Shark SSG-503027E, SSG-503027G, SSG- User manual

SSG
OPERATOR’S MANUAL
For technical assistance or the SHARK dealer nearest you, call 1-800-771-1881
or visit our website at www.shark-pw.com #97-6134
■SSG-503027E/G ■SSG-503537E/G ■SSG-603537E/G

3
CONTENTS
ModelNumber______________________________
Serial Number ______________________________
Date of Purchase ___________________________
The model and serial numbers will be found on a decal attached to
the pressure washer.You should record both serial number and
date of purchase and keep in a safe place for future reference.
97-6142, 97-6134 • REV. 9/04
Introduction and Important Safety Information 4-5
ComponentIdentification 6
Assembly Instructions 7
Operating Instructions 8-9
Detergents and Clean UpTips 10
Shut Down and Clean-Up 11
Storage 11
Maintenance 12-14
Troubleshooting 15-18
Maintenance and Oil Change Charts 19
ExplodedView, Left Side 20
ExplodedView, Right Side 21
ExplodedView, Parts List 22-24
Steam Pump, ExplodedView and Parts List 25
Control Panel, ExplodedView 26
Control Panel, ExplodedView Parts List 26-27
FloatTank Assembly and Parts List 28
Hose and Spray Gun Assembly and Parts List 29
Pump Specifications 30-31
Burner Specifications 32
Warranty

97-6142, 97-6134 • REV. 9/04
OPERATOR’S MANUAL PRESSURE WASHER
4
INTRODUCTION
Thank you for purchasing our pressure washer.
Allinformationinthismanualisbasedonthelatest prod-
uct information available at the time of printing.
We reserves the right to make changes at any time
without incurring any obligation.
This series was designed for maximum use
of 8 hours per day, 5 days per week.
Owner/User Responsibility:
Theownerand/or user musthavean understanding of
themanufacturer’soperating instructionsandwarnings
before using this pressure washer.Warning informa-
tion should be emphasized and understood.If the op-
erator is not fluent in English, the manufacturer’s in-
structions and warnings shall bereadto and discussed
with the operator in the operator’s native language by
the purchaser/owner, making sure that the operator
comprehends its contents.
Owner and/or user must study and maintain for future
reference the manufacturers’instructions.
This manual should be considered a perma-
nent part of the machine and should remain
with it if machine is resold.
When ordering parts, please specify model
and serial number.
IMPORTANT SAFETY
INFORMATION
WARNING: When using this product basic precau-
tions should always be followed, including the
following: CAUTION:To reduce the risk of
injury, read operating instruc-
tions carefully before using.
1. Read the owner’s manual
thoroughly. Failure to follow
instructions could cause a
malfunction of the machine
and result in death, serious
bodily injury and/or property
damage.
2. Know how to stop the machine and bleed pres-
sures quickly.Be thoroughly familiar with the con-
trols.
3. Stay alert — watch what you are doing.
4. Allinstallations must complywithlocalcodes.Con-
tact your electrician, plumber, utility company or
the selling distributor for specific details.
WARNING:Risk of asphyxiation.
Use this product outdoors only.
5. Avoid installing machines in
small areas or near exhaust
fans. Exhaust contains poi-
sonouscarbonmonoxidegas;
exposure may cause loss of
consciousness and may lead
to death. It also contains
chemicals known in certain
quantities, to cause cancer, birth defects, or other
reproductive harm.
WARNING: Flammable liquids
can create fumes which can ig-
nite, causing property damage
or severe injury.
CAUTION:Risk of fire.Donotadd
fuel when the product is operat-
ing.
6. Allowenginetocool for2min-
utes before refueling. If any
fuel is spilled, make sure the area is dry before
testing the spark plug or starting the engine. (Fire
and/or explosion may occur if this is not done.)
Gasolineengines on mobile or portableequipment
shall be refueled:
(a) outdoors;
(b) with the engine on the equipment stopped;
(c) with no source of ignition within 10 feet of the
dispensingpoint; and
(d) with an allowance made for expansion of the
fuel should the equipment be exposed to a
higher ambient temperature.
Inan overfillingsituation,additionalprecautionsare
necessary to ensure that the situation is handled in a
safe manner.
WARNING: Risk of explosion – do not spray flam-
mable liquids.
7. Do not place machine near flammable objects as
the engine is hot.
WARNING: Risk of injection or
severe injury to persons - Keep
clear of nozzle - Do not touch or
direct discharge stream at per-
sons.This machine is to be used
only by trained operators.
CAUTION: Hot discharge fluid.
Do not touch or direct discharge
stream at persons.
8. High pressure developed by these machines will
cause personal injury or equipment damage.Use
caution when operating. Do not direct discharge
stream at people, or severe injury or death will re-
sult.
WARNING
RISK OF
ASPHYXIATION.
USE THIS PRODUCT
ONLY IN A WELL
VENTILATED AREA.
WARNING
HIGH PRESSURE
STREAM CAN
PIERCE SKIN AND
TISSUES.
RISK OF EXPLOSION:
DO NOT USEWITH
FLAMMABLE
LIQUIDS.
WARNING
WARNING
READ OPERATOR’S
MANUAL
THOROUGHLY
PRIORTO USE.
CAUTION

