SICK S3000 Expert User manual



Close safety gaps with 64 elds: Checkmate!


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Subject to change without notice
Safety laser scanners



S3000 Expert constitutes the conse-
quential extension of the successful
S3000 product family. Without refraining
from the usual reliability of the S3000,
many more protecting tasks can be ac-
complished. Prospectively by activating
the new triple mode three elds can be
activated at the same time – one protec-
tive eld and two warning elds. There-
fore stationary and mobile applications
can be implemented efciently. Nearly
unlimited performance will be provided
when using 64 elds, which can be used
as dual or triple mode. While being ide-
ally expandable with other safety laser
scanners and safety controllers form
SICK, S3000 Expert comes with extend-
ed interoperability with other devices. All
around safety of autonomous guided ve-
hicles (AGV) can be realized and adapted
safety elds depending on the speed can
be activated. Integrated CMS functional-
ity combines protection of human beings
and contour measurement. In the area of
logistics and manufacturing the system
will allow trend-setting solutions.

• Protective eld range of 4 m, 5.5 m
or 7 m
• 21 triple or 32 dual eld sets (up to
64 elds)
• 32 static or dynamic monitoring
cases
• Speed ranges congurable of scanner
system solutions with Flexi Soft
• Congurable measurement data up
to 49 m warning eld range
• Measurement data and landmark
recognition
• Speed monitoring can be used for
odometry
• Device conguration memory stored
in the system plug

• Powerful – vehicle protection with 64
elds in one device offers ideal ex-
ibility for any route
• Just to be on the safe side, highest
exibility with 32 monitoring cases
• Variable protective elds for change
in vehicle speed
• Integration of safety laser scanners
and control systems provides com-
plete vehicle protection – all from one
source
• High level availability realized by shut-
off prevention
• Personnel protection and navigation
in one device
• Full interoperability between safety
laser scanner and safety control-
ler provides safety without reduced
productivity
• Less downtime due to fast diag-
nostics and easy commissioning of
replaced devices



Ordering information. . . . . . . . . . . . . . .5
Applications . . . . . . . . . . . . . . . . . . . . . .6
Dimensional drawing . . . . . . . . . . . . . .7
Connection diagrams . . . . . . . . . . . . . .8
Accessories . . . . . . . . . . . . . . . . . . . . . .9
✓
✓
✓
IEC 61508
Compliant

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
Subject to change without notice
Safety laser scanners



You can nd more detailed data in the operating instructions. Download at  www.mysick.com
General data
 1, (21 CFR 1040.10 and 1040.11, IEC 60825-1)
 IP 65 (EN 60529)
 II (EN 50178)

Type Type 3 (IEC/EN 61496-3)
Safety integrity level SIL2 (IEC 61508), SILCL2 (EN 62061)
Category Category 3 (EN ISO 13849)
Performance level PL d (EN ISO 13849)
PFHd (mean probability of a
dangerous failure per hour)
8.0 x 10-8 (EN ISO 13849)
TM (Mission Time) 20 years (EN ISO 13849)
 –10 °C ... +50 °C
 Pulsed laser diode
 905 nm
 RAL 1021 (yellow)
 Aluminum diecast
 Polycarbonat
 Outside with scratch-resistant coating
 With ESD protected conguration memory
 155 mm x 185 mm x 160 mm
 3.3 kg
Functional data
 190°
 4 m, 5.5 m, 7 m (depending on type)
 1.8 % ... > 1,000 %, reectors
 60 ms, 120 ms 1)
 30 mm, 40 mm, 50 mm, 70 mm, 150 mm, selectable
 0.5°, 0.25°, depending on range and resolution
 100 mm
 49 m (20 m at 20 % reectivity)
 49 m
 2 ... 16, congurable via CDS
 2 s ... 60 s, congurable
1) Depending on basic response time and multiple sampling.

