Shimano EDISON COMP I-12 User manual

22-Q-0007 … 22-Q-0009, 22-Q-0049 … 22-Q-0056, 22-Q-0097 … 22-Q-0099, 22-Q-0103, 22-Q-0109
MY22H03 - 22_1.0_01.10.2021
EDISON COMP I-12 | EDISON GR I-11 | EDISON SPORT I-10
NOS FS SUV 2.1 | NOS FS SUV 2.2 | NOS SUV 2.1 | NOS SUV 2.2
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP SAFE TO CONSULT AT A LATER DATE
Translation of the original operating instructions for
HERCULES pedelecs with SHIMANO SC-E6100
on-board computer

MY22H03 - 22_1.0_01.10.2021 1
Contents
Contents
1 About these operating instructions
1.1 Manufacturer 10
1.2 Laws, standards and directives 10
1.3 Language 10
1.4 For your information 10
1.4.1 Warnings 10
1.4.2 Markups 10
1.5 Type number and model 11
1.6 Frame number 11
1.7 Identifying the operating instructions 11
1.8 Aim of the operating instructions 12
2 Safety
2.1 Residual risks 13
2.1.1 Risk of fire and explosion 13
2.1.1.1 Rechargeable battery 13
2.1.1.2 Overheated charger 13
2.1.1.3 Hot components 13
2.1.2 Electric shock 14
2.1.2.1 Damage 14
2.1.2.2 Water penetration 14
2.1.2.3 Condensation 14
2.1.3 Risk of a crash 14
2.1.3.1 Incorrect quick release setting 14
2.1.3.2 Incorrect tightening torque 14
2.1.3.3 Incorrect component 14
2.1.4 Risk of amputation 14
2.1.5 Key breaking off 14
2.1.6 Malfunctions due to Bluetooth® 15
2.2 Toxic substances 16
2.2.1 Brake fluid 16
2.2.2 Suspension oil 16
2.2.3 Lubrication oil 16
2.2.4 Defective battery 16
2.3 Requirements for riders 16
2.4 Vulnerable groups 16
2.5 Personal protective equipment 16
2.6 Safety guards 16
2.7 Safety markings and safety instructions 17
2.8 What to do in an emergency 17
2.8.1 Dangerous situation in road traffic 17
2.8.2 Leaked brake fluid 17
2.8.3 Battery vapours emitted 18
2.8.4 Battery fire 18
2.8.5 Oil and lubricant leaks from the rear frame damper 18
2.8.6 Oil and lubricant leaks from the fork 18
3 Description
3.1 Proper use 19
3.1.1 Improper use 20
3.1.2 Permitted total weight (PTW) 21
3.1.3 Environmental requirements 22
3.2 Nameplate 24
3.3 Components 25
3.3.1 Overview 25

MY22H03 - 22_1.0_01.10.2021 2
Contents
3.3.2 Chassis 26
3.3.2.1 Frame 26
3.3.2.2 Steering system 26
3.3.2.3 Steering headset 26
3.3.2.4 Stem 26
3.3.2.5 Handlebars 27
3.3.2.6 Fork 27
3.3.3 Suspension 28
3.3.3.1 Rigid fork 28
3.3.3.2 Suspension fork 28
3.3.3.3 Rear frame damper 32
3.3.3.4 Suntour rear frame damper 35
3.3.3.5 RockShox rear frame damper 36
3.3.4 Wheel 37
3.3.4.1 Tyres 37
3.3.4.2 Rim 37
3.3.4.3 Valve 37
3.3.4.4 Spoke 38
3.3.4.5 Spoke nipples 38
3.3.4.6 Hub 38
3.3.5 Braking system 39
3.3.5.1 Mechanical brake 39
3.3.5.2 Hydraulic brake 39
3.3.5.3 Disc brake 40
3.3.6 Seat post 41
3.3.6.1 Patent seat post 41
3.3.6.2 Suspension seat post 41
3.3.7 Mechanical drive system 42
3.3.7.1 Chain drive layout 42
3.3.7.2 Belt drive layout 42
3.3.8 Electric drive system 43
3.3.8.1 Motor 43
3.3.9 Rechargeable battery 44
3.3.10 Riding light 44
3.3.11 Charger 44
3.3.12 On-board computer 45
3.4 Description of controls and screens 46
3.4.1 Handlebars 46
3.4.2 On-board computer 47
3.4.3 Warnings and errors 49
3.4.3.1 Warnings 49
3.4.3.2 Error messages 49
3.4.4 Gear shift 50
3.4.4.1 Control panel functions on right 50
3.4.5 Hand brake 52
3.4.6 Battery level indicator (battery) 53
3.5 Technical data 54
3.5.1 Pedelec 54
3.5.2 Motor 54
3.5.2.1 SHIMANO EP8 DU-EP800 54
3.5.3 On-board computer 54
3.5.3.1 SHIMANO SC-E6100 54
3.5.3.2 Specifications for wireless systems 54
3.5.4 Emissions 54
3.5.5 Rechargeable battery 54
3.5.5.1 SHIMANO, BT-E8036 54
3.5.6 Charger 54
3.5.6.1 SHIMANO, EC-E6002 54
3.5.7 Tightening torques 55

