Sharp Aquos LC-60LE830E User manual

SERVICE MANUAL
LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)
Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the
safety and performance of the set.
This document has been published to be used for
after sales service only.
The contents are subject to change without notice.
OUTLINE AND DIFFERENCES FROM BASE MODEL
OUTLINE.............................................................i
DIFFERENCES FROM BASE MODEL...............i
SAFETY PRECAUTION
IMPORTANT SERVICE SAFETY PRE-
CAUTION........................................................xiii
PRECAUTIONS A PRENDRE LORS DE
LA REPARATION............................................xiv
PRECAUTIONS FOR USING LEAD-FREE
SOLDER ..........................................................xv
CHAPTER 1. OPERATION MANUAL
[1] Parts Name....................................................1-1
[2] OPERATION MANUAL..................................1-7
CHAPTER 2. SPECIFICATIONS
[1] SPECIFICATIONS .........................................2-1
CHAPTER 3. DIMENSIONS
[1] DIMENSIONS ................................................ 3-1
CHAPTER 4. REMOVING OF MAJOR PARTS
[1] REMOVING OF MAJOR PARTS ...................4-1
[2] The location putting on the heat measure
sheet .............................................................. 4-7
[3] Precautions for assembly............................... 4-9
CHAPTER 5. ADJUSTMENT
[1] ADJUSTMENT PROCEDURE ......................5-1
CHAPTER 6. TROUBLESHOOTING TABLE
[1] TROUBLESHOOTING TABLE ......................6-1
[2] LED flashing specification at the time of the
error...............................................................6-7
CHAPTER 7. MAJOR IC INFORMATIONS
[1] MAJOR IC INFORMATIONS.........................7-1
CHAPTER 8. OVERALL WIRING/SYSTEM BLOCK
DIAGRAM
[1] OVERALL WIRING DIAGRAM (LC-
60LE635E,RU/638E).....................................8-1
[2] OVERALL WIRING DIAGRAM (LC-
60LE636E/S).................................................8-2
[3] SYSTEM BLOCK DIAGRAM (LC-
60LE635E,RU/638E).....................................8-3
[4] SYSTEM BLOCK DIAGRAM (LC-
60LE636E/S).................................................8-4
Parts Guide
TopPage
CONTENTS
No. S82X760LE635B
LCD COLOUR TELEVISION
LC-60LE635E(B)/RU(B)
LC-60LE636E(B)/S(B)
LC-60LE638E(B)
MODELS
In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its orig-
inal condition and only parts identical to those specified should be used.
This model is based on the LC-60LE830E and partially modified.
For the contents not covered in this Service Manual, accordingly, please refer to the LC-60LE830E (S81T252LE830E)
Service Manual.
OUTLINE

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)
i
OUTLINE AND DIFFERENCES FROM BASE MODEL
OUTLINE
This model is based on the LC-60LE830E and partially modified.
For the contents not covered in this Service Manual, accordingly, please refer to the LC-60LE830E (S81T252LE830E) Service Manual.
DIFFERENCES FROM BASE MODEL
Ref
No. Description LC-60LE830E (S81T252LE830E) LC-60LE635E(B)
LC-60LE635RU(B) LC-60LE638E(B) LC-60LE636E(B) LC-60LE636S(B) Inter-
chang
eabil-
ity
Note
PRINTED WIRING BOARD ASSEMBLIES
N MAIN Unit DKEYDF733FM51 DKEYDF733FM55 DKEYDF733FM57 DKEYDF733FM56 D Chanded
N R/C OPC Unit DUNTKF494FM02 - Changed
N ICON Unit DUNTKF770FM51 DUNTKF770FM53 DUNTKF770FM53 DUNTKF770FM53 D Chanded
N TOUCH SENSOR Unit RUNTKA869WJQ
Z- - - - Delete
N 3D IR TRANSMITTER Unit RUNTKA819WJQ
Z- - - - Delete
N POWER Unit RUNTKA799WJN1 RUNTKA932WJQZ ← ←
ddA-25MF008FKTNUD25MF008FKTNUD25MF008FKTNUD-tinUYEKN
LCD Panel Module
N 60" LCD Panel Module Unit R1LK600D3GW4BH R1LK600D3GV0AY D Chanded
← ←
DUNTKF494FM06
D Chanded
NLCD CONTRL Unit ←
RUNTK4909TPYN DUNTKF778FM53 ←DChanded
←←
CABINET AND MECHANICAL PARTS
Please refer to a Parts Guide.
SUPPLIED ACCESSORIES/PACKING PARTS (NOT REPLACEMENT ITEM)
Please refer to a Parts Guide.
SERVICE JIG (USE FOR SERVICING)
Please refer to a Parts Guide.
R9682
Note：In the case of changing the MAIN Unit ( DKEYDF733FM55/56/57)
*Please confirm that following part (R9682) is added in this unit

