SICK InspectorP621 User manual

MMM
I
MMMOPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS
Educational Set Artificial Intelligence

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Subject to change without notice
Described product
Educational Set Artificial Intelligence
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Germany
Legal notes
This work is protected by copyright. The associated rights are reserved
by SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the statutory provisions of copyright law.
Any modification, abridgment or translation of this document is prohibited without the
express written
permission of SICK AG.
The trademarks mentioned in this document are the property of their respective owners.
© SICK AG. All rights reserved
Original document
This document is an original document from SICK AG.

CONTENT
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1 About This Document................................................................................ 5
1.1 Limitation of liability........................................................................................ 5
1.2 Purpose of this document............................................................................... 5
1.3 Target groups .................................................................................................. 5
1.4 Further information ......................................................................................... 5
1.5 Other relevant technical documentation/information .................................. 6
1.6 Document conventions ................................................................................... 6
2 Important Safety Instructions .................................................................. 7
2.1 Intended use ................................................................................................... 7
2.2 General safety notes ....................................................................................... 7
2.3 Requirement for persons ................................................................................ 7
2.4 Sources of danger ........................................................................................... 8
2.5 System warranty.............................................................................................. 8
2.6 RoHS Directive ................................................................................................ 8
2.7 Safety conventions.......................................................................................... 9
2.8 Warning symbols on the system components ............................................... 9
2.9 Mandatory symbols ......................................................................................... 9
2.10 Safety notes ..................................................................................................10
3 System Description .................................................................................11
4 Installation ................................................................................................13
4.0.1 Assembly .......................................................................................13
4.0.2 Connection ....................................................................................13
4.0.3 For connection problems..............................................................13
5 Taking Images..........................................................................................15
5.1 Sensor connection ........................................................................................15
5.1.1 Description of the user interface .................................................16
5.2 Taking images ...............................................................................................17
5.2.1 Exposure time ...............................................................................17
6 Technical Data .........................................................................................19
6.1 Educational Set Artificial Intelligence ..........................................................19
6.2 InspectorP621...............................................................................................19
6.2.1 Mechanics and electronics ..........................................................21
6.2.2 Performance .................................................................................21
6.2.3 Interfaces ......................................................................................21
6.2.4 Ambient data.................................................................................22
7 Disposal.....................................................................................................23
Content

CONTENT
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ABOUT THIS DOCUMENT 1
1AboutThisDocument
1.1 Limitation of liability
1.2 Purpose of this document
This document describes the Educational Set Artificial Intelligence.
1.3 Target groups
This document is intended for persons who install and operate the Educational Set Artificial
Intelligence. The minimum age of the persons must not be less than 12 years.
1.4 Further information
Special local conditions
The local laws, regulations, technical rules and internal company operating instructions at
the usage site must be observed.
Storage of documents
This document and other relevant technical documentation/information:
●Must be kept available for reference.
●Must be handed over to new system operators/new specialist personnel.
Note
This document about the Educational Set Artificial Intelligence:
●Contains information that is required during the life cycle of the system.
●Must be available to all those who work with the system.
●Should be read carefully, and the contents fully understood before working with the
system.
Note
Applicable standards and regulations, the latest state of technological development, and
the many years of knowledge and experience of the manufacturer have all been taken
into account when assembling the data and information contained in this document.
We would therefore like to point out that the manufacturer accepts no liability in particu-
lar in the following cases:
●Failure to observe this document.
●Non-compliance with notes and regulations.
●Unauthorized mounting and installation.
●Unauthorized technical and other modifications.
●Use of spare parts, wear and tear parts, and accessories not authorized by the manu-
facturer.
●Unauthorized changes, adjustments, and/or manipulations of software.
●Failure to perform and document regular maintenance work.
The actual scope of delivery may differ from the features and illustrations shown here
where special variants are involved, if optional extras have been ordered, or as a result of
the latest technical changes.

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1ABOUT THIS DOCUMENT
1.5 Other relevant technical documentation/information
●Operating instructions for the following system components can be downloaded from
www.sick.com using the SICK Document ID:
1.6 Document conventions
Tools needed
▸Action to be taken
Completion of an action
All measurement units used in this document are metric.
Subject to change without notice.
Figures may differ from the actual design.
SICK Document ID Component Manufacturer
8024438 InspectorP621 SICK
Reference to another document

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IMPORTANT SAFETY INSTRUCTIONS 2
2 Important Safety Instructions
2.1 Intended use
With the InspectorP621 mounted, black and white images are taken of objects located in
the object recording area.
The sensor can be used for AI (artificial intelligence) applications. With the help of neural
networks, the objects are identified and categorized into predefined classes.
Intended use also includes observance of this system description, in particular the safety
notes as well as the repair and maintenance requirements.
2.2 General safety notes
▸Please read this document through carefully and observe all the safety notes and infor-
mation before working on the Educational Set Artificial Intelligence.
▸Only qualified persons from the relevant departments are permitted to work on the Edu-
cational Set Artificial Intelligence.
▸Follow operating processes.
▸Follow local regulations.
▸Follow all local regulations relating to working with electrical components.
▸Only authorized persons are permitted to access the Educational Set Artificial Intelli-
gence.
System damage/transport damage
Damage to the individual components can lead to malfunctions of the system as a whole.
▸Do not ignore any damage caused to system components during transport.
▸In case of damage, contact SICK Service.
2.3 Requirement for persons
Persons installing and operating the system must not be younger than 12 years of age.
Having the installation and operation of the system supervised by an educational specialist
is recommended.