97-6142, 97-6134 • REV. 9/04 5
PRESSURE WASHER OPERATOR’S MANUAL
WARNING:High pressure spray
can cause paint chips or other
particles to become airborne
and fly at high speeds.
9. Eye safety devices, safety
clothing; hand and foot pro-
tection must be worn when
using this equipment.
10. Never make adjustments on
machine while it is in opera-
tion.
WARNING: Spray gun kicks back. Hold with both
hands.
11. Grip cleaning wand securely with both hands be-
fore starting the cleaner. Failure to do this could
result in injury from a whipping wand.
12. Machines with spray gun should not be operated
with the spray gun in the off position for extensive
periods of time as this may cause damage to the
pump.
13. The best insurance against an accident is precau-
tion and knowledge of the machine.
14. We will not be liable for any changes made to our
standard machines, or any components not pur-
chased from us.WARNING: Keep wand, hose
and water spray away from elec-
trical wiring or fatal electric
shock may result.
15. Read engine safety instruc-
tions provided.
16. Never run pump dry or leave
spray gun closed longer than
2 minutes.
17. Inlet water must be cold and clean fresh water.
18. Use No.1 or No.2 Heating Oil (ASTM D306) only.
NEVER use gasoline in your fuel oil tank. Gaso-
line is more combustible than fuel oil and could
result in a serious explosion. NEVER use crank-
case or waste oil in your burner. Burner malfunc-
tion could result from contamination.
19. Do not confuse gasoline and fuel oil tanks. Keep
proper fuel in proper tank.
20. Protect machine from freezing.
21. Becertainall quickcouplerfittingsaresecuredbe-
fore using pressure washer. Coupler collar must
be pushed into the locked position.
22. Do not allow acids, caustic, or abrasive fluids to
pass through the pump.
23. To reduce the risk of injury, close supervision is
necessary when a product is used near children.
Do not allow children to operate the pressure
washer.This machine must be attended during
operation.
24. Do not operate this product when fatigued or un-
derthe influence of alcohol or drugs.Keep operat-
ing area clear of all persons.
25. Protect discharge hose from vehicle traffic and
sharp objects. Inspect condition of high pressure
hose before using or bodily injury may result.
26. Before disconnecting discharge hose from water
outlet, turn burner off and open spray gun to allow
watertocoolbelow100°F beforestopping the ma-
chine. Then open the spray gun to relieve pres-
sure.Failure to properly cool down or maintain the
heating coil may result in a steam explosion.
27. Do not overreach or stand on unstable support.
Keep good footing and balance at all times.
28. This machine must be attended during operation.
29. CAUTION: Risk of injury. Disconnect battery
ground terminal before servicing.
WARNING
KEEP WATER
SPRAY AWAY FROM
ELECTRICALWIRING.
WARNING
USE PROTECTIVE
EYE WEAR
AND CLOTHING
WHEN OPERATING
THIS EQUIPMENT.

97-6142, 97-6134 • REV. 9/04
OPERATOR’S MANUAL PRESSURE WASHER
6
COMPONENT IDENTIFICATION SMALL
Pump — Delivers a specific gpm to the high pressure
nozzle which develops pressure.
Starter Grip— Used for starting the engine manually.
Spray Gun — Controls the application of water and
detergentontocleaningsurfacewith triggerdevice.In-
cludes safety latch.
Unloader Valve— Safety device which allows pres-
sure to be released when spray gun is closed.
Wand — Must be connected to the spray gun.
High Pressure Hose — Connect one end to water
pumpdischarge nipple and the otherendtospraygun.
AdjustableThermostat — Safety control which pre-
vents temperatures from going above adjustable set-
ting.
Note:If trigger on spray gun is released for more than
2 minutes, water will leak from valve.Warm water will
discharge from pump protector onto floor. This sys-
tem prevents internal pump damage.
Note: if flue adapter is installed, the burner assembly
air adjustment must be adjusted.
Discharge
Nipple
High
Pressure
Hose
Quick
Coupler
Wand
Spray Gun Trigger
Nozzle Quick
Coupler
Burner Fuel
Tank
Water
Supply Hose
(not included)
Flue Adapter
Optional 7-10049
Insulation Gasket
Optional 7-01471
Burner
Switch
Pressure
Nozzles
Hour Meter
Adjustable
Thermostat
Starter Grip
Unloader Valve
Detergent
Valve
Pump