MY22H03 - 22_1.0_01.10.2021 3
Contents
4 Transporting and storing
4.1 Weight and dimensions for transportation 57
4.2 Designated handles, lifting points 57
4.3 Transportation 58
4.3.1 Using the brake transport securing system 58
4.3.2 Transporting the pedelec 58
4.3.3 Shipping a pedelec 58
4.3.4 Transporting the battery 58
4.3.5 Shipping the battery 58
4.4 Storing 59
4.4.1 Break in operation 59
4.4.1.1 Preparing a break in operation 59
4.4.1.2 Carrying out a break in operation 59
5 Assembly
5.1 Unpacking 60
5.2 Required tools 60
5.3 Commissioning 61
5.3.1 Checking the battery 61
5.3.2 Preparing the wheel 62
5.3.3 Installing the wheel in the SUNTOUR fork 63
5.3.3.1 Screw-on axle (12AH2 and 15AH2) 63
5.3.3.2 20 mm cross axle 64
5.3.3.3 Q-LOC quick release 66
5.3.4 Fitting the pedals 67
5.3.5 Preparing the LIMOTEC seat post 68
5.3.6 Checking the stem and handlebars 69
5.3.6.1 Checking the connections 69
5.3.6.2 Checking stem is firmly in position 69
5.3.6.3 Checking the headset backlash 69
5.4 Pedelec sale 69
6 Operation
6.1 Risks and hazards 70
6.2 Tips for a greater range 72
6.3 System messages 73
6.3.1 On-board computer warnings 73
6.3.2 Error message screen 74
6.3.3 Battery error message 75
6.4 Instruction and customer service 76
6.5 Adjusting the pedelec 76
6.5.1 Preparing 76
6.5.2 Pedelec adjustment procedure 77
6.5.3 Determining the sitting position 78
6.5.4 Adjusting the saddle 80
6.5.4.1 Straightening the saddle 80
6.5.4.2 Adjusting the saddle height 80
6.5.4.3 Setting the saddle height with the remote control 81
6.5.4.4 Adjusting the saddle position 82
6.5.4.5 Adjusting the saddle tilt 82
6.5.4.6 Checking saddle stability 82
6.5.5 Handlebars 83
6.5.5.1 Handlebar width 83
6.5.5.2 Hand position 83
6.5.5.3 Adjusting the handlebars 83
6.5.6 Stem 84
6.5.6.1 Adjusting the handlebar height with quick release 84
6.5.6.2 Setting the quill stem 85

