SICK CLV61 DualPort Series User manual

OPERATING INSTRUCTIONS
CLV61x DualPort (PROFINET)
Fixed mount bar code scanner

Described product
CLV61x Dual Port (PROFINET)
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
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Contents
1 About this document........................................................................ 5
1.1 Information on the operating instructions.............................................. 5
1.2 Scope......................................................................................................... 5
1.3 Explanation of symbols............................................................................ 6
1.4 Further information................................................................................... 7
2 Safety information............................................................................ 8
2.1 Intended use............................................................................................. 8
2.2 Improper use............................................................................................. 9
2.3 Cybersecurity............................................................................................ 9
2.4 Limitation of liability................................................................................. 10
2.5 Modifications and conversions................................................................ 10
2.6 Requirements for skilled persons and operating personnel.................. 11
2.7 Operational safety and particular hazards.............................................. 11
2.8 Switching off the device........................................................................... 14
2.9 Protection of the environment................................................................. 14
3 Product description........................................................................... 15
3.1 Product ID.................................................................................................. 15
3.2 Product characteristics............................................................................ 18
4 Transport and storage....................................................................... 27
4.1 Transport................................................................................................... 27
4.2 Unpacking.................................................................................................. 27
4.3 Transport inspection................................................................................. 27
4.4 Storage...................................................................................................... 27
5 Mounting............................................................................................. 29
5.1 Overview of mounting procedure............................................................. 29
5.2 Preparing for mounting............................................................................. 29
5.3 Mounting location..................................................................................... 32
5.4 Mounting device....................................................................................... 35
5.5 Mounting with shock mounts (optional).................................................. 36
6 Electrical installation........................................................................ 39
6.1 Safety......................................................................................................... 39
6.2 Wiring instructions.................................................................................... 44
6.3 Pin assignments for electrical connections............................................ 46
6.4 Wiring interfaces....................................................................................... 47
7 Commissioning.................................................................................. 50
7.1 Overview of the commissioning steps..................................................... 50
7.2 Install and launch the SOPAS ET configuration software...................... 50
7.3 Adjusting the device for operational use................................................. 51
7.4 Initial commissioning................................................................................ 51
CONTENTS
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8 Operation............................................................................................ 53
8.1 Operating and status indicators.............................................................. 53
9 Maintenance...................................................................................... 56
9.1 Maintenance plan..................................................................................... 56
9.2 Cleaning..................................................................................................... 56
10 Troubleshooting................................................................................. 59
10.1 Overview of possible errors and faults.................................................... 59
10.2 Detailed fault analysis.............................................................................. 59
10.3 Repairs...................................................................................................... 60
10.4 Disassembly.............................................................................................. 61
10.5 Returns...................................................................................................... 61
10.6 Device exchange with transmission of the current configuration data. 61
11 Decommissioning............................................................................. 63
11.1 Disposal..................................................................................................... 63
12 Technical data.................................................................................... 64
12.1 Features.................................................................................................... 64
12.2 Performance............................................................................................. 64
12.3 Interfaces.................................................................................................. 65
12.4 Mechanics/Electronics............................................................................. 66
12.5 Ambient data............................................................................................. 67
12.6 Dimensional drawings.............................................................................. 67
12.7 Reading field diagrams (working ranges)................................................ 67
13 Accessories........................................................................................ 72
13.1 Quick release in combination with mounting bracket............................ 72
14 Annex.................................................................................................. 74
14.1 Declarations of conformity and certificates............................................ 74
14.2 UL conformity............................................................................................ 74
14.3 Dimensional drawings electronic formats............................................... 74
14.4 Signal assignment of cables with open cable end at one end.............. 74
14.5 Notes on PROFINET.................................................................................. 77
14.6 Configuration of the device using command strings.............................. 78
14.7 Abbreviations used................................................................................... 79
CONTENTS
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1 About this document
1.1 Information on the operating instructions
These operating instructions provide important information on how to use devices from
SICK AG.
Prerequisites for safe work are:
•Compliance with all safety notes and handling instructions supplied.
•Compliance with local work safety regulations and general safety regulations for
device applications
The operating instructions are intended to be used by qualified personnel and electrical
specialists.
NOTE
Read these operating instructions carefully to familiarize yourself with the device and its
functions before commencing any work.