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PRESSURE WASHER OPERATOR’S MANUAL
ASSEMBLY INSTRUCTIONS
STEP 1: Attach the high pressure
hosetothespraygunusing teflon
tape on hose threads.
STEP 3: Release the coupler col-
lar and push the nozzle until the
collar clicks. Pull the nozzle to
make sure it is seated properly.
STEP 5: Connect the high pressure
hose to the pump discharge fitting.
Push coupler collar forward until
secure.
STEP 2: Pullthespring-loadedcol-
lar of the wand coupler back to in-
sert yourchoice ofpressurenozzle.
STEP 6: Connect garden hose to
the cold water source.
STEP 7: Check inlet filters, remove
debris, then connect the garden
hosetopumpwaterinlet.CAUTION:
Do not run the pump without wa-
ter or pump damage will result.
Safety
Latch
Spray
Gun
High Pressure
Hose
Wand
Coupler
Pressure
Nozzle
Pressure
Nozzle Wand
Coupler
Wand
Collar
Discharge
Fitting
High Pressure
Hose Cold
Water
Source
Garden
Hose
Water
Inlet
Garden
Hose
Coupler Collar
Dipstick
STEP 4: Remove shipping cap and
install oil dipstick. Check pump oil
levelbyusing dipstickorobserve oil
levelinoil window(ifequipped). Use
30 wt. non detergent oil.

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OPERATOR’S MANUAL PRESSURE WASHER
8
OPERATING INSTRUCTIONS
STEP 1: Checkengine oil level.Oil level should be level with thebottom of
the oil filler neck.Be sure the machine is level when checking the oil level.
(Refer to the engine's operating manual included with machine.) We rec-
ommend that the oil be changed after the first 5 hours of use, then once
every 50 hours.Note: Improper oil levels will cause low oil sensor to shut
off engine. IMPORTANT! Do not run engine with high or low oil levels
as this will cause engine damage.
STEP 3: Connect garden hose to
the cold water source and turn wa-
ter on completely. Never use hot
water.
STEP 5: Rotatethefuelshut-offvalve to the "On" posi-
tion.Slidethefuelvalve lever tothe"ON"position. When
theengineisnot inuse,leavethefuelvalveinthe"OFF"
position.
STEP 4: Trigger the spray gun
to eliminate trapped air then wait
for a steady flow of water to
emerge from the spray nozzle.
STEP2: Fillgas tankwithunleaded
gasoline.Do not use leaded gaso-
line.
STEP 6: Pull the choke lever out to the "Choke" posi-
tion (on a warm engine, leave the choke lever in the
run position).Push the choke lever to the "Closed" po-
sition.To restart a warm engine, leave the choke lever
in the "Open" position.
Oil Dipstick
Gas
Tank
Cold
Water
Source
Garden
Hose
Choke
Lever
Fuel
Valve

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PRESSURE WASHER OPERATOR’S MANUAL
OPERATING INSTRUCTIONS
STEP 7: Turn the engine switch to "Start" position. STEP 8: Pullthe startergrip.If the engine failsto start
after 2 pulls, squeeze the trigger gun to release pres-
sure and repeat step. Return starter gently. After the
enginewarmsupenough to runsmoothly, movechoke
to run position and throttle to fast position.
CAUTION: Small engines may kick back. Do not
hold pull starter grip tightly in hand.
WARNING! Never replace
nozzles without engaging the
safety latch on the spray gun
trigger.
The four color-coded quick connect
nozzles provide a wide array of spray
widths from 0° to 45° and are easily
accessible when placed in the conve-
nient rubber nozzle holder, which is
provided on the front of the machine.
NOTE: Fora more gentle rinse,select
the white 40° or green 25° nozzle. To
scourthe surface,selecttheyellow15°
or red 0° nozzle. To apply detergent
select the black nozzle.
NOZZLES
On-Off
Switch
Safety
Latch
STEP 9: Turn the burner “ON”.
Turn temperature control dial to
the210°mark.
Burner
Temperature
Control

