Sicor MR14 User manual
OPERATION AND MAINTENANCE MANUAL
MR14
COD.: MUM0015 REV. 09
english
SICOR S.p.A.
Head Office and Production Centre
Viale Caproni 32 (Industrial Area) 38068 Rovereto (TN) Italy
WŚнϯϵϬϰϲϰϰϴϰϭϭϭപ&ĂdžнϯϵϬϰϲϰϰϴϰϭϬϬ
ǁǁǁƐŝĐŽƌͲƐƉĂŝƚപŝŶĨŽΛƐŝĐŽƌͲƐƉĂŝƚ
പDhDϬϬϭϱƌĞǀϬϵപͲϭͲ
INDEX
1. LETTER TO THE CUSTOMER .....................................................................................2
2. MACHINE IDENTIFICATION......................................................................................3
3. WARRANTY.............................................................................................................. 4
4. GENERAL DELIVERY NOTES...................................................................................... 5
5. SAFETY PRECAUTIONS.............................................................................................6
6. SAFETY REQUIREMENTS.......................................................................................... 7
7. TECHNICAL FEATURES ............................................................................................. 10
8. MOVING THE WINCH ..............................................................................................11
9. NOTES FOR INSTALLATION.......................................................................................14
10. WINCH LUBRICATION .............................................................................................. 15
10.1. CHANGING THE OIL ................................................................................................. 15
10.2. CHECKING THE OIL LEVEL ........................................................................................ 16
11. ELECTRICAL CONNECTIONS ..................................................................................... 17
12. WIRING DIAGRAM................................................................................................... 18
13. STARTING THE WINCH............................................................................................. 22
14. MAINTENANCE........................................................................................................ 24
ϭϰϭWZͲ:h^dDEdK&d,Z<...........................................................................25
ϭϰϮZ<:h^dDEd...............................................................................................25
14.2.1. ^dZK<:h^dDEd..........................................................................................25
14.2.2. ,</E'd,:h^dDEd ..............................................................................25
14.2.3. :h^dDEdK&Z</E'dKZYh....................................................................26
14.3. CHECKING THE STROKE ........................................................................................... 27
14.4. COMPULSORY MAINTENANCE WORK .....................................................................28
15. EMERGENCY MANUAL MANOEUVRE .....................................................................29
15.1. RECOMMENDATIONS .............................................................................................. 29
15.2. INSTRUCTIONS FOR AN EMERGENCY MANUAL MANOEUVRE................................29
പDhDϬϬϭϱƌĞǀϬϵപͲϮͲ
1. LETTER TO THE CUSTOMER
Dear Customer,
^/KZǁŝŶĐŚĞƐĂƌĞĚĞƐŝŐŶĞĚĂŶĚďƵŝůƚŝŶĐŽŶĨŽƌŵŝƚLJǁŝƚŚƚŚĞDĂĐŚŝŶĞƌLJŝƌĞĐƟǀĞϮϬϬϲϰϮ
ϮϬϭϰϯϯhEϴϭͲϮϬEϴϭͲϱϬhE/EϭϮϭϬϬϵϱϭϲEϴϭͲϭĂŶĚĂƉƉůŝĐĂďůĞƐƚĂŶĚĂƌĚƐ
dŚĞLJĚŽŶŽƚƚŚĞƌĞĨŽƌĞƌĞƉƌĞƐĞŶƚĂŚĂnjĂƌĚĨŽƌŝŶƐƚĂůůĂƟŽŶĂŶĚŵĂŝŶƚĞŶĂŶĐĞƉĞƌƐŽŶŶĞůŝĨƵƐĞĚĂĐĐŽƌĚŝŶŐ
ƚŽƚŚĞŝŶƐƚƌƵĐƟŽŶƐƐƵƉƉůŝĞĚŝŶƚŚŝƐŵĂŶƵĂůĂŶĚƉƌŽǀŝĚĞĚƚŚĂƚƚŚĞƌĞůĂƟǀĞƐĂĨĞƚLJĚĞǀŝĐĞƐĂƌĞŬĞƉƚŝŶ
ǁŽƌŬŝŶŐŽƌĚĞƌ
dŚŝƐĚŽĐƵŵĞŶƚĂƩĞƐƚƐƚŚĂƚƚŚĞƐĂĨĞƚLJĚĞǀŝĐĞƐŽŶƚŚĞŵĂĐŚŝŶĞǁĞƌĞŝŶǁŽƌŬŝŶŐŽƌĚĞƌǁŚĞŶƚŚĞŵĂͲ
ĐŚŝŶĞǁĂƐĚĞůŝǀĞƌĞĚƚŚĂƚƚŚŝƐDĂŶƵĂůŚĂƐďĞĞŶĚĞůŝǀĞƌĞĚǁŝƚŚƚŚĞŵĂĐŚŝŶĞĂŶĚƚŚĂƚƚŚĞŝŶƐƚĂůůĂƟŽŶ
ƉĞƌƐŽŶŶĞůƚĂŬĞƐƌĞƐƉŽŶƐŝďŝůŝƚLJĨŽƌĨƵůůŽďƐĞƌǀĂƟŽŶŽĨƚŚĂƚǁŚŝĐŚŝƐĚĞƐĐƌŝďĞĚŝŶƚŚŝƐŵĂŶƵĂů
^/KZĚĞĐůŝŶĞƐĂŶLJĂŶĚĂůůƌĞƐƉŽŶƐŝďŝůŝƚLJĨŽƌĚĂŵĂŐĞĐĂƵƐĞĚďLJĂůƚĞƌĂƟŽŶƐƚŽƚĂŵƉĞƌŝŶŐǁŝƚŚĂŶĚĂŶLJ
ŽƉĞƌĂƟŽŶƐƉĞƌĨŽƌŵĞĚŽŶƚŚĞĞƋƵŝƉŵĞŶƚǁŚŝĐŚĚŽŶŽƚĐŽŵƉůLJǁŝƚŚƚŚĞĐŽŶƚĞŶƚƐŽĨƚŚĞŵĂŶƵĂůǁŝƚŚ
ŝƚƐŝŶƐƚƌƵĐƟŽŶƐŽƌǁŝƚŚŝŶĨŽƌŵĂƟŽŶƉƌŽǀŝĚĞĚŝŶŽƚŚĞƌĚŽĐƵŵĞŶƚƐ
^/KZĐŽŶŐƌĂƚƵůĂƚĞƐLJŽƵŽŶĐŚŽŽƐŝŶŐƚŚŝƐƉƌŽĚƵĐƚĂŶĚŚŽƉĞƐƚŚĂƚLJŽƵǁŝůůďĞŝŵƉƌĞƐƐĞĚďLJŝƚƐĞdžĐĞůͲ
ůĞŶƚƉĞƌĨŽƌŵĂŶĐĞ
^/KZ^Ɖ
പDhDϬϬϭϱƌĞǀϬϵപͲϯͲ
2. MACHINE IDENTIFICATION
tŚĞŶǁƌŝƟŶŐƚŽ^/KZŽƌ^ŝĐŽƌ^ĞƌǀŝĐĞĞŶƚƌĞƐǁŝƚŚƌĞŐĂƌĚƚŽǁŝŶĐŚĞƐĂůǁĂLJƐƋƵŽƚĞƚŚĞƐĞƌŝĂůŶƵŵͲ
ber.