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Subject to change without notice
Safety laser scanners


Electrical data
 Plug-in connection housing with screw, screw-type terminals
24 V DC (16.8 V DC ... 28.8 V DC)
 0.8 A (24 V DC), 2.3 A 1)

EDM 1
Restart/Reset 1
Static switching signals 4
Static switching signals (with EFI) 5 2)
Dynamic encoder signals
(incremental encoder)
2 3)

Safety outputs (OSSD) 2 (500 mA)
Diagnostic output 3 x 100 mA 4)
 RS-232
Transmission rate 9.6 kBaud, 19.2 kBaud, 38.4 kBaud
 RS-422 (≤ 500 kBaud)

Transmission rate ≤ 500 kBaud
Cable length 50 m
Connection conductor cross-section 0.34 mm²
1) Including maximum output load.
2) Only in conjunction with a Flexi Soft safety controller or with EFI gateways.
3) Two of the static switching signals can be used either as dynamic or as static switching signals.
4) Freely programmable, e.g., warning eld, reset required.

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
Subject to change without notice
Safety laser scanners



Delivery S3000 systems:
• Sensor head with I/O module mounted
• Operating instructions and CDS (Conguration & Diagnostic Software) on CD-ROM
• Adhesive label “Important information”
The system plug has to be ordered separately!
   
Sensor head with I/O module
4 m S30A-4011GB 1052107
5.5 m S30A-6011GB 1052108
7 m S30A-7011GB 1052109
Sensor head
4 m Sensor head short range 2034999
5.5 m Sensor head medium range 2022972
7 m Sensor head long range 2026747
I/O module – I/O module Expert 2057645

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T 
Subject to change without notice
Safety laser scanners



Triple mode and 64 elds
Two eld set modes can be selected with S3000 Expert. With
triple mode a second warning eld is available. Thereby pedes-
trians passing by an automated guided vehicle could be warned
with an acoustic sound and additionally by a visual signal when
being further approached by the vehicle. The dual-eld mode
with only one warning eld can be also selected.
Different steering angles and payload conditions of automated
guided vehicles can be easily realized with 64 elds. A 5th
input is available additionally via Flexi Soft or EFI gateway to
activate 32 monitoring cases.
32 monitoring cases and expanded functionality with Flexi Soft
For each speed the right protective eld. Dynamic eld switch-
ing: Speeds which are required to activate protective and
warning elds are provided via incremental encoders. Up to 32
monitoring cases or speeds can be congured.
A perfect all around safeguarding of automated guided vehicles
can be created, when S3000 Expert is combined with a Flexi
Soft safety controller. Speed signals of incremental encoders
are routed to all safety laser scanners.

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
Subject to change without notice
Safety laser scanners



147 M8x9
Area to be kept
clear during
installation of
the scanner
M13.5
23
77.5
92.5
155
65.227.8
93
160
Axis of rotation of motor
136.8
55
211 185
78.553.2
63
120
M6x8
Connector range
approx. 270
211
185
155
Reference
points for mounting
31.7
63
Beam diameter Sender = 15
Beam diameter Receiver = 44
35
31.7
All dimensions in mm

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Subject to change without notice
Safety laser scanners



You can nd more connection diagrams at  www.mysick.com
Switching of safety elds with static and dynamic inputs
90° 0° – +
90° 0° – +
1/f
1/f
HTL
HTL
S3000
Expert
S3000
Remote
Flexi Soft XTIO
Flexi Soft
CPU1
24 V DC
0 V DC
PE
1
6
11
13
17
19
15
22
20
8
4
2
5
10
12
16
18
14
23
21
7
9
3
1
5
6
7
14
15
4
3
2
A2 I7 Q1 Q2 Q3 X2 Q4 I8
A1 I1 I3 I4 I5 X1 I6 I2
A1 A B
A2 A B
EFI1
EFI2
k1
1)
k1
k1
K1 K2 H1
k2
FE FE
S1
k2
k2
z
y
y
x
x
z
A1 A2 B1 B2
• Combine and link safety solutions with Flexi Soft: Extended
safety with S3000 Expert safety laser scanners, Flexi Soft
safety controller and incremental encoders.
• S3000 Expert with incremental encoders (x2) for safe eld
switching based on dynamic input signals (speed)
• Switching of safety elds with static and dynamic inputs of
two scanners connected with Flexi Soft safety controller via
EFI (Enhanced Functional Interface)
• Speed signals are routed from scanner 1 to scanner 2 via
EFI and Flexi Soft