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OPERATOR’S MANUAL PRESSURE WASHER
10
WARNING:Somedetergentsmay
be harmful if inhaled or in-
gested,causing severenausea,
faintingor poisoning.Theharm-
ful elements may cause prop-
erty damage or severe injury.
STEP 1: Use detergent designed
specifically for pressure washers.
Household detergents could dam-
age the pump. Prepare detergent
solution as required by the manu-
facturer. Fill a container with pres-
surewasherdetergent.Placethefil-
terendof detergentsuctiontubeinto
the detergent container.
STEP 2: Opendetergentmeteringvalve.
STEP 3: Detergent will be drawn into the pump and
coil and discharged under pressure. Never use any-
thing that will damage the pump and coil.
STEP4:Withtheenginerunning,pull
trigger to operate machine. Liquid
detergent is drawn into the machine
andmixedwithwater.Applydetergent
towork area. Do not allow detergent
to dry on surface.
IMPORTANT:You mustflush the detergent fromyour
machineafter eachuse by placing the suctiontube
into a bucket of clean water and then running the
pressure washer for 1-2 minutes.
THERMAL PUMP PROTECTION
If you run the engine on your pressure washer for 3-5
minutes without pressing the trigger on the spray gun,
circulating water in the pump can reach high tempera-
tures. When the water reaches this temperature, the
pump protector engages and cools the pump by dis-
chargingthe warmwateronto the ground.Thisthermal
devicepreventsinternal damage to the pump.
CLEANINGTIPS
Pre-rinse cleaning surface with fresh water. Place de-
tergent suction tube directly into cleaning solution and
apply to surface at low pressure (for best results, limit
yourworkareatosections approximately6 feetsquare
and always apply detergent from bottom to top).Allow
detergent to remain on surface 1-3 minutes. Do not
allowdetergent to dryon surface.If surfaceappears to
be drying, simply wet down surface with fresh water.If
needed, use brush to remove stubborn dirt. Rinse at
high pressure from top to bottom in an even sweeping
motion keeping the spray nozzle approximately 1 foot
fromcleaningsurface.Use overlapping strokes as you
clean and rinse any surface.For best surface cleaning
action spray at a slight angle.
Recommendations:
• Beforecleaninganysurface,aninconspicuousarea
should be cleaned to test spray pattern and dis-
tance for maximum cleaning results.
• Ifpaintedsurfacesare peeling or chipping, use ex-
tremecaution as pressurewashermayremovethe
loose paint from the surface.
• Keepthespraynozzleasafedistancefromthe sur-
face you plan to clean.High pressure wash a small
area,thencheckthesurfacefor damage.Ifnodam-
age is found, continue to pressure washing.
CAUTION - Never use:
• Bleach, chlorine products and other corrosive
chemicals
• Liquids containing solvents (i.e., paint thinners,
gasoline, oils)
• Tri-sodium phosphate products
• Ammonia products
• Acid-based products
These chemicals will harm the machine and will dam-
age the surface being cleaned.
RINSING
• Itwilltakea fewseconds forthedetergenttoclear.
Applysafetylatchtospraygun.Remove blacksoap
nozzle from the quick coupler. Select and install
the desired high pressure nozzle.NOTE: You can
also stop detergent from flowing by simply remov-
ing detergent siphon tube from bottle.
WARNING
APPLYING DETERGENT
AND GENERAL
OPERATINGTECHNIQUES
Detergent
Valve

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PRESSURE WASHER OPERATOR’S MANUAL
SHUTTING DOWN AND CLEAN-UP
STORAGE
CAUTION: Always store your pressure washer in a
location where the temperature will not fall below
32°F (0°C).The pump in this machine is susceptible
to permanent damage if frozen. FREEZE DAMAGE
IS NOT COVERED BY WARRANTY.
1. Stop the pressure washer, squeeze spray gun trig-
ger to release pressure.
2. Detachwatersupply hose and high pressure hose.
3. Turn on the machine for a few seconds, until re-
maining water exits.Turn engine off immediately.
4. Drain the gas and oil from the engine.
5. Donot allow high pressure hose to become kinked.
6. Storethe machineandaccessories inaroom which
does not reach freezing temperatures.
CAUTION:Failure to follow the above directions will
result in damage to your pressure washer.
Whenthepressurewasherisnotbeingoperatedorisbeing
stored for more than one month, follow these instructions:
1. Replenish engine oil to upper level.
2. Drain gasoline from fuel tank, fuel line, fuel valve
and carburetor.
3. Pour about one teaspoon of engine oil through the
spark plug hole, pull the starter grip several times
andreplacetheplug.Thenpullthestartergripslowly
until you feel increased pressure which indicates
the piston is on its compression stroke and leave it
in that position.This closes both the intake and ex-
haust valves to prevent rusting of cylinder.
4. Cover the pressure washer and store in a clean, dry
placethat iswellventilatedawayfromopen flame or
sparks. NOTE: The use of a fuel additive, such as
STA-BIL®, or an equivalent, will minimize the formu-
lation of fuel deposits during shortage. Such addi-
tivesmaybe added to the gasolineinthe fuel tank of
the engine, or to the gasoline in a storage container.
After Extended Storage
CAUTION:Priorto restarting,thaw outany
possible ice from pressure washer hoses,
spray gun or wand.
Engine Maintenance
During the winter months, rare atmospheric conditions
may develop which will cause an icing condition in the
carburetor. If this develops, the engine may run rough,
lose power and may stall.This temporary condition can
be overcome by deflecting some of the hot air from the
engine over the carburetor area. NOTE: Refer to the
engine manufacturer's manual for service and mainte-
nance of the engine.
STEP 1: Removedetergentsuction
tube from container and insert into
one gallon of fresh water.Open de-
tergent metering valve. Pull trigger
on spray gun and siphon water for
one minute.Close detergent valve.
STEP 2:Turn off the engine. STEP 3: Turn off water
supply.
STEP 5: Disconnect the garden
hose from the water inlet on the
machine.
STEP 6: Disconnect the high
pressure hose from high pres-
sure outlet.
STEP 7: Engage
the spray gun
safety lock.
STEP 4: Press trig-
ger to release water
pressure.
On-Off
Switch
Water
Inlet
High
Pressure
Outlet
Safety
Latch

