine Oil
Inspect Daily
Change First month or 20 hours.
Every 100 hours or every 6 months after first month
Filter Every 50 hours
Air Cleaner/Filter Inspect Every 50 hours
Clean Monthly
Engine Fuel Filter 500 hours or 6 months
Spark Plug Maintenance 300 hours or annually
Clean Fuel Tank(s) Annually
Replace Fuel Lines Annually
Pump Oil Inspect Oil level daily
Change After first 50 hours, then every 500 hours or annually
Replace High Pressure Nozzle Every 6 months
Replace Quick Connects/O-Rings Annually/As needed
Clean Water Screen/Filter Weekly
Replace HP Hose Annually (if there are any signs of wear)

97-718, 96-716, 97-720, 97-719 • REV. 2/04
OPERATOR’S MANUAL
PRESSURE WASHER
14
39
EXPLODED VIEW
46
36
37 38
25
16
31
15
29
27
28
30
32
33
34
35
6
5
4
2
3
9
12
17
14
7
8
54620
19
18
23
1
22
47
9
12
10
2
12
46 45
44
48 25
24
26
24
43
42 41
24 25
21
40
24
13
24
16

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PRESSURE WASHER OPERATOR’S MANUAL
EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY
1 Engine, See Specifications Page 19
2 Pump, See Specifications Page 19
3 Unloader, See Specifications Page 19
4 2-300816 Pump Protector, 3/8” PTP (232336,
232439, 252739, 3-23326, 3-24321,
3-27231, 232437, 242737) 1
2-30082 Pump Protector, 1/2” PTP (253537
303039, 353239, 383539, 3-30324,
4-32324, 4-35324, 303037, 353237,
383537) 1
5 2-10942 Swivel, 1/2”MP x 3/4”GHF 1
2-10943 Swivel, 3/8”MP x 3/4”GHF 1
6 2-2006 Nipple, 3/8” x 3/8” NPT ST Fem1
7 Hose, (Easy Start) (All Models
Except 232336, 252737, 3-23326,
2-23228, 212328) 4”
8 2-1100 Adapter, 1/2” x 1/2” Pipe (232336,
3-23326) 1
9 2-1088 Hose, Barb, 1/4”Barb x 1/8”MP,
90° ( All Models Except 232336,
3-23326, 252737, 2-23228,
212328) 2
2-1046 Plug, 1/2” CS (252737) 1
10 2-3100543 Valve, Easy Start (All Models Except
232336, 3-23326, 2-23228,
212328, 252737) 1
11 2-0013 Elbow, 3/8” Street (All Models
Except 232336, 3-23326, 2-23228,
212328, 252737) 1
12 2-9040 Clamp, Hose, UNI .46 - .54
(823988) 2
13 90-10074 Bolt, 5/16-24” x 1” NF, HH (5HP,
5.5HP, 6.5HP) 4
90-1017 Bolt, 3/8” x 1-1/4” NC, HH (9HP,
11HP, 13HP) 4
14 4-011184 Injector, Detergent ( All Models
Except 232336, 3-23326, 2-23228,
212328) 1
15 10-08020 Label, Instructions, PC Models 1
11-0359 Label, Instructions, DB Models 1
11-0367 Label, Instructions, DC Models 1
11-0358 Label, Instructions, DG Models 1
16 2-1904 Strainer, Plastic, 1/4” Hose
Barb 1
17 Hose, High Pressure, See Specifications Page 19
18 4-011137 Gun, SK2, 3/8” Inlet, Lance w/M22
CPLR 1
19 4-011106 Wand, 18” M22 x 1/4” QC 1
20 Nozzle Size, See Page 19 For Proper Size
4-12803000 Nozzle, 3.0 0° Red 1
4-12803015 Nozzle, 3.0 15°Yellow 1
4-12803025 Nozzle, 3.0 25° Green 1
4-12803040 Nozzle, 3.0 40° White 1
ITEM PART NO. DESCRIPTION QTY
20 4-12803500 Nozzle, 3.5 0° Red 1
4-12803515 Nozzle, 3.5 15°Yellow 1
4-12803525 Nozzle, 3.5 25° Green 1
4-12803540 Nozzle, 3.5 40° White 1
4-12804000 Nozzle, 4.0 0° Red 1
4-12804015 Nozzle, 4.0 15°Yellow 1
4-12804025 Nozzle, 4.0 25° Green 1
4-12804040 Nozzle, 4.0 40° White 1
4-16540 Nozzle, Compl, QCEM-6540,
Brass (All Models) 1
21 95-07102312 Axle 1
22 10-02025A Label, HOT 1
23 90-1009 Bolt, 5/16” x 1-1/2”, NC HH (5HP,
5.5HP, 6.5HP) 4
90-1019 Bolt, 3/8” x 1-3/4”Tap (9HP, 11HP
13HP) 4
24 90-4001 Washer, 5/16” Flat, SAE (5HP,
5.5HP, 6.5HP) 18
90-4002 Washer, 3/8” SAE, Flat(9HP, 11HP
13HP) 10
25 90-2001 Nut, 5/16” ESNA, NC (5HP,
5.5HP, 6.5HP) 4
90-2002 Nut, 3/8” ESNA, NC(9HP, 11HP
13HP) 4
26 90-1020 Bolt, 3/8” x 2” NC, HH 4
27 95-07104924 Retainer Bracket, Handle, Black
(PC Models) 2
95-07104923 Retainer Bracket, Handle, Red
(DB, DC, DG Models) 2
28 90-2000 Nut, 1/4” ESNA, NC 4
29 90-10072 Bolt, 5/16” x 2”, NC, Carriage
Zinc 2
30 2-0103 Grommet, Rubber, Nozzle
Holder, 5
31 90-2001 Nut, 5/16” ESNA, NC 2
90-20012 Nut, 5/16” Flange, Whiz Loc 2
32 95-07104961 Handle, Grab, Chrome
(PC Models) 1
95-07104921 Handle, Grab, Red
(DB, DC, DG Models) 1
33 95-07104966 Plate, Warning, Black
(PC Models) 1
95-07104945 Plate, Warning, Red
(DB, DC, DG Models) 1
34 95-07102382 Hanger, Hose/Wand 1
35 90-100471 Bolt, 1/4”-20 x 1-1/2”, Carriage,
Zinc 4
36 95-07104950 Handle, Lower Grab, Chrome
(PC Models) 1
95-07104920 Handle, Lower Grab, Red
(DB, DC, DG Models) 1
37 2-01041 Pad, Soft Rubber 2
38 90-40125 Washer, 3/8” x 1” Steel 2