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2IMPORTANT SAFETY INSTRUCTIONS
2.4 Sources of danger
Class 1 laser radiation
Injuries to the eyes and skin.
Electrical voltage
Touching live devices, which may still be energized, can lead to death, burns or electrical
shock.
Suspended loads
Serious injuries from falling objects
Hot product surfaces
Skin burns
2.5 System warranty
No warranty claims will be accepted if:
▸The safety notes and measures in this document are not observed.
▸Parts or components of the Educational Set Artificial Intelligence have been installed,
mounted or modified without authorization.
▸The Educational Set Artificial Intelligence has been altered or modified.
▸The software has been modified, customized, and/or tampered with without authoriza-
tion.
2.6 RoHS Directive
This product has been designed for specific applications in large industrial plants according
to
Article 2 (4) e, RoHS 2011/65/EU, and must therefore only be used in such plants.
The product is neither suitable nor approved for use outside of these plants. SICK therefore
cannot provide any warranty or accept any liability whatsoever for such use.

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IMPORTANT SAFETY INSTRUCTIONS 2
2.7 Safety conventions
The warnings used in this manual have the following meanings:
2.8 Warning symbols on the system components
Warning symbols must not be removed or covered. If warning symbols (labels) are missing,
these must be affixed. Damaged labels must be replaced.
2.9 Mandatory symbols
Mandatory symbols indicate a measure required to protect personal health and / or avoid
the risk of personal injury.
Mandatory symbols on the system must not be removed or covered. If mandatory symbols
(labels) are missing, these must be affixed. Damaged symbols must be replaced.
DANGER
Indicates a hazardous situation which, if not avoided, results in death or serious
injury.
WARNING
Indicates a hazardous situation which, if not avoided, could result in death or serious
injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in moderate or
minor injury.
NOTE
Indicates a situation which, if not avoided, may result in property damage.
Symbol Meaning
Hazardous point warning
Hazardous electrical voltage warning
Warning of laser class 1 radiation
Symbol Meaning
Read document
Use laser safety goggles
Disconnect before maintenance or repairs

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2IMPORTANT SAFETY INSTRUCTIONS
2.10 Safety notes
CAUTION
Class 1 laser radiation
The accessible radiation does not pose a danger when viewed directly for up to
100 seconds. It may pose hazards to the eyes and skin in the event of incorrect use.
▸Do not open the housing
▸Do not look directly into the beam.
▸Keep mirrors and reflective objects away from the beam path.
DANGER
Electrical voltage.
Severe injury or death.
▸Electrical work may only be performed on the system by qualified specialist personnel.
▸Interrupt the voltage supply.
▸Increased attention
DANGER
Heavy objects
Injuries to limbs
▸Pay close attention when lifting loads.
▸Lift heavy objects with at least two people.
▸Comply with lifting instructions to prevent injuries and accidents.
▸Position on a non-slip surface.
CAUTION
Risk of injury from hot product surfaces.
▸Before performing work directly on the product (e.g. cleaning, disassembly), switch off
the device and allow it to cool down.
NOTE
Do not install in locations exposed to direct sunlight or other weather conditions.

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SYSTEM DESCRIPTION 3
3 System Description
System for quality control of objects.
Using the InspectorP621 programmable camera and the cloud-based dStudio software, a
neural network can be created in 4 steps with the Educational Set Artificial Intelligence.
In this neural network, the quality control result is categorized into previously defined
classes.
The InspectorP621 is a programmable vision sensor for high-resolution images.
Fig. 1: SIA Smart Case
Legend
1InspectorP621
2Object recording area
3Ethernet cable connection
4Voltage supply
5Ethernet connection (female connector, M12, 4-pin, D-coded)
6Power/Serial/CAN/I/O connection (male connector, M12, 17-pin, A-
coded)
Buttons and cubes (not shown in the figure).
Additional information on the InspectorP621 can be found in the corresponding
SICK operating instructions.

