Shindaiwa DGW200MS/UKV User manual

Original instructions
OWNER’S AND OPERATOR’S MANUAL
DGW 200MS/UK V
Vertical, Water-Cooled 4-Cycle Diesel Engine
DGW200MS/U V
X753-008 62 0
X753803-4202
CAUTION
Do not operate the Generator/Welder, or any other appliance, before you have
read and understood the instructions for use and keep near for ready use.

Introduction
Thank you for purchasing a Shindaiwa Sound Proof Diesel Engine Generator & Welder.
•This Operator’s manual has been created to ensure the safe operation of this
equipment. Therefore, the manufacturer of this equipment strongly recommends
that the user follow the instructions herein, to avoid unnecessary accidents and
repairs.
•Please operate this equipment after thoroughly reviewing and understanding the
contents of this manual.
•Please include this manual, if the equipment is to be on-sold or rented out.
•Please store this manual with the equipment for easy reference.
■
The following con entions will be used throughout the manual to indicate the
degree of caution.
Warning Can cause serious injuries or death.
Caution
Can cause minor injuries or damage to the equipment or
other properties.
<Note> Other types of caution and indications.
■The following explanatory symbols will be used throughout the manual and on
the product itself. Please make sure to understand fully what each symbol
stands for.
Symbol form / shape Symbol description / application
ead and understand instructions
Safety / Alert
Beware of exhaust fumes.
Beware of fire hazard.
Beware of electric shock.
Beware of suffocation from welding fumes.

Symbol form / shape Symbol description / application
Do not use for Indoor wiring.
Do not use in the rain.
Beware of eyes and skin.
Beware of hot surface.
Beware of burn.
Beware of injury.
Always lock the doors and never open during operation
to avoid injury by moving parts.
Guaranteed sound power level
●Some of the items noted in『 Caution 』may also causing serious injuries.
●Please read all items and follow all the safety guidelines.
●This product is for professional use. Please follow international regulations (if any) for
the education /training in relation to the engine driven machine/fuel handling
qualification, first aid, etc.
●The following statement refers to the noise level data contained in the EC Declaration of
conformity contained on the next page of this manual.
“The figures quoted are emission levels and are not necessarily safe working levels. Whilst there is
a correlation between the emission and exposure levels, this cannot be used reliably to determine
whether or not further precautions are required. Factors that influence the actual level of exposure
of work-force include the characteristics of the work place, the other sources of noise, etc. i.e. the
number of machines and other adjacent processes, and the length of time for which an operator is
exposed to the noise. This information, however, will enable the user of the machine to make a
better evaluation of the hazard and risk”.

Declaration of Conformity
The undersigned manufacturer: YAMABIKO CORPORATION
1-7-2 Suehirocho
Ohme, Tokyo 198-8760
JAPAN
declares, under the sole responsibility thereof, that the hereunder specified new unit:
SOUND PROOF DIESEL ENGINE GENERATOR/WELDER
Brand: Shindaiwa
Type: DGW200MS/UKV
Serial Number W01001000174 to W01001999999
complies with:
・the requirements of Directive 2006/42/EC (use of harmonized standard EN IEC 60974-1:2018)
・the requirements of Directive 2014/30/EU (use of harmonized standard EN 60974-10:2014
EN 55012:2007/A1:2009
EN 61000-6-2:2005)
・the requirements of Directive 2009/125/EC (use of other technical standard EN IEC 60974-1:2018, Annex M)
and Regulation (EU) 2019/1784 (as its implementing measure)
・the requirements of Directive 2011/65/EU (use of harmonized standard EN IEC 63000:2018)
・the requirements of Directive 2000/14/EC
Noise measurements have been made in accordance with 2000/14/EC
annex 3 part B(57) with supervision by Notified Body No.0036
(TUV SUD Industrie Service GmbH Westendstrasse 199 80686 Munchen)
The declared noise values are as follows:
Measured sound power level Guaranteed sound power level
87dB LwA 89dB LwA
Tokyo, May. 6th, 2022
YAMABIKO CORPORATION the person in Europe who is authorized to compile the technical file.
Company: Shindaiwa Limited
Address: 6 The Dell, Enterprise Drive, Four Ashes, Wolverhampton WV 10 7DF United Kingdom
Hisashi Kobayashi
General Manager
Quality Assurance Dept.