97-718, 96-716, 97-720, 97-719 • REV. 2/04
OPERATOR’S MANUAL
PRESSURE WASHER
16
EXPLODEDVIEW PARTS LIST CONT.
ITEM PART NO. DESCRIPTION QTY
39 90-10201 Bolt, 3/8” x 2-1/4” HH, Grd. 5 2
40 90-10072 Bolt, 5/16” x 2” NC, Carriage,
Zinc 4
41 90-4001 Washer, 5/16” Flat 4
42 90-2001 Nut, 5/16” ESNA, NC 4
43 95-07104962 Handle, Bumper, Chrome
(PC Models) 1
95-07104922 Handle, Bumper, Red
(DB, DC, DG Models) 1
44 2-01413 Bushing, 5/8” Snap 2
45 4-0303 Wheel & Tire Assy, 4” Steel Rim
w/Tube 2
46 90-200422 Cap, 5/8” Axle Hub, Black 2
47 10-02029 Label, Cool Engine Before
Filling 1
48 95-07104965 Base, CW Direct, Black
(PC Models) 1
95-07104927 Base, CW Direct, Red
(DB, DC, DG Models) 1

97-718, 96-716, 97-720, 97-719 • REV. 2/04 17
PRESSURE WASHER OPERATOR’S MANUAL
VERTICAL EXPLODED VIEW
3
2
4
8
7
5
6
12
10
15
17
16
13
14
22
19
14
13
20 18
10
11
9
1
7
To Detergent
Supply
24
24 23
27
29
28
25, 26 - On
Reverse Side
of Plate
30