The operating instructions are an integral part of the product. Store the instructions
in the immediate vicinity of the device so they remain accessible to staff at all times.
Should the device be passed on to a third party, these operating instructions should be
handed over with it.
These operating instructions do not provide information on operating the machine or
system in which the device is integrated. Information on this can be found in the
operating instructions for the machine or system.
1.2 Scope
The documentation concept for the device includes the following publications:
•Safety Notes
•Operating instructions
•Supplementary information on the “CLV61x Dual Port Fixed Mount Bar Code Scan‐
ner (PROFINET)”
Functions of publications:
The Safety Notes provide information about:
•Safe handling of the device
•Online access to the operating instructions and other documentation
The Safety Notes are printed and enclosed with the device at the time of delivery.
Operating instructions
•These operating instructions explain how to incorporate the device into a customer
system as an IO device.
•The operating instructions provide step-by-step instructions for all necessary activi‐
ties.
You can download the operating instructions as a PDF from the product page on the
Internet:
•www.sick.com/CLV61x_Dual_Port
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Supplementary information
•The supplementary information on the “CLV61x Dual Port Fixed Mount Bar Code
Scanner (PROFINET)” (English: Part no. 8017978, German: Part no. 8017977) is
an addition to the operating instructions.
•This supplementary information provides a more detailed description of the proce‐
dures for integrating the device in the PROFINET controller.
You also download the supplementary information from the product page on the Inter‐
net.
The operating instructions and the supplementary information are valid for all available
Dual Port variants of the device. More detailed information on the identification of the
present device type, see "Type code", page 16. Available device variants are listed on
the online product page.
For commissioning, an example is given with a device variant, based on the basic
parameter setting of the device.
1.3 Explanation of symbols
Warnings and important information in this document are labeled with symbols. Sig‐
nal words introduce the instructions and indicate the extent of the hazard. To avoid
accidents, damage, and personal injury, always comply with the instructions and act
carefully.
DANGER
… indicates a situation of imminent danger, which will lead to a fatality or serious
injuries if not prevented.
WARNING
… indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
… indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
… indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
… highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
1 ABOUT THIS DOCUMENT
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1.4 Further information
NOTE
Further documentation for the device can be found on the online product page at:
•www.sick.com/CLV61x_Dual_Port
There, additional information has been provided depending on the product, such as:
•Model-specific online data sheets for device types, containing technical data,
dimensional drawing, and specification diagrams
•Declarations of conformity and certificates of the product family
•Dimensional drawings and 3D CAD dimension models of the device types in
various electronic formats
•GSD file (PROFINET) of the device
•Supplementary information on “CLV61x Dual Port Fixed Mount Bar Code Scanner
(PROFINET)” in English (part no. 8017978) and German (part no. 8017977). This
information supplements the procedures for integrating the device in PROFINET.
•Other publications related to the devices described here
•Publications dealing with accessories
•GSD device definition files for fieldbus gateways
•EPLAN-Makros
Documents on request
Overview of command strings for the device.
Supplementary documents
Information about configuration of the device can be found in the online help function
of the SOPAS ET configuration software.
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2 Safety information
2.1 Intended use
The device is an intelligent, opto-electronic SICK ID sensor and is used for automated,
fixed identification and decoding of bar codes on moving or stationary objects. The data
content of the decoded bar codes is sent by the device via PROFINET to the PROFINET
controller (PLC) for further coordinating processing.
NOTE
The bar codes being read must conform to at least quality level C in accordance with
ISO/IEC 15416.
Applications:
•Package conveyor
•Picking stations
SICK AG assumes no liability for losses or damage arising from the use of the product,
either directly or indirectly. This applies in particular to use of the product that does not
conform to its intended purpose and is not described in this documentation.
2.1.1 Operating restrictions
NOTE
Radio interference may occur when the device is used in residential areas!
■Only use the device in industrial environments (EN 61000-6-4).
2.1.2 Conditions for specified enclosure rating
To ensure compliance with the IP65 enclosure rating of the device during operation,
the following requirements must be met. If these requirements are not met, the device
does not fulfill any specified enclosure rating.
•The heads of the attached cables are screwed firmly to the two contacted M12
female connectors.