dŚŝƐŶƵŵďĞƌĂƐǁĞůůĂƐŽƚŚĞƌĚĂƚĂƌĞŐĂƌĚŝŶŐƚŚĞŝĚĞŶƟĮĐĂƟŽŶŽĨƚŚĞǁŝŶĐŚĐĂŶďĞĨŽƵŶĚŽŶƚŚĞƉůĂͲ
ƚĞƐůŽĐĂƚĞĚŽŶƚŚĞŵĂĐŚŝŶĞĞůĞĐƚƌŽŵĂŐŶĞƚĂŶĚŵŽƚŽƌĂƐƐŚŽǁŶŝŶƚŚĞĮŐƵƌĞďĞůŽǁ
1
2
3
༃ůĞĐƚƌŽŵĂŐŶĞƚ
ĚĂƚĂƉůĂƚĞ
༄tŝŶĐŚĚĂƚĂƉůĂƚĞ ༅DŽƚŽƌĚĂƚĂƉůĂƚĞ
പDhDϬϬϭϱƌĞǀϬϵപͲϰͲ
• dŚĞǁĂƌƌĂŶƚLJĂƉĂƌƚĨƌŽŵŽƚŚĞƌĐŽŶƚƌĂĐƚƵĂůĂŐƌĞĞŵĞŶƚƐŝƐƌĞŐƵůĂƚĞĚďLJƚŚĞĨŽůůŽǁŝŶŐĐůĂƵƐĞƐ
මdŚĞǁĂƌƌĂŶƚLJŽŶ^/KZƉƌŽĚƵĐƚƐŝƐǀĂůŝĚĨŽƌĂƉĞƌŝŽĚŽĨdtKLJĞĂƌƐĨƌŽŵƚŚĞĚĂƚĞŽĨƚŚĞƐŚŝƉƉŝŶŐ
ĚŽĐƵŵĞŶƚƵƌŝŶŐƚŚŝƐƉĞƌŝŽĚ^/KZǁŝůůƌĞƉůĂĐĞĨƌĞĞŽĨĐŚĂƌŐĞĂŶLJĐŽŵƉŽŶĞŶƚƌĞĐŽŐŶŝƐĞĚĂƐ
faulty.
මĐŽŵƉŽŶĞŶƚĐĂŶďĞĚĞĐůĂƌĞĚĨĂƵůƚLJŽŶůLJŝĨƚŚĞĨĂƵůƚŝƐƌĞĐŽŐŶŝƐĞĚďLJ^/KZ^Ɖ
මWĂƌƚƐƵŶĚĞƌǁĂƌƌĂŶƚLJƚŽďĞƌĞƉĂŝƌĞĚŽƌƌĞƉůĂĐĞĚŵƵƐƚďĞƐĞŶƚƚŽ^/KZĐĂƌƌŝĂŐĞƉĂŝĚ
මdŚĞƵƐƚŽŵĞƌŵƵƐƚƐĞŶĚĂŶLJƌĞƋƵĞƐƚĨŽƌƚĞĐŚŶŝĐĂůĂƐƐŝƐƚĂŶĐĞƚŽ^/KZŝŶǁƌŝƟŶŐ
Labour, travel and board and lodging costs must be met by the Customer.
• dŚĞǁĂƌƌĂŶƚLJůĂƉƐĞƐĂƵƚŽŵĂƟĐĂůůLJǁŚĞŶŽŶĞŽĨƚŚĞĨŽůůŽǁŝŶŐĐŽŶĚŝƟŽŶƐĂƉƉůŝĞƐ
මdŚĞƉĂƌƚƐĨŽƌǁŚŝĐŚƐĞƌǀŝĐĞŚĂƐďĞĞŶƌĞƋƵĞƐƚĞĚŚĂǀĞďĞĞŶƚĂŵƉĞƌĞĚǁŝƚŚ
මdŚĞƚLJƉĞŽĨĂƉƉůŝĐĂƟŽŶǁĂƐƵŶĂƵƚŚŽƌŝƐĞĚŽƌŶŽƚĂŐƌĞĞĚďĞĨŽƌĞŚĂŶĚŝŶǁƌŝƟŶŐǁŝƚŚ^/KZ
මdŚĞƵƐĞŽĨƚŚĞŵĂĐŚŝŶĞĚŽĞƐŶŽƚĐŽŶĨŽƌŵƚŽƚŚĞĐŚĂƌĂĐƚĞƌŝƐƟĐƐĨŽƌǁŚŝĐŚŝƚǁĂƐďƵŝůƚŽƌƚŽƚŚĞ
ŝŶĚŝĐĂƟŽŶƐŝŶƚŚĞƚĞĐŚŶŝĐĂůĐĂƚĂůŽŐƵĞŽƌŝŶƚŚŝƐhƐĞĂŶĚDĂŝŶƚĞŶĂŶĐĞDĂŶƵĂů
මdŚĞŝĚĞŶƟĮĐĂƟŽŶƉůĂƚĞƐĂƌĞŵŝƐƐŝŶŐĂŶĚƚŚĞŵĂĐŚŝŶĞĐĂŶŶŽƚďĞŝĚĞŶƟĮĞĚ
• dŚĞǁĂƌƌĂŶƚLJĚŽĞƐŶŽƚĐŽǀĞƌŽƉĞƌĂƟŽŶĂůƉĂƌƚƐƐƵďũĞĐƚƚŽŶŽƌŵĂůǁĞĂƌĂŶĚƚĞĂƌďƌĂŬĞůŝŶŝŶŐƐ
bearings, electric windings.
• dŚĞǁĂƌƌĂŶƚLJĚŽĞƐŶŽƚŝŶĐůƵĚĞŝŶĚĞŵŶŝƚLJĨŽƌƚƌĂŶƐƉŽƌƚĐŽƐƚƐŽƌŵĂĐŚŝŶĞƐƚŽƉƉĂŐĞ
• WƌŽĐĞĚƵƌĞƐĨŽƌĂĐƟŽŶƵŶĚĞƌǁĂƌƌĂŶƚLJ
මůůǁĂƌƌĂŶƚLJĐůĂŝŵƐŵƵƐƚďĞĐŽŵŵƵŶŝĐĂƚĞĚƚŽ^/KZǁŝƚŚŝŶϴĚĂLJƐŽĨƚŚĞĂŶŽŵĂůLJĂƉƉĞĂƌŝŶŐŝŶ
ǁƌŝƟŶŐŽƌďLJĨĂdž
ම^/KZǁŝůůĐŽŶĮƌŵŝŶǁƌŝƟŶŐŽƌďLJĨĂdžĂŶLJĂĐĐĞƉƚĂŶĐĞŽĨƌĞƉĂŝƌǁŽƌŬƚŽďĞƉĞƌĨŽƌŵĞĚďLJƚŚĞ
Customer under warranty or will send its own technicians.
මŶLJĨĂƵůƚLJŵĂƚĞƌŝĂůƌĞƉůĂĐĞĚďLJƚŚĞƵƐƚŽŵĞƌŵƵƐƚƌĞŵĂŝŶĂƚ^/KZƐĚŝƐƉŽƐŝƟŽŶĨŽƌϯϬĚĂLJƐƐŽ
ƚŚĂƚĂŶLJŶĞĐĞƐƐĂƌLJĐŚĞĐŬƐĐĂŶďĞŵĂĚĞŽƌƚŚĞƉĂƌƚƐƐŚŝƉƉĞĚƚŽ^/KZŝĨƐƉĞĐŝĮĐĂůůLJƌĞƋƵĞƐƚĞĚŝŶ
ǁƌŝƟŶŐďLJƚŚĞĐŽŵƉĂŶLJ
මďƐŽůƵƚĞůLJŶŽĐůĂŝŵƐǁŝůůďĞĂĐĐĞƉƚĞĚĨŽƌǁĂƌƌĂŶƚLJƌĞƉĂŝƌƐƚŚĂƚǁĞƌĞŶŽƚƉƌĞǀŝŽƵƐůLJĂƵƚŚŽƌŝƐĞĚŝŶ
ǁƌŝƟŶŐďLJ^/KZ
ම/ŶĂůůĐĂƐĞƐĨƵůůƉŚŽƚŽŐƌĂƉŚŝĐĚŽĐƵŵĞŶƚĂƟŽŶŽĨƌĞƉĂŝƌǁŽƌŬŵƵƐƚďĞƉƌĞƐĞŶƚĞĚƚŚŝƐŝƐŶŽƚŽŶůLJ
ĨŽƌĚŽĐƵŵĞŶƚĂƌLJƌĞĂƐŽŶƐďƵƚĂůƐŽƚŽĂůůŽǁ^/KZƚŽĐŽƌƌĞĐƚŽƌĨƵƌƚŚĞƌŝŵƉƌŽǀĞƚŚĞƋƵĂůŝƚLJĂŶĚ
reliability of its machines.