97-718, 96-716, 97-720, 97-719 • REV. 2/04
OPERATOR’S MANUAL
PRESSURE WASHER
18
ITEM PART NO. DESCRIPTION QTY
1 4-011106 Wand, 18" M22 x 1/4”QC 1
2 4-011137 Spray Gun, SK2, 3/8" Inlet, Lance
W/M22 CPLR 1
3 2-2115 Plug, 3/8" MPT x M22,
Screw-Type Coupler 1
4 4-02010025M Hose, 1/4" x 25", Thermo
Plastic, 22mm Ends 1
5 5-0323 Engine, Briggs, 6HP Quantum
Vertical 1
6 11-0335 Label, Warning/Instructions
Rhino CV 1
7 90-20012 Nut, Whiz Loc 5/16" Flange 5
8 95-07102380Handle Assy, C-Series1
9 11-0366 Label, Handle (DB Model) 1
11-0365 Label, Handle (DG Model) 1
11-0367 Label, Handle (DC Model) 1
11-0368 Label, Handle (PC Model) 1
10 90-100471 Bolt, Carriage, Zinc
1/4" - 20 x 1-1/2" 2
11 90-500471 Knob, Plastic, 3-Prong 1-1/8" Dia,
1/4"-20 Blind Insert 2
12 95-07102382Assy, Holder, Wand/Hose
C-Series 1
13 90-200423 Cap, 1/2" Axle Hub, Red 2
14 4-03050 Wheel, 10" x 1.72-5", Pneumatic
White Plastic 2
VERTICAL EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY
15 4-02080000 Tube, 1/4" x 1/2" Clear Vinyl 4 ft.
16 2-1904 Strainer, Plastic, 1/4" Hose
Barb 1
17 2-0141 Bushing, 1/2" Snap 1
18 5-1100 Pump, Faip MTPV2300-2
2.1 @ 2300, 7/8" Hollow Shaft 1
19 95-07102383Base Assy, Consumer Model
Vertical Shaft 1
20 2-300812 Pump Protector, 1/4" 145° 1
21 95-07141119▲Key, 0.185 Sqr x 1.00" 1
22 2-010151 Bumper, 1" w/Bolt 2
23 90-10127 Bolt, Whiz Lock, 5/16" x 2-3/4" 1
24 90-1010 Bolt, 5/16" x 1-3/4" 2
25 10-9999 Clear Lexan 1
26 10-08017 Intended For Outdoor Use,
Label 1
27 90-2001 Nut, 5/16" ESNA 2
28 4-12803015 Nozzle, 3.0, 15° Yellow 1
29 4-16540 Nozzle, QCEM 6540 Brass 1
30 2-0103 Grommet, Rubber 2
▲ Not Shown

97-718, 96-716, 97-720, 97-719 • REV. 2/04 19
PRESSURE WASHER Specifications
SPECIFICATIONS
Machine Pressure Nozzle Pump Unloader Engine Engine
Model GPM (PSI) Size Hose p/n Part # Part # Hp Part #
DB-232336 2.3 2300 3.0 4-0203030C 5-2102 n/a 5 5-0101
DB-232439 2.3 2400 3.0 4-0203050C 5-1863 5-3304 5.5 5-0104
DB-252739 2.5 2700 3.0 4-0203050C 5-1863 5-3304 6.5 5-01041
DB-303039 3.0 3000 3.5 4-0203050C 5-1260 5-3304 9 5-0102
DB-353239 3.5 3200 4.0 4-0204050C 5-1260 5-3304 11 5-0105
DB-212328 2.1 2300 3.0 4-02010025M 5-1100 n/a 6 5-0323
PC2-23228 2.1 2300 3.0 4-02010025M 5-1100 n/a 6 5-0323
PC3-23326 2.3 2300 3.0 4-0203030C 5-2102 n/a 5 5-0101
PC3-24321 2.3 2400 3.0 4-0203050C 5-23027 5-3024 5.5 5-0104
PC3-27321 2.5 2700 3.0 4-0203050C 5-1630 5-3151 6.5 5-01041
PC3-30324 3.0 3000 3.5 4-0203050C 5-1760 5-3029 9 5-0102
PC4-32324 3.5 3200 4.0 4-0204050C 5-1761 5-3029 11 5-0105
PC4-35324 3.8 3500 4.0 4-0204050C 5-1762 5-3029 13 5-010721
DC-232336 2.3 2300 3.0 4-0203030C 5-2102 n/a 5 5-0101
DC-232437 2.3 2400 3.0 4-0203050C 5-1630 5-3151 5.5 5-0104
DC-252737 2.5 2700 3.0 4-0203050C 5-1630 5-3151 6.5 5-01041
DC-303037 3.0 3000 3.5 4-0203050C 5-1960 5-3029 9 5-0102
DC-353237 3.5 3200 4.0 4-0204050C 5-1961 5-3029 11 5-0105
DC-383537 3.8 3500 4.0 4-0204050C 5-1962 5-3029 13 5-010721
DC-212328 2.1 2300 3.0 4-02010025M 5-1100 n/a 6 5-0323
DG-232336 2.3 2300 3.0 4-02093450BC 5-2102 n/a 5 5-0101
DG-232437 2.3 2400 3.0 4-02093450BC 5-1630 5-3151 5.5 5-0104
DG-252737 2.5 2700 3.0 4-02093450BC 5-1630 5-3151 6.5 5-01041
DG-303037 3.0 3000 3.5 4-02093450BC 5-1960 5-3029 9 5-0102
DG-353237 3.5 3200 4.0 4-02073450RC 5-1961 5-3029 11 5-0105
DG-383539 3.8 3500 4.0 4-0204050C 5-1262 5-3304 13 5-010721
DG-383537 3.8 3500 4.0 4-02073450RC 5-1962 5-3029 13 5-010721
DG-212328 2.1 2300 3.0 4-02010025M 5-1100 n/a 6 5-0323