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3SYSTEM DESCRIPTION

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INSTALLATION 4
4 Installation
NOTE
Do not install in locations exposed to direct sunlight or other weather conditions.
4.0.1 Assembly
▸Place Educational Set Artificial Intelligence on a level and non-slip surface.
▸Open Educational Set Artificial Intelligence and check for completeness.
– Power connector
– Ethernet cable
▸Check for damage.
If damage occurs, do not use the system and contact SICK.
The Educational Set Artificial Intelligence is assembled.
4.0.2 Connection
▸Attach the power plug and connect it to a voltage source (socket).
▸Connect Ethernet cable to a laptop/computer (Windows 10 operating system recom-
mended).
▸Call up the “Network connections” option dialog,
(e.g. by pressing the Windows key + R; enter ncpa cpl and confirm).
▸Right-click on “Realtek USB GbE Family Controller” Ethernet adapter and select Proper-
ties.
▸Double-click on Internet Protocol Version 4 (TCP/IPv4).
▸Assign the IP address 192.168.111 and the subnet mask 255.255.0.0 to the adapter
and confirm.
As soon as the user interface of the sensor appears, the connection has been success-
fully established.
Fig. 2: Establishing a connection
4.0.3 For connection problems
The prerequisite is that Windows 10 is installed.
If necessary, the "Realtek USB GbE Family Controller" driver must be updated.
▸Install the supplied Dell Ethernet adapter.
Fig. 3: Dell Ethernet adapter

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4INSTALLATION
▸Connect Ethernet cable from the Educational Set Artificial Intelligence to the Dell Ether-
net adapter and then connect it to a USB port on the laptop/computer.
▸In the device manager (Win+R devmgmt.msc), search for the “Realtek USB GbE Family
Controller” driver.
Fig. 4: Windows10 - device manager
▸Right click on the driver in the network adapter list and select “Properties."
▸The Properties window appears.
▸Click on the "Driver" tab.
▸Click on “Update driver."
The driver is updated.

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TAKING IMAGES 5
5 Taking Images
5.1 Sensor connection
▸Search for sensor connection via IP address 192.168.0.1 in the browser field.
After successful connection, the user interface of the sensor opens.
"IMAGE ACQUISITON"
Fig. 5: User interface

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5TAKING IMAGES
5.1.1 Description of the user interface
Fig. 6: User interface
Legend
1Toggle (switch) for side panel
2Reset to default settings
3Record image
4Setting for exposure time in μs
5Download last image
6File name settings
7Link to: dstudio.cloud.sick.com
8Settings
9Logging: protocol
10 Testing: classification page
11 Image acquisition page

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TAKING IMAGES 5
5.2 Taking images
The tab contains the settings and buttons needed for recording images.
▸Place any object in the object recording area and position it under the sensor.
▸Clicking on the camera icon (or pressing the space bar on the laptop/computer
keyboard) will take a test image.
Fig. 7: Test image
5.2.1 Exposure time
The exposure time determines how long light hits the camera sensor.
The exposure time controller regulates the amount of light that hits the image sensor.
Fig. 8: Exposure time controller
●Short exposure time - dark image
●Long exposure time - bright image

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5TAKING IMAGES

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TECHNICAL DATA 6
6TechnicalData
6.1 Educational Set Artificial Intelligence
6.2 InspectorP621
Type Value
Dimensions 37 x 37 x 22 cm
Weight 4.7 kg
Supply voltage 220 V
Enclosure rating IP68, IP69K
Operating temperature -40 °C ... +80 °C
Storage temperature -40 °C ... +80 °C
Housing material Stainless steel
Type Value
Task assignment Quality inspection
Position determination
Measurement, 2D, reading codes1
Technology 2D, snapshot, image analysis
Product category Programmable, parameterizable
Preinstalled SensorApp Quality Inspection, based on the SICK Nova SensorApp frame-
work, which allows for functional extensions via tool plug-ins
and user-defined adjustments
Toolkit HALCON
Sensor CMOS matrix sensor, grayscale values
Focus Auto focus teach-in
Work tape Depending on type
Integrated illumination
unit
4 LEDs (2 left, 2 right)
Light color combination, type-dependent, identifier
●Visible blue light (λ= 470 nm ± 15 nm)
●Visible red light (λ= 617 nm ± 15 nm)
●Invisible infrared light (λ= 850 nm ± 25 nm)
Feedback LED 1 LED: visible green light (λ= 525 nm ± 15 nm)
Laser alignment aid 2 LEDs, can be switched off: visible red light (λ= 630 ...
680 nm)
Light source Illumination LEDs: visible red light (λ= 617 ± 15 nm), visible
blue light (λ=470±15nm)
Feedback spot: visible green light (λ=525±15nm)
Laser alignment aid: visible red light (λ= 630 ... 680 nm)
LED class Risk group 1 (IEC 62471:2006-07, EN 62471:2008-09)
Laser class 1, complies with 21 CFR 1040.10 except for the tolerance
specified in "Laser Notice No. 50” from June 24, 2007 (IEC
60825-1:2014)
Spectral range Approx. 400 nm ... 900 nm
Lens Integrated

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6TECHNICAL DATA
1 Not yet available in preinstalled Quality Inspection SensorApp