- 1 -
Table of Contents
1. Safety Precautions....................................................................................... 2
2. Specifications............................................................................................... 8
3. Applications.................................................................................................. 9
4. Parts Names ................................................................................................. 9
5. Equipment .................................................................................................. 12
5-1. Idle Control.......................................................................................... 12
5-2. Monitor Lamp ...................................................................................... 12
5-3. Earth Leakage Circuit Breaker and Grounding ................................... 13
5-4. Emergency Stop Switch ...................................................................... 14
6. Transporting ............................................................................................... 15
7. Pre-Operation Inspection .......................................................................... 16
7-1. Engine Oil Inspection .......................................................................... 16
7-2. Coolant Inspection .............................................................................. 17
7-3. Fuel Inspection.................................................................................... 17
7-4. Inspection for Fuel/Oil/Cooling Water Leakage ................................... 18
7-5. Battery Inspection ............................................................................... 18
8. Operating Procedures ............................................................................... 19
8-1. Starting the Engine.............................................................................. 20
8-2. Stopping the Engine............................................................................ 21
8-3. Emergency Stop.................................................................................. 21
9. Using as a Welder ...................................................................................... 21
9-1. Welding Cable Selection ..................................................................... 21
9-2. Welding Polarity .................................................................................. 22
9-3. Welding Cable Connection.................................................................. 22
9-4. Duty Cycle........................................................................................... 22
9-5. Welding Work...................................................................................... 23
10. Using as a Generator ............................................................................... 24
10-1. Output Types and Ranges................................................................. 24
10-2. Usable Device Capacities ................................................................. 24
10-3. Operation .......................................................................................... 25
11. Simultaneously Welding and Using as AC Power Source.................... 26
12. Inspection/Maintenance .......................................................................... 27
13. Long-Term Storage .................................................................................. 32
14. Troubleshooting ....................................................................................... 33
15. Engine Wiring Diagram............................................................................ 35
16. Generator Wiring Diagram....................................................................... 36

- 2 -
1. Safety Precautions
Warning: Suffocation from Exhaust Fume
•Do not operate the equipment in a poorly-ventilated area such as indoors or within a
tunnel because the engine exhaust fume includes components that are harmful to
humans.
Warning: Suffocation from Welding Fume
•Always be sure to wear a fume-proof mask when welding as the fumes generated
during welding include harmful gases and dust. Also be careful that the wind direction
is not such that it will cause fumes to be inhaled and always operate the equipment in
a well-ventilated area.
Warning: Electric Shock
•Do not operate the equipment with any doors or covers open.
•Do not touch wirings or any electric parts inside the equipment during operation.
•Do not touch the equipment during operation if the equipment or your body is wet.
•Be sure to stop the engine whenever touching Welding output terminals such as
when installing or removing welding cables.
•Do not connect welding cables to any part other than Welding output terminals.
•Do not insert any metallic objects, such as pins or wires, into AC output receptacles.
•Always be sure to turn off all circuit breakers before installing or removing devices
using AC output receptacles.
•Always be sure to repair the fault when the earth leakage circuit breaker operates.
•Always be sure to stop the engine before performing any equipment check or
maintenance.
Warning: Fire
•Always be sure to stop the engine when inspecting fuel or refueling, and absolutely
never perform such tasks near fire or other open flames or sparks. Wait until the
engine has completely cooled before inspecting fuel or refueling.
•Always be sure to wipe away any spilled fuel or oil.
•Absolutely never use the equipment if there is a fuel, oil or cooling water leak, and be
sure to always repair the leak before using.
•Absolutely never inspect or perform maintenance to the equipment near fire or other
open flames or sparks.
•eep any ignitable items (such as fuel, gas and paint) or inflammable items away
from the equipment because the muffler, exhaust fume and other parts attain high
temperatures.
•eep any ignitable items (such as fuel, gas and paint) or inflammable items away
from the work area due to the scattering of weld spatter that occurs during welding.
•Provide at least 1 meter (3 feet) of distance between the equipment and walls and
other obstacles, and operate the equipment on a flat surface.
•Allow the equipment to cool before covering with protective covers and similar items.
•Do not ground wiring of earth leakage circuit breakers of the equipment to piping that
contains through flammable material.