MY22H03 - 22_1.0_01.10.2021 4
Contents
6.5.6.3 Adjusting the Ahead stem 85
6.5.6.4 Adjusting the angle-adjustable stem 86
6.5.7 Ergonomic handles 87
6.5.7.1 Checking handlebar stability 87
6.5.8 Tyres 88
6.5.9 Brake 89
6.5.9.1 Brake handle position 89
6.5.9.2 Brake handle tilt angle 89
6.5.9.3 Determining the grip distance 90
6.5.9.4 Grip distance on a SHIMANO ST-EF41 brake lever 91
6.5.9.5 Grip distance on a SHIMANO ST-EF41 brake lever 92
6.5.9.6 Retracting the brake linings 93
6.5.10 Suspension 94
6.5.11 Fork sag 94
6.5.11.1 ROCKSHOX Paragon Silver coil spring 95
6.5.11.2 Adjusting the RockShox coil spring with an external preload adjuster 97
6.5.11.3 Adjusting the ROCKSHOX fork coil spring with spacer for pre-tensioning 98
6.5.12 Adjust the rear frame damper sag 100
6.5.12.1 Adjusting the Suntour fork steel suspension 101
6.5.12.2 Adjusting the Suntour fork air suspension 102
6.5.13 Fork rebound damping 103
6.5.13.1 Adjusting the Suntour fork rebound damping 104
6.5.13.2 Adjusting the Suntour rear frame damper 105
6.5.13.3 Adjusting the RockShox rear frame damper 106
6.5.13.4 Adjusting the RockShox suspension fork 108
6.5.14 Adjusting the rear frame damper rebound damper 109
6.5.14.1 Adjusting the RockShox rear frame damper 110
6.5.15 Compression adjuster on rear frame damper 111
6.5.15.1 Adjusting the Suntour compression adjuster 112
6.5.15.2 Adjusting the RockShox compression adjuster 113
6.5.15.3 Adjusting the RockShox threshold 114
6.5.16 Lighting 115
6.5.16.1 Adjusting the lights 115
6.6 Adjust on-board computer 117
6.6.1 Opening the settings menu 118
6.6.1.1 Closing the settings menu 118
6.6.2 Setting the language 119
6.6.3 Setting units 119
6.6.4 Adjusting the time 119
6.6.5 Setting the start ratio 120
6.6.6 Setting the automatic gear sequence 120
6.6.7 Adjusting gear shift info 120
6.6.8 Adjusting the backlight 120
6.6.9 Adjusting the Brightness 121
6.6.10 Adjusting the font colour 121
6.6.11 Sets the beep sound 121
6.7 Connect external devices 122
6.7.1 Connect via Bluetooth® LE 122
6.7.2 Connect via ANT 122
6.8 Using E-TUBE PROJECT 122
6.9 Accessories 123
6.9.1 Child seat 123
6.9.2 Trailer 124
6.9.3 Pannier rack 124
6.10 Personal protective equipment and accessories for road safety 125
6.11 Before each ride 125
6.12 Straightening the quickly adjustable stem 126
6.13 Using the pannier rack 126
6.14 Raising the kickstand 127

MY22H03 - 22_1.0_01.10.2021 5
Contents
6.15 Using the saddle 127
6.15.1 Using the leather saddle 127
6.16 Using the pedals 127
6.17 Using the multifunctional handlebars or bar ends 127
6.17.1 Using leather handles 127
6.18 Using the bell 127
6.19 Rechargeable battery 128
6.19.1 Removing the BT-E8036 battery 128
6.19.2 Inserting the BT-E8036 battery 129
6.19.3 Charging the battery 129
6.20 Using pedelec with the electric drive system 130
6.20.1 Switching on the electric drive system 130
6.20.2 Switching off the electric drive system 130
6.21 Using the on-board computer 131
6.21.0.1 Using the riding light 132
6.21.1 Using the push assist system 132
6.21.1.1 Select WALK level of assistance 132
6.21.1.2 Switching on the push assist 132
6.21.1.3 Switching off the push assist 132
6.21.1.4 Exit WALK level of assistance 132
6.21.1.5 Selecting the level of assistance 133
6.21.2 Switching the journey information 133
6.21.2.1 Opening the settings menu 133
6.21.2.2 Closing the settings menu 133
6.21.2.3 Clearing the journey information 134
6.22 Brake 135
6.22.1 Using the brake lever 135
6.23 Suspension and damping 136
6.23.1 Adjusting the Suntour compression adjuster 137
6.23.1.1 Adjusting the RockShox compression adjuster 138
6.24 Gear shift 139
6.24.1 Using the derailleur gears 139
6.25 Gear shift 140
6.25.1 Using the belt gear shift 140
6.26 Parking 142
6.26.1 Screwing in the All Up handlebars 142
7 Cleaning, servicing and maintenance
7.1 Before each ride 148
7.1.1 Checking the guards 148
7.1.2 Checking the frame 148
7.1.3 Checking the fork 148
7.1.4 Checking the rear frame damper 148
7.1.5 Checking the pannier rack 148
7.1.6 Checking the guards 148
7.1.7 Checking wheel concentricity 148
7.1.8 Checking the quick releases 148
7.1.9 Checking the suspension seat post 148
7.1.10 Checking the bell 149
7.1.11 Checking the handles 149
7.1.12 Checking the USB cover 149
7.1.13 Checking the lighting 149
7.1.14 Checking the brake 149
7.2 After each ride 150
7.2.1 Cleaning the lights and reflectors 150
7.2.2 Cleaning the suspension fork 150
7.2.3 Caring for the suspension fork 150
7.2.4 Cleaning the pedals 150
7.2.5 Cleaning the brake 150