3. WARRANTY
പDhDϬϬϭϱƌĞǀϬϵപͲϱͲ
4. GENERAL DELIVERY NOTES
tŝŶĐŚĞƐĐĂŶďĞƐŚŝƉƉĞĚŽŶƉĂůůĞƚƐŽƌŝŶĐƌĂƚĞƐ
/ŶĂůůĐĂƐĞƐŽŶƌĞĐĞŝƉƚŽĨƚŚĞǁŝŶĐŚĐŚĞĐŬƚŚĂƚ
Ͳ ƚŚĞƉĂĐŬŝŶŐŝƐƵŶĚĂŵĂŐĞĚ
Ͳ ƚŚĞƐƵƉƉůLJĐŽƌƌĞƐƉŽŶĚƐƚŽƚŚĞƐƉĞĐŝĮĐĂƟŽŶƐŽĨƚŚĞŽƌĚĞƌ;ƐĞĞǁĂLJďŝůůŽƌƉĂĐŬŝŶŐůŝƐƚͿ
Ͳ there is no visible damage to the winch or its accessories
/ŶƚŚĞĞǀĞŶƚŽĨĚĂŵĂŐĞŽƌŵŝƐƐŝŶŐƉŝĞĐĞƐŝŵŵĞĚŝĂƚĞůLJƐĞŶĚĂĚĞƚĂŝůĞĚƌĞƉŽƌƚƚŽ^/KZŝƚƐĂŐĞŶƚŽƌ
ƚŚĞƐŚŝƉƉŝŶŐĂŐĞŶƚ
^ƉĂƌĞƉĂƌƚƐŽƌƉĂƌƚƐŽĨĞƋƵŝƉŵĞŶƚŽĨƚŚĞƐƵƉƉůLJǁŚĞŶŶĞĐĞƐƐĂƌLJĂƌĞƉĂĐŬĞĚŝŶƐĞƉĂƌĂƚĞĐŽŶƚĂŝŶĞƌƐ
'ĞĂƌŵŽƚŽƌĐŽŵƉůĞƚĞǁŝƚŚĂĐĐĞƐƐŽͲ
ƌŝĞƐĂĐĐŽƌĚŝŶŐƚŽŽƌĚĞƌƐƉĞĐŝĮĐĂƟŽŶƐ
Machine data
ƐŚĞĞƚtŽƌŬKƌĚĞƌ
OPERATION AND MAINTENANCE MANUAL
MR14
COD.: MUM0015 REV. 09
english
S
IC
O
R
S
.
p
.A.
Head Office and Production Centre
Viale Caproni 32 (Industrial Area) 38068 Rovereto (TN) Italy
WŚнϯϵϬϰϲϰϰϴϰϭϭϭപ&ĂdžнϯϵϬϰϲϰϰϴϰϭϬϬ
ǁǁǁƐŝĐŽƌͲƐƉĂŝƚപŝŶĨŽΛƐŝĐŽƌͲƐƉĂŝƚ
KƉĞƌĂƟŽŶĂŶĚ
maintenance manual
ŽdžǁŝƚŚƐƉĂƌĞƉĂƌƚƐ
;ŝĨƌĞƋƵĞƐƚĞĚͿ
പDhDϬϬϭϱƌĞǀϬϵപͲϲͲ
5. SAFETY PRECAUTIONS
/ŶƐƚĂůůĂƟŽŶƉĞƌƐŽŶŶĞůĂƌĞƌĞƐƉŽŶƐŝďůĞĨŽƌŵĂŬŝŶŐƐƵƌĞƚŚĂƚŝŶƐƚĂůůĂƟŽŶĂŶĚŵĂŝŶƚĞŶĂŶĐĞĂƌĞĐĂƌƌŝĞĚ
ŽƵƚŝŶĂĐĐŽƌĚĂŶĐĞǁŝƚŚƚŚĞĞƐƐĞŶƟĂůĐƌŝƚĞƌŝĂĂŶĚƌĞƋƵŝƐŝƚĞƐĨŽƌŚĞĂůƚŚĂŶĚƐĂĨĞƚLJƉƌŽƚĞĐƟŽŶ
/ŶƐƚĂůůĂƟŽŶĂŶĚŵĂŝŶƚĞŶĂŶĐĞƉĞƌƐŽŶŶĞůŵƵƐƚŽďƐĞƌǀĞĂŶĚƌĞŵĂŝŶƵƉĚĂƚĞĚĂƐƚŽĂĐĐŝĚĞŶƚƉƌĞǀĞŶƟŽŶ
ƌĞŐƵůĂƟŽŶƐĂŶĚůĞŐĂůŽďůŝŐĂƟŽŶƐƚŽĂǀŽŝĚĚĂŵĂŐĞƚŽƉĞƌƐŽŶƐŽƌƚŽƚŚĞƉƌŽĚƵĐƚĚƵƌŝŶŐŝŶƐƚĂůůĂƟŽŶ
ŵĂŝŶƚĞŶĂŶĐĞĂŶĚƌĞƉĂŝƌ
/ŵƉŽƌƚĂŶƚǁĂƌŶŝŶŐƐƌĞŐĂƌĚŝŶŐƐĂĨĞƚLJĂŶĚŚĂnjĂƌĚƐĂƌĞƐŝŐŶĂůůĞĚƵƐŝŶŐƚŚĞĨŽůůŽǁŝŶŐƐLJŵďŽůƐ
tĂƌŶŝŶŐŽĨŚŝŐŚŚĂnjĂƌĚƌŝƐŬ;ĞŐnjŽŶĞƐŽĨƐŚĞĂƌŝŶŐĐƵƫŶŐĐƌƵƐŚŝŶŐĞƚĐͿ
'ĞŶĞƌŝĐŚĂnjĂƌĚǁĂƌŶŝŶŐ
ZŝƐŬŽĨĚĂŵĂŐĞƚŽƉĂƌƚƐŽĨƚŚĞŵĂĐŚŝŶĞƌLJ;ĨŽƌĞdžĂŵƉůĞĚƵĞƚŽŝŶĐŽƌƌĞĐƚŝŶƐƚĂůůĂƟŽŶŽƌ
ƐŝŵŝůĂƌͿ
^LJŵďŽůƚŽŝŶĚŝĐĂƚĞĂĚĚŝƟŽŶĂůŝŵƉŽƌƚĂŶƚŝŶĨŽƌŵĂƟŽŶ
WHEN THESE WARNINGS APPEAR,
PROCEED WITH THE UTMOST CAUTION.