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
Subject to change without notice
Safety laser scanners



Mounting systems
     
Mounting brackets
For mounting at
the rear on wall or
machine
No adjustment
facility – Mounting kit 1 2015623
Longitudinal and
cross-wise adjust-
ment possible
Only in conjunction
with mounting kit 1 Mounting kit 2 2015624
Mounting at the
rear or below
on wall, oor or
machine
Longitudinal and
cross-wise adjust-
ment possible
Only in conjunction
with mounting kit 1
and 2
Mounting kit 3 2015625
Mounting bracket,
rugged design, with
protective cover
Floor mounting Height adjustment
possible – Mounting bracket 7087514
System plugs


 



  
Upward
For use with
incremental
encoders
Without cable – – SX0A-A0000D 2023310
Pre-assembled 13
5 m SX0A-B1305D 2027176
10 m SX0A-B1310D 2027177
Not for use
with incremen-
tal encoders
Without cable – – SX0A-A0000B 2023797
Pre-assembled 17
5 m SX0A-B1705B 2027174
10 m SX0A-B1710B 2027175
20 m SX0A-B1720B 2027816
Connecting cables
   
By the meter
17 Connection cable 6025730
13 Connection cable 6025729
4
Connection cable 6030921
Connection cable 6030756
– EFI connection cable 6029448

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T 
Subject to change without notice
Safety laser scanners
 

SDL connection cables
 

   
For the connection
of safety bus mod-
ules to S3000
Straight Interconnectron
plug M23 x 12 12
2.5 m 2029337
5 m 2029338
10 m 2029339
15 m 2029340
Cable glands
 



 
For EFI connections M12 3 mm ... 6.5 mm
– 5308757
For quick and easy shield
connection 5314772
For system plug S3000 M20
10 mm ... 14 mm For quick and easy shield
connection 5314774
7 mm ... 12 mm – 5308762
10 mm ... 14 mm – 5318531
Conguration connection cables
    
For connecting the con-
guration connection to
the PC
M8 x 4, SUB-D 9-pin
2 m DSL-8D04G02M025KM1 6021195
10 m DSL-8D04G10M025KM1 2027649
Power supply units
  

 
100 V AC ... 240 V AC 24 V DC
2.1 A Power supply 7028789
3.9 A Power supply 7028790

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
Subject to change without notice
Safety laser scanners
 

Con guration software
  
CDS (Con guration & Diagnostic Software) CDS 2032314
Cleaning agent
  
Plastic cleaner and care product, anti-static Plastic cleaner 5600006
Other
   
Front screen replacement kit With replacement seal and screws Front screen
replacement kit 2027180
Cloth for cleaning the front screen – Optical cleaning cloth 4003353

8013972/2011-08-10 ∙ SW (2011-08) ∙ WB USmod int37
SICK AG | Waldkirch | Germany | www.sick.com
Leading technologies
With a staff of more than 5,000 and
over 50 subsidiaries and representa-
tions worldwide, SICK is one of the
leading and most successful manufac-
turers of sensor technology. The power
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have made SICK the global market
leader. No matter what the project and
industry may be, talking with an expert
from SICK will provide you with an ideal
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Unique product range
• Non-contact detecting, counting,
classifying, positioning and measur-
ing of any type of object or media
• Accident and operator protection
with sensors, safety software and
services
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code and RFID readers
• Laser measurement technology for
detecting the volume, position and
contour of people and objects
• Complete system solutions for analy-
sis and ow measurement of gases
and liquids
Comprehensive services
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and North America for the develop-
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subsidiaries in the following
countries:
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
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
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















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
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