Upright MX19 User manual

8
ITEM
Platform Size (Inside min.)
Standard w/Deck
Optional w/o Deck
Maximum Platform Capacity (Distributed)
Standard w/Deck
Optional w/o Deck
Maximum Number of Occupants
Standard w/Deck
Optional w/o Deck
Height
Working Height
Maximum Platform Height
Minimum Platform Height
Dimensions
Weight
Overall Width
Overall Height (Lowered)
Overall Length (Deck in)
Driveable Height
Surface Speed
Platform Lowered
Platform Raised
Energy Source
System Voltage
Battery Charger
Battery Duty Cycle
Hydraulic Tank Capacity
Maximum Hydraulic System Pressure
Lift System
Drive Control
Control System
Horizontal Drive
Tires
Parking Brakes
Turning Radius
Maximum Gradeability
Wheel Base
Guardrails
Toeboard
MX15
22.5 in. x 98.5 in. (.57 m x 2.5 m)
26 in. x 62 in. (.66 m x 1.57 m)
550 lbs. (250 kg)
660 lbs. (300 kg)
Two people, only one person on Deck
Two people
20 ft. 9 in. (6.32 m)
14 ft. 9 in. (4.5 m)
36.2 in. (920 mm)
1,962 lbs. (890 kg)
30 in. (760 mm)
76 in. (1.93 m)
63 in. (1.60 m)
14 ft. 9 in. (4.5 m)
2.75 mph (4.43 km/h)
.75 mph (1.2 km/h)
24V battery pack (4-220 ampere hour, 6 Volt
batteries, min. wt. 62 lbs (28.12 kg) each), 4 HP
DC electric motor
24 VDC
20 AMP, 120 VAC 60 Hz, Automatic
25% for 8 Hours
3.4 gal (12.9 L)
2500 psi (172 Bar)
One Single Stage Lift Cylinder
Proportional
Proportional Joystick Controller with Interlock
Lever, Footswitch, Toggle Selector Switch, and
Red Mushroom Emergency Stop Switch
Dual Front Wheel
12 in. (30.5 cm) diameter solid rubber,
Non-marking
Dual, Spring Applied, Hydraulic Release
1 in. (25 mm) Inside
25% (14°)
48.5 in. (1.23 m)
39 in. (1.02 m) or 43.5 in. (1.10 m)
6 in. (152 mm)
MX19
22.5 in. x 98.5 in. (.57 m x 2.5 m)
26 in. x 62 in. (.66 m x 1.57 m)
500 lbs. (225 kg)
550 lbs. (250 kg)
Two people, only one person on Deck
Two people
25 ft. (7.62 m)
19 ft. (5.8 m)
40.15 in. (1020 mm)
2,160 lbs. (980 kg)
30 in. (760 mm)
80 in. (2.03 m)
63 in. (1.60 m)
19 ft. (5.8 m)
2.75 mph (4.43 km/h)
.75 mph (1.2 km/h)
24V battery pack (4-220 ampere hour, 6 Volt
batteries, min. wt. 62 lbs (28.12 kg) each), 4 HP
DC electric motor
24 VDC
20 AMP, 120 VAC 60 Hz, Automatic
25% for 8 Hours
3.4 gal (12.9 L)
2700 psi (186 Bar)
One Single Stage Lift Cylinder
Proportional
Proportional Joystick Controller with Interlock
Lever, Footswitch, Toggle Selector Switch, and
Red Mushroom Emergency Stop Switch
Dual Front Wheel
12 in. (30.5 cm) diameter solid rubber,
Non-marking
Dual, Spring Applied, Hydraulic Release
1 in. (25 mm) Inside
25% (14°)
48.5 in. (1.23 m)
39 in. (1.02 m) or 43.5 in. (1.10 m)
6 in. (152 mm)
FOR MORE INFORMATION
Local Distributor:
USATEL: [phone] or [phone]
FAX: [phone]
801 S. Pine St., Madera, CA 93637
060570-002
06-02
Specifications*
* Specifications subject to change without notice.