ĞĮŶŝƟŽŶƐ/E^d>>d/KEĂŶĚŽƌD/EdEEWZ^KEE>
ƋƵĂůŝĮĞĚŽƉĞƌĂƚŽƌƌĞĐŽŐŶŝƐĞĚĂƐƐƵĐŚďLJƚŚĞƵƐƚŽŵĞƌĂƵƚŚŽƌŝƐĞĚďLJƚŚĞƵƐƚŽŵĞƌƚŽǁŽƌŬŽŶƚŚĞ
ŵĂĐŚŝŶĞĨŽƌŝŶƐƚĂůůĂƟŽŶĂŶĚŵĂŝŶƚĞŶĂŶĐĞŽƉĞƌĂƟŽŶƐ
പDhDϬϬϭϱƌĞǀϬϵപͲϳͲ
6. SAFETY REQUIREMENTS
WARNING
dŚĞǁŝŶĐŚDh^dďĞŝŶƐƚĂůůĞĚŝŶĂŶĂƌĞĂƚŚĂƚŝƐƐƚƌŝĐƚůLJŬĞƉƚƵŶĚĞƌůŽĐŬ
ĂŶĚŬĞLJĐĐĞƐƐƚŽƚŚŝƐĂƌĞĂŵƵƐƚďĞůŝŵŝƚĞĚƚŽƋƵĂůŝĮĞĚŵĂŝŶƚĞŶĂŶĐĞ
ƉĞƌƐŽŶŶĞůǁŚŽŚĂǀĞďĞĞŶĂƵƚŚŽƌŝƐĞĚďLJƚŚĞĐƵƐƚŽŵĞƌdŚĞĨŽůůŽǁŝŶŐ
ŶŽƟĐĞŵƵƐƚďĞĂĸdžĞĚƚŽƚŚĞĚŽŽƌƉƌŽǀŝĚŝŶŐĂĐĐĞƐƐƚŽƚŚŝƐĂƌĞĂ
LIFT
MACHINERY
DANGER
ACCESS TO
UNAUTHORISED
PERSONNEL
IS FORBIDDEN
/ŶƐƚĂůůĞƌƐŽƌŵĂŝŶƚĞŶĂŶĐĞƉĞƌƐŽŶŶĞůŵƵƐƚďĞĂǁĂƌĞŽĨƚŚĞ
dangers associated with the machine and must have read and
ƵŶĚĞƌƐƚŽŽĚƚŚĞƐĂĨĞƚLJƉƌĞĐĂƵƟŽŶƐŝŶƚŚŝƐŵĂŶƵĂů
Before installing the winch, the customer must verify that the concrete
ƐůĂďĂŶĚŽƌƚŚĞƐƵƉƉŽƌƚƐƚƌƵĐƚƵƌĞƐŽĨƚŚĞƐŚŝŌŝŶŐůŽĂĚƐĂŶĚƚŚĞǁŝŶĐŚ
ŵĞĞƚƚŚĞƌĞƋƵŝƌĞĚƐĂĨĞƚLJĨĂĐƚŽƌƐ
dŚĞƵƐƚŽŵĞƌDh^dĂůƐŽƌĞƐƉĞĐƚƚŚĞĚŝƐƚĂŶĐĞƐĨƌŽŵǁĂůůƐĂŶĚĨƌŽŵ
ŽƚŚĞƌŵĂĐŚŝŶĞƐŝŶĂĐĐŽƌĚĂŶĐĞǁŝƚŚƚŚĞĚŝƌĞĐƟǀĞƐĂŶĚƐƚĂŶĚĂƌĚƐŝŶĨŽƌĐĞ
in the country where the winch will be installed.
LIFTING
dŽŵŽǀĞƚŚĞǁŝŶĐŚ;ƐĞĞŚĂƉϴͲDŽǀŝŶŐƚŚĞǁŝŶĐŚͿƵƐĞĂƐƵƐƉĞŶƐŝŽŶͲ
ƚLJƉĞůŝŌŝŶŐƐLJƐƚĞŵĐŽŶŶĞĐƚĞĚƚŽƚŚĞĞLJĞďŽůƚƐŽŶƚŚĞƌĞĚƵĐƟŽŶƵŶŝƚĂŶĚ
ĂŶŽŶͲŵĞƚĂůůŝĐƐƚƌĂƉǁƌĂƉƉĞĚĂƌŽƵŶĚƚŚĞŵŽƚŽƌŽƌƵƐĞĂŶĂĚĞƋƵĂƚĞůLJ
ƐŝnjĞĚĨŽƌŬůŝŌ;ƐĞĞŚĂƉϳͲdĞĐŚŶŝĐĂůĨĞĂƚƵƌĞƐͿƚŽůŝŌƚŚĞǁŝŶĐŚĂ
ŵĂdžŝŵƵŵŽĨϯϬĐŵŽīƚŚĞŇŽŽƌĂŶĚŵŽǀĞƚŚĞǁŝŶĐŚƐůŽǁůLJ
പDhDϬϬϭϱƌĞǀϬϵപͲϴͲ
EXCLUSION OF POWER SOURCES
ĞĨŽƌĞĐĂƌƌLJŝŶŐŽƵƚĂŶLJĐůĞĂŶŝŶŐůƵďƌŝĐĂƟŽŶĂŶĚŽƌŵĂŝŶƚĞŶĂŶĐĞ
ǁŽƌŬŵĂŝŶƚĞŶĂŶĐĞƉĞƌƐŽŶŶĞůŵƵƐƚƉƵƚƚŚĞǁŝŶĐŚŽƵƚŽĨƐĞƌǀŝĐĞďLJ
ĚŝƐĐŽŶŶĞĐƟŶŐƚŚĞƉŽǁĞƌƐƵƉƉůLJĂŶĚŵƵƐƚǁĂŝƚĨŽƌƚŚĞŚĞĂƚĞĚƉĂƌƚƐŽĨ
ƚŚĞŵŽƚŽƌĂŶĚƚŚĞǁŝŶĐŚƚŽƌĞĂĐŚĂŵďŝĞŶƚƚĞŵƉĞƌĂƚƵƌĞ
WARNING
ŽŶŽƚůĞĂŶĂŶĚŽƌƐŝƚŽŶƚŚĞǁŝŶĐŚĞŝƚŚĞƌǁŚĞŶŝƚŝƐŝŶŽƌŽƵƚŽĨƐĞƌǀŝĐĞ
WARNING
ŽŶŽƚĂƉƉƌŽĂĐŚŽƌůĞĂŶĂŐĂŝŶƐƚƚŚĞƌŽƚĂƟŶŐƉĂƌƚƐ;ŇLJǁŚĞĞůŽƌ
ƉƵůůĞLJƉĂŝŶƚĞĚLJĞůůŽǁͿ
ŽŶŽƚĚĞƉŽƐŝƚŽƌƉůĂĐĞĂŶLJŽďũĞĐƚƐŽƌĐŽŶƚĂŝŶĞƌƐŽĨůŝƋƵŝĚƐ
ĞƚĐŽŶƚŚĞŚŽŝƐƚĂŶĚĞƐƉĞĐŝĂůůLJŽŶĞůĞĐƚƌŝĐĂůƉĂƌƚƐ
പDhDϬϬϭϱƌĞǀϬϵപͲϵͲ
EĞǀĞƌƚĂŵƉĞƌǁŝƚŚŽƌĚŝƐĂďůĞƚŚĞƐĂĨĞƚLJĚĞǀŝĐĞƐŽƌďLJͲƉĂƐƐ
ƚŚĞŵŽƌƵƐĞƚŚĞŵĨŽƌƉƵƌƉŽƐĞƐŽƚŚĞƌƚŚĂŶƚŚŽƐĞĨŽƌǁŚŝĐŚƚŚĞLJǁĞƌĞ
intended.
ŽŶŽƚƚĂŵƉĞƌǁŝƚŚŽƌĚĂŵĂŐĞŽƌƌĞŵŽǀĞƚŚĞŶƵŵďĞƌƉůĂƚĞƐ/Ĩ
ĚĞƚĞƌŝŽƌĂƚĞĚŽƌŝůůĞŐŝďůĞŝŵŵĞĚŝĂƚĞůLJĂƐŬ^/KZĨŽƌƌĞƉůĂĐĞŵĞŶƚ
tŚĞŶǁŽƌŬŝŶŐŶĞĂƌƚŚĞǁŝŶĐŚŝŶƐƚĂůůĞƌƐĂŶĚŵĂŝŶƚĞŶĂŶĐĞ
ƉĞƌƐŽŶŶĞůDh^dEsZtZ&>WW/E'EKZdKZE>Kd,/E'
;ƐĐĂƌǀĞƐĐƌĂǀĂƚƐŚĂƚƐŶĞĐŬůĂĐĞƐďĞůƚƐǁĂƚĐŚĞƐďƌĂĐĞůĞƚƐƌŝŶŐƐ
ĞƚĐͿ
പDhDϬϬϭϱƌĞǀϬϵപͲϭϬͲ
7. TECHNICAL FEATURES
,ĞƌĞĂƌĞƚŚĞŽǀĞƌĂůůĚŝŵĞŶƐŝŽŶƐŽĨƚŚĞǁŝŶĐŚŝŶŝƚƐŵĂdžŝŵƵŵĐŽŶĮŐƵƌĂƟŽŶ
DŽƌĞĚĞƚĂŝůĞĚĚĂƚĂƐƵĐŚĂƐƌĞĚƵĐƟŽŶƌĂƟŽĂďƐŽƌďĞĚƉŽǁĞƌŶƵŵďĞƌŽĨƉŽůĞƐŝŶŵŽƚŽƌĞƚĐĐĂŶďĞ
found in the SICOR technical catalogue.