MY22H03 - 22_1.0_01.10.2021 6
Contents
7.2.6 Cleaning the suspension seat post 150
7.2.7 Cleaning the rear frame damper 150
7.3 Basic cleaning 151
7.3.1 On-board computer and control panel 151
7.3.2 Rechargeable battery 151
7.3.3 Motor 151
7.3.4 Frame, fork, pannier rack, guards and kickstand 152
7.3.5 Stem 152
7.3.6 Handlebars 152
7.3.7 Handles 152
7.3.7.1 Leather handles 152
7.3.8 Seat post 152
7.3.9 Saddle 152
7.3.9.1 Leather saddle 153
7.3.10 Tyres 153
7.3.11 Spokes and spoke nipples 153
7.3.12 Hub 153
7.3.13 Switching elements 153
7.3.13.1 Shifter 153
7.3.14 Cassette, chain wheels and front derailleur 153
7.3.15 Brake 154
7.3.15.1 Brake lever 154
7.3.16 Brake disc 154
7.3.17 Belt 154
7.3.18 Chain 154
7.3.18.1 Chain with all-round chain guard 154
7.4 Servicing 155
7.4.1 Frame 155
7.4.2 Fork 155
7.4.3 Pannier rack 156
7.4.4 Mudguard 156
7.4.5 Servicing the kickstand 156
7.4.6 Stem 156
7.4.7 Handlebars 156
7.4.8 Handle 156
7.4.8.1 Rubber handles 156
7.4.8.2 Leather handle 156
7.4.9 Seat post 157
7.4.9.1 Suspension seat post 157
7.4.9.2 Carbon seat post 157
7.4.10 Rim 157
7.4.11 Leather saddle 157
7.4.12 Hub 157
7.4.13 Spoke nipples 157
7.4.14 Gear shift 158
7.4.14.1 Rear derailleur articulated shafts and jockey wheels 158
7.4.14.2 Shifter 158
7.4.15 Pedal 158
7.4.16 Caring for the chain 158
7.4.16.1 Caring for the chain and all-round chain guard 159
7.4.17 Caring for the battery 159
7.4.18 Caring for the brake 159
7.4.18.1 Caring for the brake 159
7.4.19 Lubricating the Eightpins seat post tube 159
7.5 Maintenance 160
7.5.1 Wheel 160
7.5.1.1 Checking the tyre pressure 160
7.5.1.2 Checking the tyres 162
7.5.1.3 Checking the rims 163

MY22H03 - 22_1.0_01.10.2021 7
Contents
7.5.1.4 Checking the nipple holes 163
7.5.1.5 Checking the nipple well 163
7.5.1.6 Checking the rim hooks 163
7.5.1.7 Checking the spokes 163
7.5.2 Checking the brake system 164
7.5.2.1 Checking the hand brake 164
7.5.2.2 Checking the hydraulic system 164
7.5.2.3 Checking the Bowden cables 164
7.5.2.4 Checking the disc brake 165
7.5.2.5 Checking the back-pedal brake 166
7.5.2.6 Checking the rim brake 167
7.5.3 Checking the lighting 168
7.5.4 Checking the stem 169
7.5.5 Check the handlebars 169
7.5.6 Checking the saddle 169
7.5.7 Checking the seat post 169
7.5.8 Checking the chain 169
7.5.9 Checking the chain and belt tension 169
7.5.9.1 Checking the derailleur gears 170
7.5.9.2 Checking the hub gear 170
7.5.10 Checking the gear shift 170
7.5.10.1 Electric gear shift 170
7.5.10.2 Mechanical gear shift 170
7.5.10.3 Checking the derailleur gears 170
7.5.11 Adjusting gear shift 171
7.5.11.1 ROHLOFF hub 171
7.5.12 Bowden-cable-operated gear shift, single-cable 171
7.5.13 Bowden-cable-operated gear shift, dual-cable 171
7.5.14 Bowden-cable-operated twist grip, dual-cable 172
7.5.15 Checking kickstand stability 172
8 Maintenance
8.1 Initial inspection 173
8.2 Maintenance 173
8.3 Component-specific maintenance tasks 173
8.4 Carry out initial inspection 176
8.5 Maintenance instructions 177
8.5.1 Servicing the frame 184
8.5.1.1 Servicing the carbon frame 184
8.5.2 Checking the pannier rack 184
8.5.3 Servicing axle with quick release 184
8.5.4 Maintaining the stem 185
8.5.5 Servicing the gear hub 185
8.5.5.1 Adjusting the hub with cone bearing 185
8.5.6 Servicing the steering headset 186
8.5.7 Servicing the fork 186
8.5.7.1 Servicing the carbon suspension fork 187
8.5.7.2 Servicing the suspension fork 187
8.5.8 Servicing seat post 188
8.5.8.1 Servicing the carbon seat post 188
8.5.8.2 by.schulz suspension seat post 189
8.5.8.3 Suntour suspension seat post 189
8.5.8.4 eightpins NGS2 seat post 190
8.5.8.5 eightpins H01 seat post 196
8.5.9 Rear frame damper 200
8.5.9.1 FOX component-specific maintenance 201
9 Troubleshooting, fault clearance and repair
9.1 Troubleshooting and fault clearance 202