Safety Rules and Operating Instructions
Safety Rules and Operating Instructions
Meets or exceeds all applicable requirements of OSHA and ANSI A92.6-1990
Refer to Service Manual for complete parts and service information.
1
MX15/19
NEVER operate the machine
within ten feet of power lines.
THISMACHINEISNOTINSU-
LATED.
NEVERelevatetheplatformor
drive the machine while el-
evated unless the machine is
on firm level surface.
NEVER sit, stand or climb on
guardrail or midrail.
NEVER operate the machine without first surveying the work area for surface hazards such as
holes, drop-offs, bumps and debris.
NEVER operate the machine if all guardrails are not properly in place and secured with all
fasteners properly torqued.
SECURE chain across entrance after mounting platform.
NEVER use ladders or scaffolding on the platform.
NEVER attach overhanging loads or increase platform size.
LOOK up, down and around for overhead obstructions and electrical conductors.
DISTRIBUTE all loads evenly on the platform. See the back cover for maximum platform loads.
NEVER use damaged equipment. (Contact UpRight for instructions. See toll free number on
back cover.)
NEVER change operating or safety systems.
INSPECT the machine thoroughly for cracked welds, loose hardware, hydraulic leaks, damaged
control cable, loose wire connections and wheel bolts.
NEVER climb down elevating assembly with the platform elevated.
NEVER perform service on machine while platform is elevated without blocking elevating assembly.
NEVER recharge batteries near sparks or open flame; batteries that are being charged emit
highly explosive hydrogen gas.
AFTER USE secure the work platform against unauthorized use by turning key switch off and
removing key.
NEVER replace any component or part with anything other than original UpRight replacement
parts without the manufacturer's written consent.
Safety Rules and Operating Instructions
Safety Rules and Operating Instructions
WARNING
All personnel shall carefully read, understand and follow all safety rules,
operating instructions and the Scaffold Industry Association's MANUAL OF
RESPONSIBILITIES before performing maintenance on or operating any
UpRight aerial work platform.
Operator Manual
MX15/19
SERIAL NO. 8791-Current

2
Figure 2: Controller
position and fully elevate platform.
12. Visually inspect the elevating assembly for
damage or erratic operation. Check for missing or
loose parts.
13. Verify that depression mechanism supports have
rotated into position under machine.
12. Partially lower the platform by pushing Chassis
Lift Switch to DOWN, and check operation of
the audible lowering alarm.
13. Open the Chassis Emergency Lowering Valve
(Figure 3) to check for proper operation, by
pulling the knob out. When the platform is
lowered, release the knob.
14. Turn the Chassis Key Switch to DECK.
15. Close and latch module doors.
16. Check that route is clear of persons, obstruc-
tions, holes and drop-offs, level and capable of
supporting the wheel loads.
17. After mounting platform latch chain across
entrance.
18. Pull Emergency Stop Button out to the ON
position.
19. Position Drive/Lift Switch to DRIVE.
20. While depressing the Interlock Lever, slowly
position the Control Lever to FORWARD then
REVERSE to check for speed and directional
control. The farther you push or pull the Control
Lever from center the faster the machine will
travel.
21. Push Steering Switch RIGHT then LEFT to
check for steering control.
22. Push the Emergency Stop Switch Button.
Introduction
This manual covers the MX15/19 Work Platforms.
This manual must be stored on the machine at
all times.
Pre-Operation and Safety
Inspection
Read, understand and follow all safety rules
and operating instructions and then perform
the following steps each day before use.
1. Open modules and inspect for damage, oil
leaks or missing parts.
2. Check the level of the hydraulic oil with the
platform fully lowered. The hydraulic reservoir
is located at the rear of the machine. Remove
the reservoir cap, oil should be visible on the
dipstick. Add ISO #46 hydraulic oil if necessary.
3. Check that fluid level in the batteries is correct
(See Battery Maintenance, Page 6).
4. Verify batteries are charged.
5. Check that A.C. extension cord has been
disconnected from the plug in the right Chassis
Module (Figure 4) and the module door secured.
6. Check that all guardrails are in place and all
fasteners are properly tightened.
