SICK ELS35 User manual

Operating instructions
8028999:
OPERATING INSTRUCTIONS en
1 About this document
1.1 Information on the operating instructions
Read these operating instructions carefully before starting any work in order to
familiarize yourself with the product and its functions.
The operating instructions are an integral part of the product and should remain
accessible to the personnel at all times. When handing this product over to a third
party, include these operating instructions.
These operating instructions do not provide information on the handling and safe
operation of the machine or system in which the product is integrated. Information
on this can be found in the operating instructions for the machine or system.
1.2 Scope
This document applies to the following products:
•ELS35/ELM35
1.3 Target group
This document is intended for persons who commission, install, operate and
maintain the product.
1.4 Further information
You can find the product page with further information via the SICK Product ID:
pid.sick.com/{P/N}/{S/N}
(see Product identification via the SICK product ID).
The following information is available depending on the product:
•This document in all available language versions
•Data sheets
•Other publications
•CAD files and dimensional drawings
•Certificates (e.g., declaration of conformity)
•Software
•Accessories
1.5 Related applicable documents
Related applicable documents from SICK
Document Title Part num‐
ber
Source
Technical
information
Technical Information for
BiSS-C
8028999 www.sick.com/8028999
1.6 Symbols and document conventions
Warnings and other notes
DANGER
Indicates a situation presenting imminent danger, which will lead to death or
serious injuries if not prevented.
WARNING
Indicates a situation presenting possible danger, which may lead to death or
serious injuries if not prevented.
CAUTION
Indicates a situation presenting possible danger, which may lead to moderate
or minor injuries if not prevented.
NOTICE
Indicates a situation presenting possible danger, which may lead to property
damage if not prevented.
NOTE
Highlights useful tips and recommendations as well as information for effi‐
cient and trouble-free operation.
Instructions to action
bThe arrow denotes instructions to action.
1. The sequence of instructions is numbered.
2. Follow the order in which the numbered instructions are given.
✓The tick denotes the results of an action.
2 Safety information
2.1 Basic safety notes
Please observe the safety notes and the warnings listed here and in other sec‐
tions of this product documentation to reduce the possibility of risks to health and
avoid dangerous situations.
CAUTION
Failure to observe the relevant work safety regulations may lead to physical
injury or cause damage to the system.
Mounting and electrical installation
DANGER
Death or severe injury due to electrical voltage and/or an unexpected startup
of the machine
bMake sure that the machine is (and remains) disconnected from the
voltage supply during mounting and electrical installation.
bMake sure that the dangerous state of the machine is and remains
switched off.
Integrating the product
DANGER
The product can not offer the expected protection if it is integrated incorrectly.
bPlan the integration of the product in accordance with the machine
requirements (project planning).
bImplement the integration of the product in accordance with the project
planning.
Repairs and modifications
DANGER
Improper work on the product
A modified product may not offer the expected protection if it is integrated
incorrectly.
bApart from the procedures described in this document, do not repair,
open, manipulate or otherwise modify the product.
The motor feedback system housing is to be connected to the customer’s flange
arrangement with fixing screws so that it cannot rotate. The more precise the
centering of the motor feedback system, the less the angle and shaft offset
during mounting.
From an EMC perspective, it is essential to connect the housing or encoder to
ground. In the case of the ELS35-0/ELM35-0, the direct contact with the motor
flange ensures that the encoder housing is at the same potential as the motor
housing.
WARNING
To ensure fault-free operation, the motor shielding must be connected prop‐
erly.
2.2 Qualification of personnel
Any work on the product may only be carried out by personnel qualified and
authorized to do so.
Qualified personnel are able to perform tasks assigned to them and can inde‐
pendently recognize and avoid any potential hazards. This requires, for example:
•technical training
•experience
•knowledge of the applicable regulations and standards
3 Product description
3.1 Product description
Encoders of type ELS35/ELM35 are motor feedback systems that are designed
for the dynamic and precise operation of servo-control circuits due to their equip‐
ment.
The overall system, which consists of a motor feedback system, evaluation sys‐
tem, servo controller, and motor forms a control circuit. Actual values for commu‐
tation, rotational speed, direction of rotation, and position are derived from the
encoder signals. The sensor signals are transmitted to the evaluation system via a
BiSS-C interface.
WARNING
The ELS35/ELM35 motor feedback system is not a safety component.
4 Mounting
4.1 Mounting instruction
WARNING
The product must be mounted in an ESD protected area.