676 159
220
200110
279.5
412.5
360 ÷600
224.5
386
226 220
220
835
474
300 ÷375
പDhDϬϬϭϱƌĞǀϬϵപͲϭϭͲ
8. MOVING THE WINCH
WARNING
RISK OF CRUSHING,
IMPACT AND ABRASION
dŚĞƉĞƌƐŽŶŶĞůǁŚŽĂƌĞƌĞƐƉŽŶƐŝďůĞĨŽƌŚĂŶĚůŝŶŐƚŚĞǁŝŶĐŚ
ŵƵƐƚŚĂǀĞƌĞĂĚƚŚĞƐĂĨĞƚLJƌĞƋƵŝƌĞŵĞŶƚƐŝŶƉĂƌĂŐƌĂƉŚϲŽĨƚŚŝƐ
ŵĂŶƵĂůĂŶĚŵƵƐƚǁĞĂƌǁŽƌŬŐůŽǀĞƐĂŶĚƐĂĨĞƚLJƐŚŽĞƐ
dŚĞǁŝŶĐŚŝƐƐŚŝƉƉĞĚďLJ^/KZŝŶĐƌĂƚĞƐŽƌŽŶĂƉĂůůĞƚǁƌĂƉƉĞĚŝŶŶLJůŽŶĮůŵ
WARNING
EĞǀĞƌŵŽǀĞƚŚĞĐƌĂƚĞƐďLJĚƌĂŐŐŝŶŐƚŚĞŵůǁĂLJƐůŝŌƚŚĞŵĞĨŽƌĞ
ƌĞŵŽǀŝŶŐƚŚĞŵĂĐŚŝŶĞĨƌŽŵŝƚƐƉĂĐŬŝŶŐƉůĂĐĞŝƚĂƐŶĞĂƌĂƐƉŽƐƐŝďůĞ
ƚŽŝƚƐĮŶĂůƉŽƐŝƟŽŶ
dŽŵŽǀĞƚŚĞĐƌĂƚĞƵƐĞĂĐƌĂŶĞǁŝƚŚƌŽƉĞƐŽƌĂŶĂĚĞƋƵĂƚĞůLJƐŝnjĞĚ
ĨŽƌŬůŝŌǁŝƚŚůŽŶŐĨŽƌŬƐ;ƐĞĞŚĂƉϳdĞĐŚŶŝĐĂůĨĞĂƚƵƌĞƐͿ
&ƵƌƚŚĞƌŵŽƌĞƚŚĞĨŽƌŬƐŵƵƐƚďĞƉŽƐŝƟŽŶĞĚĨĂƌĂƉĂƌƚƚŽ
ĂǀŽŝĚƟƉƉŝŶŐŽǀĞƌ
/ĨƚŚĞŵĂĐŚŝŶĞŚĂƐďĞĞŶƐŚŝƉƉĞĚŽŶĂƉĂůůĞƚƵƐĞĂŶĂĚĞƋƵĂƚĞůLJƐŝnjĞĚůŽĂĚƐƉƌĞĂĚĞƌǁŚĞŶ
ŵŽǀŝŶŐǁŝƚŚĂĐƌĂŶĞƐŽƚŚĂƚƚŚĞůŝŌŝŶŐĐĂďůĞƐŽƌĐŚĂŝŶƐĂƌĞŬĞƉƚŝŶĂǀĞƌƟĐĂůƉŽƐŝƟŽŶĂŶĚĚŽŶŽƚ
ĚĂŵĂŐĞƉĂƌƚƐŽĨƚŚĞŵĂĐŚŝŶĞ
പDhDϬϬϭϱƌĞǀϬϵപͲϭϮͲ
WARNING
ƵƌŝŶŐŚĂŶĚůŝŶŐƌĞŵĞŵďĞƌƚŚĞĨŽůůŽǁŝŶŐƉŽŝŶƚƐ
Ͳ ƉƌŽĐĞĞĚƐůŽǁůLJ
Ͳ ĚŽŶŽƚůŝŌƚŚĞĐƌĂƚĞŵŽƌĞƚŚĂŶϯϬĐŵŽīƚŚĞŐƌŽƵŶĚƵŶůĞƐƐŽďƐƚĂͲ
ĐůĞƐĂƌĞƉƌĞƐĞŶƚ
Ͳ lay the crate on the ground slowly
tŚĞŶƵŶƉĂĐŬŝŶŐƚŚĞĐƌĂƚĞƐƚĂƌƚĨƌŽŵƚŚĞƚŽƉĂŶĚƵƐĞƐƵŝƚĂďůĞ
ƚŽŽůƐƚŽŽƉĞŶŝƚdŚĞŶŝĨƚŚĞƉĂĐŬĂŐŝŶŐŝƐĂĐƌĂƚĞƌĞŵŽǀĞƚŚĞ
ƐŝĚĞǁĂůůƐďLJƌĞŵŽǀŝŶŐƚŚĞŶĂŝůƐĂƚƚŚĞďŽƩŽŵĨƌŽŵƚŚĞƉĂůůĞƚ
tŚĞŶƚŚĞŵĂĐŚŝŶĞŚĂƐďĞĞŶƵŶƉĂĐŬĞĚKEKd/^WK^K&
THE PACKAGING IN THE ENVIRONMENT, but reuse it or send it
ƚŽĂƌĞĐLJĐůŝŶŐĐŽŵƉĂŶLJ
KŶĐĞƚŚĞǁĂůůƐŽĨƚŚĞĐƌĂƚĞŚĂǀĞďĞĞŶƌĞŵŽǀĞĚĐŚĞĐŬƚŚĂƚƚŚĞ
ƐƵƉƉůLJĐŽƌƌĞƐƉŽŶĚƐǁŝƚŚƚŚĞƐŚŝƉƉŝŶŐĚŽĐƵŵĞŶƚĂŶĚƚŚĞŽƌĚĞƌ
/ĨŝƚĚŽĞƐŶŽƚĐŽƌƌĞƐƉŽŶĚǁŝƚŚƚŚĞŽƌĚĞƌŝŵŵĞĚŝĂƚĞůLJŶŽƟĨLJ^/KZ
ŽƌŝƚƐĂŐĞŶƚ/ĨŶĞĐĞƐƐĂƌLJƉƌŽĐĞĞĚĂƐĚĞƐĐƌŝďĞĚŝŶƉĂƌĂŐƌĂƉŚϰ'ĞͲ
ŶĞƌĂůĚĞůŝǀĞƌLJŶŽƚĞƐ
ŌĞƌƐůŝŶŐŝŶŐƚŚĞǁŝŶĐŚƌĞŵŽǀĞƚŚĞƐĐƌĞǁƐƚŚĂƚĂƩĂĐŚŝƚƚŽƚŚĞƉĂůůĞƚďĞĨŽƌĞůŝŌŝŶŐŝƚ
പDhDϬϬϭϱƌĞǀϬϵപͲϭϯͲ
tŚĞŶŵŽǀŝŶŐƚŚĞƵŶƉĂĐŬĞĚǁŝŶĐŚƵƐĞĂĐƌĂŶĞŽƌĂŶĂĚĞƋƵĂƚĞůLJ
ƐŝnjĞĚĨŽƌŬůŝŌǁŝƚŚǁŝĚĞĨŽƌŬƐĂŶĚĂƐƵƐƉĞŶƐŝŽŶͲƚLJƉĞůŝŌŝŶŐƐLJƐƚĞŵ
ĐŽŶŶĞĐƚĞĚƚŽƚŚĞĞLJĞďŽůƚƐŽŶƚŚĞƌĞĚƵĐƟŽŶƵŶŝƚĂŶĚĂŶŽŶͲŵĞƚĂůůŝĐ