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OPERATOR’S MANUAL PRESSURE WASHER
12
MAINTENANCE
PREVENTATIVE MAINTENANCE
1. Checktoseethatwaterpumpisproperlylubricated.
2. Follow winterizing instructions to prevent freeze
damage to pump and coils.
3. Always neutralize and flush detergent from sys-
tem after use.
4. Ifwateris knownto havehigh mineralcontent, use
awatersoftener in yourwatersystem,orde-scale
as needed.
5. Donotallowacidic,causticorabrasive fluidstobe
pumped through system.
6. Always use high grade quality cleaning products.
7. Never run pump dry for extended periods of time.
8. Use clean fuel: kerosene, No.1 fuel oil, or diesel.
Clean or replace fuel filter every 100 hours of op-
eration. Avoid water contaminated fuel as it will
damage the fuel pump.
9. If machine is operated with smoky or eye burning
exhaust, coils will soot up, not letting water reach
maximumoperatingtemperature.
10. Never allow water to be sprayed on or near engine
or burner assembly or any electrical component.
11. Periodically delime coils as per instructions.
12. Check to see that engine is properly lubricated.
Itisadvisable,periodically,tovisuallyinspectthe burner.
Check air inlet to make sure it is not clogged or blocked.
Wipeoff anyoilspills and keepequipment clean anddry.
Theflowofcombustionandventilatingairto the burner
must not be blocked or obstructed in any manner.
The area around the pressure washer should be kept
clean and free of combustible materials, gasoline and
other flammable vapors and liquids.
MAINTENANCE AND SERVICE
Unloader Valves:
Unloader valves are preset and tested at the factory
beforeshipping.Occasional adjustmentof theunloader
may be necessary to maintain correct pressure.
Winterizing Procedure:
Damage due to freezing is not covered by warranty.
Adhereto thefollowingcold weatherprocedures when-
ever the washer must be stored or operated outdoors
under freezing conditions.
During wintermonths,when temperaturesdropbelow
32°F, protecting your machine against freezing is nec-
essary. Store the machine in a heated room. If this is
not possible then mix a 50/50 solution of anti-freeze
and water in the float tank. Turn the engine on to si-
phon the anti-freeze mixture through the machine. If
compressed air is available, an air fitting can be
screwed into the float tank by removing the float tank
strainer and fitting. Then inject the compressed air.
Water will be blown out of the machine when the trig-
ger on the spray gun is opened.
High Limit HotWaterThermostat:
For safety,eachmachine is equipped with a tempera-
turesensitivehighlimitcontrol switch.In the eventthat
the water should exceed its operating temperature,
the high limit control will turn the burner off until the
water cools then it will automatically reset itself.The
thermostat sensor is located on the discharge side of
the heating coil.The thermostat control dial is located
on the control panel.
Pumps:
Before running the pump check the pump crankcase
for a proper oil level.A proper oil level is indicated by
the red dot in the sightglass or between the high and
low marks on the dipstick.Use only SAE 30 non-de-
tergentoil.Change the initial oil after the first 50 hours
andthen change theoilevery500hours or everythree
months.
Whendrainingoil, clean insideofcrankcaseto remove
all impurities. CAUTION: When operating in damp
places or with high temperature fluctuations oil must
be changed immediately.
Cleaning of Coils:
Inalkalinewaterareas,lime deposits canaccumulate
rapidlyinside the heating coil.Thisgrowthisincreased
by the extreme heat build up in the coil.The best pre-
ventative for liming conditions is to use high quality
cleaning detergents.In areas where alkaline water is
an extreme problem, periodic use of Coil Conditioner
will remove lime and other deposits before coil be-
comes plugged.(See Deliming instructions for use of
CoilConditioner.)
Deliming Coils:
Periodic flushing of coils or optional float tank is rec-
ommended.
Step 1 Fill a container with 4 gallons of water, then
add 1 lb.of deliming powder.Mix thoroughly.
Pour mixture into float tank.
Step 2 Remove wand assembly from spray gun and
put spray gun into float tank.Secure the trig-
ger on the spray gun into the open position.
Step 3 Turn engine on, allowing solution to be
pumped throughcoilsbackintothefloattank.
The solution should be allowed to circulate
2- 4 hours or until the color changes.
Step 4 After circulating solution, flush the entire sys-
tem with fresh water.Clean out float tank and
then reinstall wand assembly to spray gun.