8029004/2023/11/07/en ELS35/ELM35 | SICK 1
8029004/2023/11/07
www.sick.com
ELS35/ELM35
SICK AG
E
rwin-Sick-Straße 1
DE-79183 Waldkirch

WARNING
Please observe the following safety instructions for the lateral fixing screws 2
and central fixing screw 1 used during mounting:
Minimum strength class 8.8
The screw-in depth must be at least 5 thread turns; select screw lengths
appropriate for the installation conditions.
The tightening torque applies if a thread is already present in the end
plate of the motor. If no thread is present, the additional roll moment,
which depends on the material of the motor end plate and on the hole
diameter for the fixing screw 2, must be taken into account.
4.2 Mounting procedure
1 Block the customer's drive shaft.
2Carefully slide the encoder 4 onto the motor shaft. Ensure that the encoder
housing is seated neatly in the centering part of the motor and the shaft is
straight when installing the encoder in the motor shaft.
3Turn the encoder 4 until the holes in the housing are positioned over the
mounting holes of the motor.
4 Fasten the encoder housing to the motor end plate by alternately tightening
the two M3x25 screws 2. Tightening torque: 1.2Nm ±10%.
5Pre-mount and tighten the screw 1. Tightening torque: 1.2Nm ±10%.
4
2
2
3
1
1Shaft fixing screw (M3, hex key: width across flats 2.5 mm), included
with the encoder
2M3x25 fixing screw (not included with delivery)
3BiSS-C male connector with stranded cables (not included with deliv‐
ery)
4Encoder
5 Electrical installation
WARNING
Observe the following points during electrical installation of the ELS35/
ELM35 motor feedback system:
•To connect the sensors, refer to the corresponding mounting instruc‐
tions for the external drive system or for the higher-order control system.
•Never establish or remove electrical connections to the motor feedback
system with the voltage switched on as that could lead to a defect in the
device.
5.1 Connecting the interfaces
6 5 4 3 2 1
Figure 1: JST BM06B-GHS-GB-TBT (vergoldet)
Pin assignment
Pin Signal Explanation
1 US+ Supply voltage range for the encoder (is between
+4.5V DC and +5.5V DC)
2 GND Ground connection of the encoder
3 Tx- Master clock input, minus
4 Tx+ Master clock input, plus
5 Rx- Slave data output, minus
6 Rx+ Slave data output, plus
WARNING
The supply voltage must be generated from PELV systems (EN 50178). The
motor feedback system conforms to protection class III according to EN
61140. If the supply voltage is not generated from PELV systems, the user
must take other measures to ensure a safe isolation from live parts.
5.2 Recommended components
Cable connection
Recommended connection
Connection Type
BiSS-C JST GHR-06V-S (housing)
SSHL-002T-P0.2 (gold-plated contacts)
5.3 Electrical installation
Push the male connector of the BiSS-C strand set 3 into the BiSS-C female
connector of the encoder until it engages. Make sure that this step is performed
without mechanical stress.
6 Maintenance
6.1 Maintenance
The EDS35/EDM35 motor feedback system is maintenance-free. No repair option
is provided in the event of a defect. Please contact us for warranty claims.
7 Deinstallation
1. Block the customer's drive shaft
2. Disconnect the BiSS-C cable 3
3. Remove the central screw 1
4. Remove both M3 screws 2
5. Remove the encoder 4.
8 Decommissioning
8.1 Disposal
The motor feedback system has been designed to minimize its impact on the
environment. It consumes only a minimum of energy and natural resources.
We request that you always act in an environmentally-aware manner. For this
reason, please observe the following instructions on disposal:
NOTE
A device that can no longer be used must be disposed of in an environ‐
mentally friendly manner in line with the applicable country-specific waste
disposal regulations. Because the device is classified as electronic waste, it
must not be disposed of with the household trash.
9 Technical data
9.1 Dimension drawings
3.2 (0.13)
0.3 (0.01) x 45°
30.4 (1.20)
2x Ø 3.2 (0.13) ±0.05
Ø 36 (1.42) -0.02
-0.06
22 (0.87)
22 (0.87)
(2.1) (0.08)
Ø 6 (0.24) +0.010
F7 +0.022
M3
10 Annex
10.1 Conformities and certificates
You can obtain declarations of conformity, certificates, and the current operating
instructions for the product at www.sick.com. To do so, enter the product part
number in the search field (part number: see the entry in the “P/N” or “Ident. no.”
field on the type label).
8029004/2023/11/07/en ELS35/ELM35 | SICK 2