ƐƚƌĂƉǁƌĂƉƉĞĚĂƌŽƵŶĚƚŚĞŵŽƚŽƌ
WARNING
DĂŬĞƐƵƌĞƚŚĂƚŶŽďŽĚLJŝƐǁŝƚŚŝŶƚŚĞŽƉĞƌĂƟŶŐƌĂŶŐĞŽĨƚŚĞŵĞĂŶƐŽĨƚƌĂŶƐƉŽƌƚǁŝƚŚƚŚĞǁŝŶĐŚ;ĚĂŶŐĞƌ
njŽŶĞͿ
/ĨƚŚĞǁŝŶĐŚŝƐƐƚŽƌĞĚĨŽƌůŽŶŐƉĞƌŝŽĚƐůĞĂǀĞŝƚŽŶŝƚƐƉĂůůĞƚ
ĂŶĚŵĂŬĞƐƵƌĞŝƚŝƐĂĚĞƋƵĂƚĞůLJƉƌŽƚĞĐƚĞĚ;ĂƚůĞĂƐƚǁŝƚŚĂ
ǁĂƚĞƌƉƌŽŽĨĐŽǀĞƌŝŶŐͿƚŽƉƌĞǀĞŶƚŽdžŝĚĂƟŽŶŽĨƚŚĞŝŶƚĞƌŶĂůŽƌ
ĞdžƚĞƌŶĂůƉĂƌƚƐŽĨƚŚĞŵĂĐŚŝŶĞ
ZĞŵĞŵďĞƌƚŚĂƚŽdžŝĚĂƟŽŶŽĨƚŚĞƐŚĂŌƐŽƌŽƚŚĞƌŵĞĐŚĂŶŝĐĂůƉĂƌƚƐ
ƌĞĚƵĐĞƐƚŚĞŝƌĨĂƟŐƵĞƐƚƌĞŶŐƚŚ
ƵƌŝŶŐƚŚĞůŝŌŝŶŐĂŶĚƚƌĂŶƐƉŽƌƚŽĨƚŚĞǁŝŶĐŚŵĂŬĞƐƵƌĞƚŚĂƚŝƚĚŽĞƐ
ŶŽƚŚĂǀĞĂŶĚŝŶĐůŝŶĞĚƉŽƐŝƟŽŶǁŝƚŚƌĞƐƉĞĐƚƚŽƚŚĞŚŽƌŝnjŽŶƚĂůŽǀĞƌ
ĂŶĂŶŐůĞŽĨϯϬΣĂƐƚŚĞŽŝůŝŶƚŚĞǁŝŶĐŚŵĂLJůĞĂŬ
Max 30°
പDhDϬϬϭϱƌĞǀϬϵപͲϭϰͲ
5°c
40°c
OK
9. NOTES FOR INSTALLATION
WARNING
dŚĞůŽĐĂƟŽŶŝŶǁŚŝĐŚƚŚĞǁŝŶĐŚŝƐŝŶƐƚĂůůĞĚŵƵƐƚŚĂǀĞƚŚĞ
ĨŽůůŽǁŝŶŐĐŚĂƌĂĐƚĞƌŝƐƟĐƐ
/ƚŵƵƐƚďĞĚƌLJĂŶĚŶŽƚĚƵƐƚLJƚŚŝƐŝƐĞƐƐĞŶƟĂůƚŽƉƌĞǀĞŶƚ
ĞůĞĐƚƌŽĐŚĞŵŝĐĂůĐŽƌƌŽƐŝŽŶŽĨŵĞĐŚĂŶŝĐĂůƉĂƌƚƐĂŶĚĂŚŝŐŚ
ĐŽŶĐĞŶƚƌĂƟŽŶŽĨǁĂƚĞƌŝŶƚŚĞůƵďƌŝĐĂƟŶŐŽŝů;ĐůĞĂŶƚŚĞ
ŵĂĐŚŝŶĞƌŽŽŵďĞĨŽƌĞŝŶƐƚĂůůŝŶŐƚŚĞŵĂĐŚŝŶĞͿ
dŚĞƌŽŽŵŵƵƐƚďĞǀĞŶƟůĂƚĞĚƚŚĞƌŽŽŵŵƵƐƚŚĂǀĞ
ĂĚĞƋƵĂƚĞŽƉĞŶŝŶŐƐŽƌĐŽŶĚŝƟŽŶƐƚŚĂƚĂůůŽǁĂŝƌĐŝƌĐƵůĂƟŽŶ
ǁŚŝĐŚĚŝƐƐŝƉĂƚĞƐƚŚĞŚĞĂƚĨƌŽŵƚŚĞŵŽƚŽƌĂŶĚƚŚĞ
ƌĞĚƵĐƟŽŶƵŶŝƚ
dŚĞƌŽŽŵƚĞŵƉĞƌĂƚƵƌĞŵƵƐƚďĞďĞƚǁĞĞŶϱΣĂŶĚϰϬΣ
&ŽƌŽƚŚĞƌƚĞŵƉĞƌĂƚƵƌĞƐĐŽŶƚĂĐƚ^/KZ
dŚĞĐƵƐƚŽŵĞƌŵƵƐƚŵĂŬĞƐƵƌĞƚŚĂƚƚŚĞĞůĞĐƚƌŝĐĂůƐLJƐƚĞŵǁŚĞƌĞƚŚĞǁŝŶĐŚǁŝůůďĞŝŶƐƚĂůůĞĚŚĂƐƐƵŝƚĂďůLJ
ŐĂƵŐĞĚĐĂďůĞƐŝƐĐŽƌƌĞĐƚůLJĞĂƌƚŚĞĚĂŶĚĂĚĞƋƵĂƚĞƉŽǁĞƌŝƐŝŶƐƚĂůůĞĚ
പDhDϬϬϭϱƌĞǀϬϵപͲϭϱͲ
10. WINCH LUBRICATION
^ŚĞůůKŵĂůĂ^ϰtƐLJŶƚŚĞƟĐŽŝůŝƐƐƵƉƉůŝĞĚǁŝƚŚƚŚĞǁŝŶĐŚŶƐƵƌĞ
ƚŚĂƚƚŚĞŽŝůĚƌĂŝŶƐĐƌĞǁŝƐƟŐŚƚůLJĐůŽƐĞĚĂŶĚĐŚĞĐŬƚŚĂƚƚŚĞŽŝůůĞǀĞůŝƐ
ĂƚƚŚĞŚĂůĨǁĂLJƉŽŝŶƚŽŶƚŚĞƚƌĂŶƐƉĂƌĞŶƚŐĂƵŐĞ
Shell Omala S4 WE iƐŶŽŶͲŵŝƐĐŝďůĞ with mineral oils and with most
ŽƚŚĞƌƚLJƉĞƐŽĨƐLJŶƚŚĞƟĐůƵďƌŝĐĂŶƚƐĞĐĂƌĞĨƵůƚŚĞƌĞĨŽƌĞƚŽĂǀŽŝĚ
ŵŝdžƚƵƌĞƐĨŽƌŵŝŶŐĚƵƌŝŶŐƌĞĮůůŽƉĞƌĂƟŽŶƐďŽƚŚǁŚĞŶĚƌĂŝŶŝŶŐĂŶĚ
ǁŚĞŶƚŽƉƉŝŶŐƵƉ
DŝŶĞƌĂůŽŝůƐĂƌĞŶŽƚƉĞƌŵŝƩĞĚĨŽƌƵƐĞŝŶƚŚĞŵĂĐŚŝŶĞ
dŚĞĞdžĐůƵƐŝǀĞƵƐĞŽĨ^ŚĞůůKŵĂůĂ^ϰtŽŝůƐŝƐĂĚǀŝƐĂďůĞ
ŽŶƚĂĐƚ^ŝĐŽƌƐƉĂĨŽƌŝŶĨŽƌŵĂƟŽŶŽŶƵƐŝŶŐůƵďƌŝĐĂŶƚƐŽƚŚĞƌƚŚĂŶ
ƚŚŽƐĞŝŶĚŝĐĂƚĞĚŝŶƚŚŝƐŵĂŶƵĂůĂŶĚĨŽƌŝŶƐƚƌƵĐƟŽŶŽŶƚŚĞƌĞůĞǀĂŶƚ