•When a M12 female connector of the device at the end of a line is not in use, it
is closed with a tightly fastened protective element, e.g. a protective cap (as in the
delivery state).
•The M12 male connector of the connecting cable of the device is firmly screwed to
the contacted female connector.
•The black cover, which is fitted over the corner on the side, is closed. The cover is
flush against the device.
NOTICE
Risk of damage to the product when the cover is open
When the cover is open, the device does not conform to a specified enclosure rating.
If necessary, only operate the device for a short time with an open cover for the
activities listed in the following: During this time, protect the device against moisture
and dust.
Type-dependent:
•Insert or remove optional memory card.
•Use optional USB interface only temporarily as a service interface.
For further warranty provisions, see the General Terms and Conditions of SICK AG, e.g.
on the delivery note of the device.
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2.1.3 Conditions for devices with heating
When using heated devices, you must also keep in mind the following points:
■Use cables suitable for the ambient conditions. When in doubt, please consult
SICK Service.
■Supply voltage range restricted: 18 V DC ... 30 V DC
■Connection work only in the temperature range: ‒25° C ... +40 °C
■When mounting, make sure that a thermal transition between the device and the
environment is largely reduced. To do this, insert the decoupling material supplied
with the device between the device and the bracket. If necessary, use appropriate
brackets (optional accessories).
■The device must be in a non-operating state (no mounting or connection work).
2.1.4 Using the USB interface
Device variants with USB interface
NOTE
The USB interface of the device is used in industrial environments only as a service
interface for temporary use (e.g. for configuration, troubleshooting). Permanent use in
operational use of the system as a host interface is not intended.
2.2 Improper use
Any use that goes beyond the areas specified below is considered improper use. This
applies to use outside the technical specifications and the specifications for intended
use.
•The device does not constitute a safety component in accordance with the respec‐
tive applicable safety standards for machines.
•The device must not be used in explosion-hazardous or corrosive areas or under
extreme ambient conditions.
•Only the device variants with heating (CLV61x-DxxxF0) may be operated in the
ambient temperature range below 0 °C.
•The device variant with heating must not be used in forklift applications in low
temperature conditions.
•The use of accessories not approved by SICK AG is at your own risk.
WARNING
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
■Product should be used only in accordance with its intended use.
■All information in these operating instructions must be strictly observed.
■Shut down the product immediately in case of damage.
2.3 Cybersecurity
To protect against cybersecurity threats, it is necessary to continuously monitor and
maintain a comprehensive and holistic cybersecurity concept. A suitable concept com‐
prises organizational, technical, procedural, electronic, and physical levels of defense
and provides suitable measures for different types of risks. SICK's products and solu‐
tions must be viewed as a component of this concept.
Information on Cybersecurity can be found at: www.sick.com/psirt .
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2.4 Limitation of liability
Relevant standards and regulations, the latest technological developments, and our
many years of knowledge and experience have all been taken into account when
compiling the data and information contained in these operating instructions. The
manufacturer accepts no liability for damage caused by:
■Non-adherence to the product documentation (e.g., operating instructions)
■Incorrect use
■Use of untrained staff
■Unauthorized conversions or repair
■Technical modifications
■Use of unauthorized spare parts, consumables, and accessories
2.5 Modifications and conversions
NOTICE
Modifications and conversions to the device may result in unforeseeable dangers.
Interrupting or modifying the device or SICK software will invalidate any warranty claims
against SICK AG. This applies in particular to opening the housing, even as part of
mounting and electrical installation.
2.5.1 Exception: temporarily opening the cover on the device
NOTICE
Risk of damage to the product when the cover is open
In open state, the device does not conform to a specified enclosure rating.
If necessary, only operate the device for a short time with an open cover for the
activities listed in the following: During this time, protect the device against moisture
and dust.
Temporarily open the cover for the following activities:
Depending on the device type:
•Insert or remove the optional storage medium (SD card)
•Temporary use of the USB interface as a service interface
For this purpose, open the corresponding black rubber cover fitted at the side over the
corner on the device.
NOTE
The USB interface of the device is used in industrial environments only as a service
interface for temporary use (e.g. for configuration, troubleshooting). Permanent use in
operational use of the system as a host interface is not intended.
For further warranty provisions, see the General Terms and Conditions of SICK AG, e.g.
on the delivery note of the device.
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