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)
xiii
LC60LE635E Service Manual
SAFETY PRECAUTION
IMPORTANT SERVICE SAFETY PRECAUTION
WARNING
1. For continued safety, no modification of any circuit should be
attempted.
2. Disconnect AC power before servicing.
BEFORE RETURNING THE RECEIVER (Fire &
Shock Hazard)
Before returning the receiver to the user, perform the following
safety checks:
3. Inspect all lead dress to make certain that leads are not pinched,
and check that hardware is not lodged between the chassis and
other metal parts in the receiver.
4. Inspect all protective devices such as non-metallic control knobs,
insulation materials, cabinet backs, adjustment and compartment
covers or shields, isolation resistor-capacitor networks, mechanical
insulators, etc.
5. To be sure that no shock hazard exists, check for leakage current
in the following manner.
• Plug the AC cord directly into a 220-240 volt AC outlet.
• Using two clip leads, connect a 1.5k ohm, 10 watt resistor paral-
leled by a 0.15?F capacitor in series with all exposed metal cabinet
parts and a known earth ground, such as electrical conduit or elec-
trical ground connected to an earth ground.
• Use an AC voltmeter having with 5000 ohm per volt, or higher, sen-
sitivity or measure the AC voltage drop across the resistor.
• Connect the resistor connection to all exposed metal parts having a
return to the chassis (antenna, metal cabinet, screw heads, knobs
and control shafts, escutcheon, etc.) and measure the AC voltage
drop across the resistor.
All checks must be repeated with the AC cord plug connection
reversed. (If necessary, a nonpolarized adaptor plug must be used
only for the purpose of completing these checks.)
Any reading of 0.75 Vrms (this corresponds to 0.5 mA rms AC.) or
more is excessive and indicates a potential shock hazard which
must be corrected before returning the monitor to the owner.
///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////
SAFETY NOTICE
Many electrical and mechanical parts in LCD color television have
special safety-related characteristics.
These characteristics are often not evident from visual inspection, nor
can protection afforded by them be necessarily increased by using
replacement components rated for higher voltage, wattage, etc.
Replacement parts which have these special safety characteristics are
identified in this manual; electrical components having such features
are identified by " " and shaded areas in the Replacement Parts List
and Schematic Diagrams.
For continued protection, replacement parts must be identical to those
used in the original circuit.
The use of a substitute replacement parts which do not have the same
safety characteristics as the factory recommended replacement parts
shown in this service manual, may create shock, fire or other hazards.
///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////
Service work should be performed only by qualified service technicians who are thoroughly familiar with all safety checks and the
servicing guidelines which follow:
CAUTION: FOR CONTINUED PROTECTION
AGAINST A RISK OF FIRE REPLACE ONLY WITH
SAME TYPE FUSE.
F7001 (250V 5A)
DVM
AC SCALE
1.5k ohm
10W
TO EXPOSED
METAL PARTS CONNECT TO KNOWN EARTH
GROUND
0.15 µ F
TEST PROBE