ƌĞƉůĂĐĞŵĞŶƚƉƌŽĐĞĚƵƌĞ
ŽŶŽƚƵƐĞŽƚŚĞƌƚLJƉĞƐŽĨŽŝů
dŚĞDZϭϰǁŝŶĐŚƌĞƋƵŝƌĞƐϰϴůŝƚƌĞƐŽĨŽŝů
10.1.CHANGING THE OIL
tĞƌĞĐŽŵŵĞŶĚƚŽĐŚĂŶŐĞŽŝůĂŌĞƌϲϬϬŚŽƵƌƐŽĨǁŝŶĐŚŽƉĞƌĂƟŽŶ
ĞŶƐƵƌŝŶŐĐŽƌƌĞĐƚŇƵdžŝŶŐǁŝƚŚŝŶƚŚĞƌĞĚƵĐƟŽŶƵŶŝƚ
^ƵďƐĞƋƵĞŶƚůƵďƌŝĐĂŶƚĐŚĂŶŐĞƐƐŚŽƵůĚďĞƉĞƌĨŽƌŵĞĚĞǀĞƌLJϮϰϯϲ
ŵŽŶƚŚƐĚĞƉĞŶĚŝŶŐŽŶƚŚĞĐŽŶĚŝƟŽŶƐŽĨƵƐĞŽĨƚŚĞŵĂĐŚŝŶĞ/ĨƚŚĞ
ŽŝůƚĞŵƉĞƌĂƚƵƌĞĞdžĐĞĞĚƐϴϱΣ;ĚƵƌŝŶŐŝŶƚĞŶƐĞƵƐĞͿƚŚĞŽŝůŵƵƐƚďĞ
changed every 2 years. The oil must also be changed if it is contamiͲ
ŶĂƚĞĚďLJŽƚŚĞƌƐƵďƐƚĂŶĐĞƐ;ĞŐǁĂƚĞƌŽƌƚŽƉƉŝŶŐƵƉǁŝƚŚƵŶƌĞĐŽŵͲ
ŵĞŶĚĞĚŽŝůͿ
dŽĐŚĂŶŐĞƚŚĞŽŝů
Ͳ ƌĞĂĚƚŚĞ^ĂĨĞƚLJZĞƋƵŝƌĞŵĞŶƚƐĐŚĂƉƚĞƌ
Ͳ ĚŝƐĐŽŶŶĞĐƚƚŚĞĞůĞĐƚƌŝĐĂůƉŽǁĞƌƐƵƉƉůLJƚŽƚŚĞǁŝŶĐŚ
Ͳ wait for at least one hour from machine shutdown so
that the oil in the winch cools down. 2
༄Oil discharge screw
1
༃KŝůĮůůĞƌĐĂƉ
പDhDϬϬϭϱƌĞǀϬϵപͲϭϲͲ
Ͳ ĐůĞĂŶƚŚĞĂƌĞĂĂƌŽƵŶĚƚŚĞŽŝůĮůůĞƌĐĂƉŽŶƚŚĞǁŝŶĐŚƚŽ
ƉƌĞǀĞŶƚĨƌŽŵĞŶƚĞƌŝŶŐĚŝƌƚŽƌĚĞƉŽƐŝƚƐǁŚŝĐŚĐŽƵůĚĐĂƵƐĞ
serious damage to the machine
Ͳ ƌĞŵŽǀĞƚŚĞŽŝůĮůůĞƌĐĂƉ
Ͳ ƉůĂĐĞĂĐŽŶƚĂŝŶĞƌƵŶĚĞƌƚŚĞĚƌĂŝŶƉůƵŐƚŽĐŽůůĞĐƚƚŚĞƵƐĞĚŽŝů
Ͳ ƵŶƐĐƌĞǁĂŶĚƌĞŵŽǀĞƚŚĞĚƌĂŝŶƉůƵŐĂŶĚǁĂŝƚĂĨĞǁŵŝŶƵƚĞƐ
ĨŽƌƚŚĞƚĂŶŬƚŽĚƌĂŝŶĐŽŵƉůĞƚĞůLJ
Ͳ ĐůĞĂŶƚŚĞĚƌĂŝŶƉůƵŐĂŶĚƚŚĞĂƌĞĂǁŚĞƌĞŝƚŝƐŚŽƵƐĞĚǁŝƚŚ
ĂĐůŽƚŚƟŐŚƚĞŶƚŚĞƉůƵŐĂŶĚŵĂŬĞƐƵƌĞƚŽĂůƐŽŝŶƐĞƌƚƚŚĞ
ǁĂƐŚĞƌƟŐŚƚůLJĨĂƐƚĞŶ
Ͳ thoroughly clean the surface of the new oil container, the
ĮůůĞƌĐĂƉĂŶĚƚŚĞĂƌĞĂƐƵƌƌŽƵŶĚŝŶŐŝƚƚŽƉƌĞǀĞŶƚĚŝƌƚŽƌ
ĚĞƉŽƐŝƚƐĞŶƚĞƌŝŶŐƚŚĞǁŝŶĐŚ&ĂŝůƵƌĞƚŽĐŽŵƉůLJǁŝƚŚƚŚĞƐĞ
ŝŶƐƚƌƵĐƟŽŶƐŵĂLJĐĂƵƐĞƐĞƌŝŽƵƐĚĂŵĂŐĞƚŽƚŚĞŵĂĐŚŝŶĞ
Ͳ ƉŽƵƌƚŚĞŽŝůƚŚƌŽƵŐŚĂĐůĞĂŶƐƉŽƵƚƵŶƟůƚŚĞůĞǀĞůŽŶƚŚĞƚƌĂŶͲ
ƐƉĂƌĞŶƚŐĂƵŐĞŝƐƌĞĂĐŚĞĚ
Ͳ ƌĞƉůĂĐĞƚŚĞĮůůĞƌĐĂƉ
10.2.CHECKING THE OIL LEVEL
ŚĞĐŬŝŶŐƚŚĞŽŝůůĞǀĞůĐĂŶďĞĚŽŶĞŝŵŵĞĚŝĂƚĞůLJďLJĐŚĞĐŬŝŶŐƚŚĞƚƌĂŶͲ
ƐƉĂƌĞŶƚŐĂƵŐĞ/ĨƚŚĞŽŝůůĞǀĞůŝƐůŽǁƚŽƉƵƉƵƐŝŶŐƚŚĞƐĂŵĞƚLJƉĞŽĨŽŝů
ƚŚĂƚŝƐŝŶƚŚĞǁŝŶĐŚdŽƚŽƉƵƉĨŽůůŽǁƚŚĞĂďŽǀĞƐƚĞƉƐ
dŚĞŽŝůůĞǀĞůŵƵƐƚďĞĐŚĞĐŬĞĚǁŚĞŶƚŚĞŵĂĐŚŝŶĞŚĂƐďĞĞŶ
ŽīĨŽƌĂƚůĞĂƐƚϯϬŵŝŶƵƚĞƐ
WARNING
dŚĞƵƐĞĚŽŝůŵƵƐƚďĞŐŝǀĞŶƚŽĂĮƌŵƚŚĂƚŝƐĂƵƚŚŽƌŝƐĞĚƚŽĚŝƐƉŽƐĞŽĨŝƚ
Do not release into the environment.