97-6142, 97-6134 • REV. 9/04 13
PRESSURE WASHER OPERATOR’S MANUAL
MAINTENANCE
Removal of Soot from Heating Coil:
In the heating process, fuel residue in the form of soot
deposits may develop between the heating coil pipe,
and block air flow which will affect burner combustion.
When soot has been detected on visual observation,
the soot on the coil must be washed off after following
the coil removal steps (See Coil Removal section).
Rupture Disk:
If pressure from pump or thermal expansion should
exceed safe limits, the rupture disk will burst allowing
highpressure tobe dischargedthroughhose toground.
When disk ruptures it will need to be replaced.
Fuel:
Use clean fuel oil that is not contaminated with water
anddebris.Replace fuel filter and draintank every 100
hours of operation.
Use No.1 or No 2 Heating Oil (ASTM D306) only.
NEVER use gasoline in your burner fuel tank. Gaso-
line is more combustible than fuel oil and could result
ina serious explosion.NEVER usecrankcaseorwaste
oil in your burner. Fuel unit malfunction could result
fromcontamination.
Fuel Control System:
This machine utilizes a fuel solenoid valve located on
the fuel pump to control the flow of fuel to the combus-
tion chamber.The solenoid, which is normally closed,
is activated by a flow switch when water flows through
it.When the operator releases the trigger on the spray
gun, the flow of water through the flow switch stops,
turning off the electrical current to the fuel solenoid.
Thesolenoid then closes,shutting off the supply of fuel
tothecombustionchamber.Controlling the flow of fuel
inthiswaygivesaninstantaneousburn-or-no-burnsitu-
ation,therebyeliminatinghighand lowwater tempera-
tures and the combustion smoke normally associated
with machines incorporating a spray gun. Periodic in-
spection, to insure that the fuel solenoid valve func-
tions properly, is recommended.This can be done by
operating the machine and checking to see that the
burner is not firing when the spray gun is in the OFF
position.
Fuel Pressure Adjustment:
To control water temperature, adjust fuel pressure by
turning the regulating pressure adjusting screw clock-
wiseto increase,counterclockwise to decrease.Donot
exceed 200 psi. NOTE: When changing fuel pump, a
bypassplugmustbeinstalledinreturn portorfuelpump
will not prime.
Burner Nozzle:
Keep the tip free of surfacedeposits bywiping it with a
clean,solventsaturatedcloth, beingcarefulnot to plug
orenlarge thenozzle.Formaximumefficiency, replace
the nozzle each season.
Air Adjustment:
Machines are preset and performance tested at the fac-
tory - elevation100'.A one-time initial correction foryour
location will pay off in economy, performance, and ex-
tended service life.If a smoky or eye-burning exhaust is
being emitted from the stack, two things should be
checked. First, check the fuel to be certain that kero-
sene or No. 1 home heating fuel is being used. Next,
check the air adjustment on the burner.
To adjust, start machine and turn burner ON. Loosen
two locking screws found in the air shutter openings (re-
fer to illustration) and close air shutter until black smoke
appears from burner exhaust vent. Note air band posi-
tion. Next, slowly open the air shutter until white smoke
just starts to appear.Turn air shutter halfway back to the
black smoke position previously noted. Tighten locking
screws.
If the desired position cannot be obtained using only the
air shutter, lock the air shutter in as close a position as
can be obtained, then repeat the above procedure on
the air band setting.
Electrode Setting:Wayne
1/16"
5/16"
Nozzle
5/32" Gap Electrode
Top View Side View
Gap
1/8" 1/8"
3/8"
1/2"
3/16"
Top View Side View
Nozzle
Adapter
2-7/8"
Periodically Check Wiring Connections. If Necessary
To Adjust Electrodes, Use Diagram.
Electrodes
Electrode Setting: Beckett