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)
xiv
PRECAUTIONS A PRENDRE LORS DE LA REPARATION
De nombreuses pièces, électriques et mécaniques, dans les télévi-
seur ACL présentent des caractéristiques spéciales relatives à la sé-
curité, qui ne sont souvent pas évidentes à vue. Le degré de protec-
tion ne peut pas être nécessairement augmentée en utilisant des
pièces de remplacement étalonnées pour haute tension, puissance,
etc.
Les pièces de remplacement qui présentent ces caractéristiques sont
identifiées dans ce manuel; les pièces électriques qui présentent ces
particularités sont identifiées par la marque " " et hachurées dans la
liste des pièces de remplacement et les diagrammes schématiques.
Pour assurer la protection, ces pièces doivent être identiques à celles
utilisées dans le circuit d'origine. L'utilisation de pièces qui n'ont pas
les mêmes caractéristiques que les pièces recommandées par l'usine,
indiquées dans ce manuel, peut provoquer des électrocutions, incen-
dies, radiations X ou autres accidents.
AVERTISSEMENT
1.
2.
3.
4.
5.
•
•
•
•
/////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////
/////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////
Ne peut effectuer la réparation qu' un technicien spécialisé qui s'est parfaitement accoutumé à toute vérification de sécurité et aux
conseils suivants.
N'entreprendre aucune modification de tout circuit. C'est danger-
eux.
Débrancher le récepteur avant toute réparation.
Inspecter tous les faisceaux de câbles pour s'assurer que les fils
ne soient pas pincés ou qu'un outil ne soit pas placé entre le châs-
sis et les autres pièces métalliques du récepteur.
Inspecter tous les dispositifs de protection comme les boutons de
commande non-métalliques, les isolants, le dos du coffret, les cou-
vercles ou blindages de réglage et de compartiment, les réseaux
de résistancecapacité, les isolateurs mécaniques, etc.
S'assurer qu'il n'y ait pas de danger d'électrocution en vérifiant la
fuite de courant, de la facon suivante:
Brancher le cordon d'alimentation directem-ent à une prise de cou-
rant de 220-240V. (Ne pas utiliser de transformateur d'isolation
pour cet essai).
A l'aide de deux fils à pinces, brancher une résistance de 1.5 kΩ
10 watts en parallèle avec un condensateur de 0.15µF en série
avec toutes les pièces métalliques exposées du coffret et une terre
connue comme une conduite électrique ou une prise de terre
branchée à la terre.
Utiliser un voltmètre CA d'une sensibilité d'au moins 5000Ω/V pour
mesurer la chute de tension en travers de la résistance.
Toucher avec la sonde d'essai les pièces métalliques exposées qui
présentent une voie de retour au châssis (antenne, coffret métalli-
que, tête des vis, arbres de commande et des boutons, écusson,
etc.) et mesurer la chute de tension CA en-travers de la résistance.
Toutes les vérifications doivent être refaites après avoir inversé la
fiche du cordon d'alimentation. (Si nécessaire, une prise
d'adpatation non polarisée peut être utilisée dans le but de termin-
er ces vérifications.)
La tension de pointe mesurèe ne doit pas dépasser 0.75V (corre-
spondante au courant CA de pointe de 0.5mA).
Dans le cas contraire, il y a une possibilité de choc électrique qui
doit être supprimée avant de rendre le récepteur au client.
VERIFICATIONS CONTRE L'INCEN-DIE ET LE
CHOC ELECTRIQUE
Avant de rendre le récepteur à l'utilisateur, effectuer les vérifica-
tions suivantes.
DVM
ECHELLE CA
1.5k ohm
10W
0.15
µ F
SONDE D'ESSAI
AUX PIECES
METALLIQUES
EXPOSEES
BRANCHER A UNE
TERRE CONNUE
AVIS POUR LA SECURITE
CAUTION: FOR CONTINUED PROTECTION
AGAINST A RISK OF FIRE REPLACE ONLY WITH
SAME TYPE FUSE.
F7001 (250V 5A)

LC-60LE635E(B),RU(B)/636E(B),S(B)/638E(B)
xv
PRECAUTIONS FOR USING LEAD-FREE SOLDER
Employing lead-free solder
• “PWBs” of this model employs lead-free solder. The LF symbol indicates lead-free solder, and is attached on the PWBs and service manuals. The
alphabetical character following LF shows the type of lead-free solder.
Example:
Using lead-free wire solder
• When fixing the PWB soldered with the lead-free solder, apply lead-free wire solder. Repairing with conventional lead wire solder may cause dam-
age or accident due to cracks.
As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40 ?C, we recommend you to use a dedicated soldering
bit, if you are not familiar with how to obtain lead-free wire solder or soldering bit, contact our service station or service branch in your area.
Soldering
• As the melting point of lead-free solder (Sn-Ag-Cu) is about 220 ?C which is higher than the conventional lead solder by 40 ?C, and as it has poor
solder wettability, you may be apt to keep the soldering bit in contact with the PWB for extended period of time. However, Since the land may be
peeled off or the maximum heat-resistance temperature of parts may be exceeded, remove the bit from the PWB as soon as you confirm the
steady soldering condition.
Lead-free solder contains more tin, and the end of the soldering bit may be easily corroded. Make sure to turn on and off the power of the bit as
required.
If a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder. Clean the bit after every use of it.
When the tip of the soldering bit is blackened during use, file it with steel wool or fine sandpaper.
• Be careful when replacing parts with polarity indication on the PWB silk.
Lead-free wire solder for servicing
Indicates lead-free solder of tin, silver and copper. Indicates lead-free solder of tin, silver and copper.
PARTS CODE PRICE
RANK PART DELIVERY DESCRIPTION
ZHNDAi123250E BL J ?0.3mm 250g (1roll)
ZHNDAi126500E BK J ?0.6mm 500g (1roll)
ZHNDAi12801KE BM J ?1.0mm 1kg (1roll)