- 3 -
Warning: Injury
•Do not operate the equipment with any doors or covers open. There is a danger of
hair, body parts and other items being caught up in moving parts such as cooling
fans and belts.
•Do not modify the equipment and do not operate with parts removed.
•Always be sure to stop the engine before performing any equipment check or
maintenance.
•The lifting lug is designed to be used only for lifting the equipment. Do not lift the
equipment with any heavy items (such as a trailer, gas canister and additional fuel
tank) added to the equipment.
Warning: Injury to Eyes and Skin
•Use protective gear, such as rubber gloves, when inspecting or replacing the battery
due to the dilute sulfuric acid in the battery fluid. Be sure that fluid does not contact
eyes, or on skin or clothing.
•If battery fluid gets into the eyes, or on the skin or clothing, immediately wash with a
large amount of water, and always be especially sure to seek medical attention if it
gets into the eyes.
Warning: Explosion
•Do not operate the equipment or recharge the battery when the battery fluid level is
below the lower level.
•Do not generate any sparks near the battery and do not allow any fire or other open
flames near the equipment because the battery generates ignitable gas.
Warning: Electromagnetic Interference
•Persons using a heart pacemaker are not allowed near the welder or welding work
area while welding is being performed without the permission of a doctor. The welder
generates a magnetic field while energized that can negatively affect pacemaker
operation.
Caution: Suffocation from Exhaust Fume
•Do not direct the engine exhaust towards passersby, private homes or similar
persons/locations because the engine exhaust fume includes components that are
harmful to humans.
Caution: Electric Shock
•Do not sprinkle water on the equipment and do not use where exposed to rain and
thunder.
•If wearing gloves, be sure to always wear gloves with dry insulation properties. Do
not wear gloves that are damaged or wet.

- 4 -
Caution: Burn
•The engine, muffler and similar parts are extremely hot during operation and
immediately after stopping the equipment. Never touch hot parts.
•Never open the radiator cap during operation or immediately after stopping the
equipment. Hot cooling water and steam will spurt out.
•Always be sure to stop the engine and allow it to cool before inspecting or changing
the engine oil. Opening the oil gauge or oil plug during operation will result in hot oil
spurting out.
•Always be sure to wear leather gloves, apron, shoe covers, arc-proof glasses (face
shield), safety shoes, hard hat and long-sleeve clothing to protect against the
scattering of weld spatter that occurs during welding.
Caution: Injury
•Use this equipment with it situated on a stable level surface so that it is prevented
from moving.
•Do not move the equipment during operation.
•Always be sure to turn off the switches of all devices using the equipment and turn off
the equipment circuit breakers before starting the engine.
•Always be sure to turn off the power switches of all devices using the equipment
when turning on the equipment circuit breakers. Leaving on the power switch of a
device using the equipment when the equipment circuit breakers are turned on could
result in the sudden operation of the corresponding device.
•Do not leave on the power switch of a device using the equipment and do not
connect a device to an AC output receptacle.
•Always be sure to use the lifting lug when lifting the equipment, and lift slowly and
directly straight above.
•Wear a helmet, safety shoes, gloves and similar protective gear when performing
lifting work. Do not stand or get under the equipment while it is suspended.
•Securely fix the equipment with rope or similar item so that it cannot move when
transporting by truck or other vehicle.
Caution: Injury to Eyes and Skin
•Always be sure to wear arc-proof glasses, clothes that completely cover the skin and
other protective gear when welding to protect the eyes and skin from harmful light
rays generated during welding.
Caution: Physical and Secondary Damage
•Do not use the equipment for any improper applications. Improper usage can result
in an accident or malfunction.
•Do not connect the AC power source to indoor wiring.
•If using the equipment as a power source for medical equipment, you must check
with the medical equipment manufacturer, doctor and hospital before using the
equipment.
Caution: Damage to the equipment or other properties
•Do not use anything other than the specified optional device because they may
cause malfunctions.

- 5 -
■Location of Warning Labels
Replace warning labels when they become difficult to see or damaged by affixing
new labels in the specified locations. Order the necessary labels by numbers in
parentheses.
①Suffocation from exhaust fumes (No. X505-011481)
②Electric shock (No. X505-011470)
③Fire (No. X564-000640)
④Injury (No. X564-000630)
⑤Burn (No. X505-006410)
⑥Lifting Eye (No. M707-000240)
⑦Hot Surface (X505-011490)
⑧Positioning Handle (X505-006430)
⑨Keep 1 meter (No. M707-000260)
⑩Earth Symbol (No. M708-000890)