97-6142, 97-6134 • REV. 9/04
OPERATOR’S MANUAL PRESSURE WASHER
14
Coil Removal:
Removal ofcoilbecause of freezebreakage,or toclean
soot from it can be done quickly and easily.
1. Disconnecthosefrompumpto inlet side of the coil.
2. Carefully disconnect the thermostat sensor mak-
ing sure you do not crimp the capillary tube.
3. Removeburner assemblyfrom combustion cham-
ber.
4. Remove the 3-3/8" bolts from each sideof coil and
tankassembly(these bolts are used to fastentank
to chassis).
5. Remove fittings connected to the 1/2" pipe nipples
from inlet and discharge sides of coil.
6. Remove top tank wrap, bend back insulation tabs
and fold back blanket.
7. Remove bolts that hold down coil to bottom wrap.
8. Remove coil.
9. Replaceorrepairanyinsulation foundto be torn or
broken.
10. Remove insulation retainer plates.
Coil Reinstallation:
Reinstall new or cleaned coil by reversing Steps 9
through 1.
MAINTENANCE

97-6142, 97-6134 • REV. 9/04 15
PRESSURE WASHER Troubleshooting Guide
PROBLEM POSSIBLE CAUSE SOLUTION
LOW OPERATING
PRESSURE Faulty pressure gauge Install new gauge.
Insufficient water supply Use larger supply hose; clean filter at water
inlet.
Old, worn or incorrect spray nozzle Match nozzle number to machine and/or
replace with new nozzle.
Belt slippage Tighten or replace; use correct belt.
Plumbing or hose leak Check plumbing system for leaks. Retape
leaks with teflon tape.
Faulty or misadjusted unloader valve Adjust unloader for proper pressure. Install
repair kit when needed.
Worn packing in pump Install new packing kit.
Fouled or dirty inlet or discharge
valves in pump Clean inlet and discharge valves.
Worn inlet or discharge valves Replace with valve kit.
Obstruction in spray nozzle Remove obstruction.
Leaking pressure control valve Rebuild or replace as needed.
Slow engine RPM Set engine speed at proper specifications.
Pump sucking air Check water supply and possibility of air
seepage.
Valves sticking Check and clean or replace if necessary.
Unloader valve seat faulty Check and replace if necessary.
BURNER WILL NOT
LIGHT Little or no fuel Fill tank with fuel.
Improper fuel or water in fuel Drain fuel tank and fill with proper fuel.
Clogged fuel line Clean or replace.
Plugged fuel filter Replace as needed.
Misadjusted burner air bands Readjust air bands for clean burn.
Little or no fuel pressure from fuel
pump Increase fuel pressure to specification and/or replace fuel pump. Test with pressure gauge.
Faulty burner transformer Test transformer for proper arc between
contacts. Replace as needed.
(continued on next
page) Disconnected or short in electrical
wiring All wire contacts should be clean and tight. No breaks in wire.
TROUBLESHOOTING

97-6142, 97-6134 • REV. 9/04
PRESSURE WASHER Troubleshooting Guide
16
PROBLEM POSSIBLE CAUSE SOLUTION
BURNER WILL NOT
LIGHT
(continued from
previous page)
Flex coupling slipping on fuel pump
shaft or burner motor shaft Replace if needed.
On-Off switch defective Check for electrical current reaching burner
assembly with burner switch on.
Heavy sooting on coil and burner can
cause interruption of air flow and
shorting of electrodes
Clean as required.
Improper electrode setting Check and reset according to diagram in
Operator's Manual.
Fuel not reaching combustion
chamber Check fuel pump for proper flow. Check solenoid flow switch on machines with spray
gun control, for proper on-off fuel flow
control.
Clogged burner nozzle Clean as required.
Thermostat faulty or slow engine
speed Increase engine RPM to increase voltage.
Flow switch malfunction Remove, test for continuity and replace as
needed.
Flow solenoid malfunction Replace if needed.
FLUCTUATING
PRESSURE Valves worn Check and replace if necessary.
Blockage in valve Check and replace if necessary.
Pump sucking air Check water supply and air seepage at joints
in suction line.
Worn piston packing Check and replace if necessary.
MACHINE SMOKES Improper fuel or water in fuel Drain tank and replace contaminated fuel.
Improper air adjustment Readjust air bands on burner assembly.
Low fuel pressure Adjust fuel pump pressure to specifications.
Plugged or dirty burner nozzle Replace nozzle.
Faulty burner nozzle spray pattern Replace nozzle.
Heavy accumulation of soot on coils
and burner assembly Remove coils and burner assembly, clean thoroughly.
Misaligned electrode setting Realign electrodes to specifications.
Obstruction in smoke stack Check for insulation blockage or other foreign
objects.
Low engine RPM Increase RPM.
TROUBLESHOOTING