1
༃Oil level gauge
പDhDϬϬϭϱƌĞǀϬϵപͲϭϳͲ
11. ELECTRICAL CONNECTIONS
ĞĨŽƌĞŵĂŬŝŶŐƚŚĞĞůĞĐƚƌŝĐĂůĐŽŶŶĞĐƟŽŶƐŝŶƐƚĂůůĞƌƐDh^dŵĂŬĞƐƵƌĞ
ƚŚĂƚƚŚĞŵĂŝŶƐǀŽůƚĂŐĞŵĂƚĐŚĞƐƚŚĞƚĞĐŚŶŝĐĂůƐƉĞĐŝĮĐĂƟŽŶƐĂŶĚƚŚĞ
ĚĂƚĂŽŶƚŚĞǁŝŶĐŚŝĚĞŶƟĮĐĂƟŽŶƉůĂƚĞ
ůůĞůĞĐƚƌŝĐĂůĐŽŶŶĞĐƟŽŶƐŵƵƐƚďĞŵĂĚĞǁŝƚŚƚŚĞŵĂŝŶ
ƐǁŝƚĐŚŝŶƚŚĞK&&ƉŽƐŝƟŽŶ
DĂŬĞƐƵƌĞƚŚĂƚƚŚĞƌĂƚĞĚƐƵƉƉůLJǀŽůƚĂŐĞŝƐŵĂŝŶƚĂŝŶĞĚ
ĂƚĂůůƟŵĞƐ
If they match, connect the electric motor.
1 ELECTRIC MOTOR
hƐŝŶŐƚŚĞǁŝƌŝŶŐĚŝĂŐƌĂŵ;ǁŚŝĐŚĐĂŶďĞĨŽƵŶĚŝŶƚŚĞŵŽƚŽƌƚĞƌŵŝŶĂů
ďŽdžͿŵĂŬĞƚŚĞĞůĞĐƚƌŝĐĂůĐŽŶŶĞĐƟŽŶƐĂŶĚŵĂŬĞƐƵƌĞƚŚĂƚLJŽƵĐŽŶŶĞĐƚ
ƚŚĞƉŚĂƐĞƐĂŶĚĞĂƌƚŚĐŽƌƌĞĐƚůLJ
IMPORTANT NOTE
Any thermistors on the motor MUST BE CONNECTED TO A
SPECIFIC RELAY ONLY.
/ŶĐŽƌƌĞĐƚĐŽŶŶĞĐƟŽŶŽĨƚŚĞƚŚĞƌŵŝƐƚŽƌƐǁŝůůďƵƌŶƚŚĞŵŽƵƚŝŵŵĞĚŝĂͲ
tely.
2 AUXILIARIES
ŽŶŶĞĐƚĂŶLJĂƵdžŝůŝĂƌŝĞƐďLJƌĞĨĞƌƌŝŶŐƚŽƚŚĞǁŝƌŝŶŐĚŝĂŐƌĂŵƉůĂĐĞĚ
ƵŶĚĞƌƚŚĞƚĞƌŵŝŶĂůďŽdžĐŽǀĞƌŽƌĞŶĐůŽƐĞĚǁŝƚŚƚŚŝƐŵĂŶƵĂů
ŚĞĐŬƚŚĂƚƚŚĞƚĞŶƐŝŽŶŽĨƚŚĞŝŶƐƚĂůůĞĚďƌĂŬĞĐŽƌƌĞƐƉŽŶĚƐƚŽƚŚĂƚŽĨ
ŝƚƐĚĞĚŝĐĂƚĞĚĐŚĂƌŐĞƌĐŚĞĐŬƚŚĂƚƚŚĞĐŽŝůĐŽŶŶĞĐƟŽŶƐĐŽƌƌĞƐƉŽŶĚƚŽ
those indicated in the diagram under the terminal board cover. The
ŝŶƐƚĂůůĞƌŝƐƌĞƐƉŽŶƐŝďůĞĨŽƌƉƌŽǀŝĚŝŶŐĂƐƵŝƚĂďůĞƐƵƌŐĞƐƵƉƉƌĞƐƐŽƌƚŽ
ƉƌŽƚĞĐƚƚŚĞďƌĂŬĞĐŽŝů
WůĞĂƐĞĂůƐŽƌĞŵĞŵďĞƌƚŽĐŚĞĐŬƚŚĞĨĂŶǀŽůƚĂŐĞĂŶĚƉŽǁĞƌĨƌĞƋƵĞŶĐLJ
ŌĞƌĐŽŶŶĞĐƟŶŐĐůŽƐĞƚŚĞƚĞƌŵŝŶĂůďŽdž
/ŶĂŶLJŵŽƚŽƌĐŽŶĮŐƵƌĂƟŽŶĂůǁĂLJƐĐŽŶŶĞĐƚƚŚĞĐŽƌƌĞĐƚǀŽůƚĂŐĞ;sΕͿƚŽƚĞƌŵŝŶĂůƐϭϮŽĨƚŚĞ
fan.
പDhDϬϬϭϱƌĞǀϬϵപͲϭϴͲ
12. WIRING DIAGRAM
ϮDŽƚŽƌ^ƚĂƌĐŽŶŶĞĐƟŽŶ
2W2 2V2 2U2
2W1 2V1 2U1
1W2 1V2 1U2
1W1 1V1 1U1
L1 L2 L3 L1 L2 L3
Fan
Thermocontacts
Thermistors
^ĞƌŝĞƐͲĐŽŶŶĞĐƚĞĚĐŽŝůƐ
GND
^ƚĂƌƉŽŝŶƚ
^ƚĂƌƉŽŝŶƚ
;ƚŚƌĞĞͲƉŚĂƐĞůŝŶĞͿ
,ŝŐŚƐƉĞĞĚ
;ƚŚƌĞĞͲƉŚĂƐĞůŝŶĞͿ
>ŽǁƐƉĞĞĚ
Fan
ǀŽůƚĂŐĞΕ
Thermistors нͲ
ƌĂŬĞ
ƉŽǁĞƌƐƵƉƉůLJ
Thermocontacts Thermistors resistance
ŽŶŽƚĂƉƉůLJǀŽůƚĂŐĞƐхϱsƚŽ
thermistor terminals
sΕ;Ϳ
DĂdžĐƵƌƌĞŶƚ
T < 150°C 300 Ohm
dхϭϱϬΣϰ<KŚŵ
പDhDϬϬϭϱƌĞǀϬϵപͲϭϵͲ
ϮDŽƚŽƌĞůƚĂĐŽŶŶĞĐƟŽŶ
2W2 2V2 2U2
2W1 2V1 2U1
1W2 1V2 1U2
1W1 1V1 1U1
L1 L2 L3 L1 L2 L3
Fan
Thermocontacts
Thermistors
^ĞƌŝĞƐͲĐŽŶŶĞĐƚĞĚĐŽŝůƐ
GND
^ƚĂƌƉŽŝŶƚ
^ƚĂƌƉŽŝŶƚ
;ƚŚƌĞĞͲƉŚĂƐĞůŝŶĞͿ
,ŝŐŚƐƉĞĞĚ
;ƚŚƌĞĞͲƉŚĂƐĞůŝŶĞͿ
>ŽǁƐƉĞĞĚ
Fan
ǀŽůƚĂŐĞΕ
Thermistors нͲ
ƌĂŬĞ
ƉŽǁĞƌƐƵƉƉůLJ
Thermocontacts Thermistors resistance
ŽŶŽƚĂƉƉůLJǀŽůƚĂŐĞƐхϱsƚŽ
thermistor terminals
sΕ;Ϳ
DĂdžĐƵƌƌĞŶƚ
T < 150°C 300 Ohm
dхϭϱϬΣϰ<KŚŵ
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