MY22H03 - 22_1.0_01.10.2021 8
Contents
9.1.1 The drive system or display do not start up 202
9.1.2 RD protection reset 202
9.1.3 Warning messages and LEDs 202
9.2 Assistance function 203
9.3 Rechargeable battery 204
9.4 Lighting 205
9.4.1 On-board computer error 205
9.5 Miscellaneous 206
9.5.1 Other errors 207
9.5.2 Suntour suspension fork 208
9.5.2.1 Rebound too fast 208
9.5.2.2 Rebounding too slowly 209
9.5.2.3 Suspension too soft on inclines 210
9.5.2.4 Excessively hard damping on bumps 211
9.5.3 RockShox suspension fork 212
9.5.3.1 Rebound too fast 212
9.5.3.2 Rebounding too slowly 213
9.5.3.3 Suspension too soft on inclines 214
9.5.3.4 Excessively hard damping on bumps 215
9.5.4 Rear frame damper 216
9.5.4.1 Rebound too fast 216
9.5.4.2 Rebounding too slowly 217
9.5.4.3 Suspension too soft on inclines 218
9.5.4.4 Excessively hard damping on bumps 219
9.5.5 RockShox rear frame damper 220
9.5.5.1 Rebound too fast 220
9.5.5.2 Rebounding too slowly 221
9.5.5.3 Suspension too soft on inclines 222
9.5.5.4 Excessively hard damping on bumps 223
9.6 Repair 224
9.6.1 Original parts and lubricants 224
9.6.2 Replacing the lighting 224
9.6.3 Setting the front light 224
9.6.4 Checking tyre clearance 224
10 Recycling and disposal
10.1 Removal of waste guidelines 225
11 Documents
11.1 Assembly report 227
11.2 Maintenance log 229
11.2.1 Edison Comp I-12 233
11.2.2 Edison GR I-11 235
11.2.3 Edison Comp I-12 237
11.2.4 Nos FS SUV 2.1 239
11.2.5 Nos FS SUV 2.2 241
11.2.6 Nos SUV 2.1 243
11.2.7 Nos SUV 2.2 245
12 Glossary
12.1 Abbreviations 250
12.2 Simplified terms 250
13 Appendix
I. Translation of the original EC/EU Declaration of Conformity 251
1.1 RED Declaration of Conformity 253
14 Keyword index

MY22H03 - 22_1.0_01.10.2021 9
About these operating instructions
Thank you for your trust!
HERCULES pedelecs are premium quality
bicycles. You have made an excellent choice.
Your specialist dealer will provide you with
guidance and instruction and assemble your
product. Your specialist dealer will also be happy
to assist you in the future, whether you require
maintenance, conversion or repair.
You are receiving these operating instructions
with your new pedelec. Please take time to
become familiar with your new pedelec. Use the
tips and suggestions in the operating instructions.
They will help you to enjoy your pedelec for a long
time to come. We hope you have fun and wish you
well on all of your rides!
Download the operating instructions onto your
phone at the following link, so that you can use
them when you are out riding:
https://www.hercules-bikes.de/de/de/index/
downloads.html.
Copyright
© HERCULES GmbH
Distribution or reproduction of these operating
instructions and utilisation or communication of
their content is prohibited unless expressly
approved. Any infringement will render the
offender liable for compensation. All rights
reserved in the event that a patent, utility model or
industrial design is registered.
Subject to internal changes
The information contained in these operating
instructions are the approved technical
specifications at the time of printing. In addition to
the functions described here, software changes
may be introduced to rectify errors and extend
functions at any time.
Any significant changes are included in a new
published version of the operating instructions. All
changes to the operating instructions are
published on the following website:
https://www.hercules-bikes.de/de/de/index/
downloads.html
Editing
Text and images:
ZEG Zweirad-Einkaufs-Genossenschaft eG
Longericher Strasse 2
50739 Köln, Germany
Translation
RKT Übersetzungs- und Dokumentations-GmbH
Bahnhofstrasse 27
78713 Schramberg, Germany
In case of any questions or problems
regarding these operating instructions,
please contact:
[e-mail]