97-6142, 97-6134 • REV. 9/04 17
PRESSURE WASHER Troubleshooting Guide
PROBLEM POSSIBLE CAUSE SOLUTION
LOW WATER
TEMPERATURE Improper fuel or water in fuel Replace with clean and proper fuel.
Low fuel pressure Increase fuel pressure.
Weak fuel pump Check fuel pump pressure. Replace pump if
needed.
Fuel filter partially clogged Replace as needed.
Soot build-up on coils not allowing
heat transfer Clean coils.
Improper burner nozzle See burner specifications.
WATER
TEMPERATURE
TOO HOT
Incoming water to machine warm or
hot Lower incoming water temperature.
Fuel pump pressure too high See specifications for proper fuel pressure.
Fuel pump defective Replace fuel pump.
Detergent line sucking air Tighten all clamps. Check detergent lines for
holes.
Defective temperature switch Replace.
Incorrect fuel nozzle size See burner specifications for proper fuel
pressure.
Insufficient water supplied Check water G.P.M. to machine.
Restricted water flow Check nozzle for obstruction, proper size.
PUMP NOISY Air in suction line Check water supply and connections on
suction line.
Broken or weak inlet or discharge
valve springs Check and replace if necessary.
Excessive matter in valves Check and clean if necessary.
Worn bearings Check and replace if necessary.
PRESENCE OF
WATER IN OIL Oil seal worn Check and replace if necessary.
High humidity in air Check and change oil twice as often.
WATER DRIPPING
FROM UNDER
PUMP
Piston packing worn Check and replace if necessary.
O-Ring plunger retainer worn Check and replace if necessary.
Cracked piston Check and replace if necessary.
Pump protector Lower water supply pressure. Do not run with
spray gun closed longer than 2 minutes.
TROUBLESHOOTING

97-6142, 97-6134 • REV. 9/04
PRESSURE WASHER Troubleshooting Guide
18
PROBLEM POSSIBLE CAUSE SOLUTION
OIL DRIPPING Oil seal worn Check and replace if necessary.
EXCESSIVE
VIBRATION IN
DELIVERY LINE
Irregular functioning of the valves Check and replace if necessary.
DETERGENT NOT
DRAWING Air leak Tighten all clamps. Check detergent lines for
holes.
Restrictor in float tank is missing Replace restrictor. Check for proper orifice in
restrictor.
Filter screen on detergent suction
hose plugged Clean or replace.
Dried up detergent plugging metering
valve Disassemble and clean thoroughly.
High viscosity of detergent Dilute detergent to specifications.
Hole in detergent line(s) Repair hole.
Low detergent level Add detergent, if needed.
PUMP RUNNING
NORMALLY BUT
PRESSURE LOW ON
INSTALLATION
Pump sucking air Check water supply and possibility of air
seepage.
Valves sticking Check and clean or replace if necessary.
Nozzle incorrectly sized Check and replace if necessary (See serial
plate for proper size).
Unloader valve seat faulty Check and replace if necessary.
Worn piston packing Check and replace if necessary.
BURNER MOTOR
WILL NOT RUN Fuel pump seized Replace fuel pump.
Burner fan loose or misaligned Position correctly, tighten set screw.
Defective control switch Replace switch.
Loose wire Check and replace or tighten wiring.
Defective burner motor Replace motor.
RELIEF VALVE
LEAKS WATER Relief valve defective Replace or repair.
TROUBLESHOOTING

97-6142, 97-6134 • REV. 9/04 19
PRESSURE WASHER OPERATOR’S MANUAL
MAINTENANCE
Date Oil Changed
Month/Day/Year No. of Operating Hours Since Last Oil Change Brand Name and Type of Oil (see above)
Maintenance Operation Every 8 Hrs
or Daily 25 Hrs or Weekly 50 Hrs or Monthly 100 Hrs or Yearly Yearly
Check Oil Pump X
Engine X
Change Oil Pump X
Engine X
Air Cleaner Check Clean
Spark Plug X
Check Valve Clearance X
Fuel Tank Filter X
Water Filter/Clean Check X
Thispressurewasherwasproduced with the best available materials and qualitycraftsmanship.However, youas
the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative
maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for
maintenance.Regular preventativemaintenance willaddmanyhours to thelifeof yourpressure washer.Perform
maintenance more often under severe conditions.
Check pump oil level before first use of your new pressure washer. Change pump oil after first 50 hours and
every 3 months or 500 hours thereafter.Use SAE 30 weight oil, non-detergent.
PREVENTATIVE MAINTENANCE

97-6142, 97-6134 • REV. 9/04
OPERATOR’S MANUAL PRESSURE WASHER
20
53
66
63
62
61
63 25
68, 69
70
60
78
See
Control
Panel Illus.
For Detail
27
67
75
74
76
77
73
72
71
65
82
50
106
105
14
For
Detail See
FloatTank
Illus .
14
22
11
Line To
Pump
50 82 114
56
104
70
25
25
64
113
114
9996
117
112
104
EXPLODED VIEW