7. Carefully inspect the entire work platform for
damage such as cracked welds or structural
members, loose or missing parts, oil leaks,
damaged cables or hoses, loose connections
and tire damage.
8. Move machine, if necessary, to unobstructed
area to allow for full elevation.
9. Turn Chassis and Platform Emergency Stop
Switches ON (Figure 1 & 2) by pulling the
button out.
10. Turn the Chassis Key Switch (Figure 1) to
CHASSIS.
11. Push Chassis Lift Switch (Figure 1) to UP
Figure 1: Chassis, Right Side
Chassis Lift
Switch
Chassis
Emergency
Stop Switch
Pothole Protection
Support
Key Switch
Steering
Switch Interlock Lever
Control Lever
Drive/Lift
Switch
Emergency
Stop Switch
7
9
MX-SERIES LABEL INSTALLATION: THESE LABELS SHALL BE PRESENT AND IN GOOD
CONDITION BEFORE OPERATING THE WORK PLATFORM. BE SURE TO READ, UNDER-
STAND AND FOLLOW THESE LABELS BEFORE OPERATING THE WORK PLATFORM.
NOTE: Labels can be ordered by using Part Number located by each label.
For machines equipped with options consult service manual.
66556-001
4-REQUIRED
66553-000
2-REQUIRED
66555-000
1-REQUIRED
63255-001
1-REQUIRED
66554-000
1-REQUIRED
66551-000
1-REQUIRED
66557-002
2-REQUIRED
USED ON MX-15 WITH DECK
AND MX-19 WITHOUT DECK
66557-001
2-REQUIRED
USED ON MX-19 WITH DECK
66557-003
2-REQUIRED
USED ON MX-15 WITHOUT DECK
10076-001
1-REQUIRED
61220-001
1-REQUIRED
60197-000
1-REQUIRED
14222-003
5-REQUIRED
66552-000
2-REQUIRED
66550-000
1-REQUIRED
61205-000
1-REQUIRED
66560-011
1-REQUIRED
66556-000
1-REQUIRED
05221-000
2-REQUIRED
62562-001
2-REQUIRED
66559-000
1-REQUIRED
066558-000
1-REQUIRED
101252-001
1-REQUIRED

6
Battery Maintenance
Hazard of explosive gas mixture. Keep
sparks, flame and smoking materials away
from batteries.
Always wear safety glasses when working
with batteries.
Battery fluid is highly corrosive. Rinse away
any spilled fluid thoroughly with clean water.
Always replace batteries with UpRight
batteries or manufacturer approved
replacements weighing at least 62 lbs. (28 kg)
each.
Check battery fluid level daily, especially if work
platform is being used in a warm, dry climate.
If electrolyte level is lower than 3/8in. (10 mm)
above plates add distilled water only. DO NOT use
tap water with high mineral content it will shorten
battery life.
Keep terminals and tops of batteries clean.
Refer to the Service Manual to extend battery life
and for complete service instructions.
Battery Charging
Charge batteries at end of each work shift or
sooner if batteries have been discharged.
Charge batteries in a well ventilated area.
Do not charge batteries when the work
platform is in an area containing sparks or
flames.
Permanent damage to batteries will result if
batteries are not immediately recharged
after discharging.
Never leave charger operating unattended
for more than two days.
Never disconnect cables from batteries
when charger is operating.
Keep charger dry.
1. Check battery fluid level. If electrolyte level is
lower than 3/8in. (10 mm) above plates add
distilled water only.
2. Connect extension cord to charger outlet plug
in Left Chassis Door. Connect extension cord
(12 guage conductor minimum and 50 ft. (15 m)
in length maximum) to properly grounded outlet
of proper voltage and frequency.
3. Charger turns on automatically after a short
delay, the LED charge indicator will illuminate.
4. Charger turns off automatically when batteries
are fully charged, the LED charge indicator will
blink.
Figure 7: Chassis Module, Left Side
Green LED
Indicator
Charger Outlet Plug
3
Operation
Before operating work platform ensure that pre-
operation and safety inspection has been completed,
any deficiencies have been corrected and the opera-
tor has been thoroughly trained on this machine.
Travel With Platform Lowered
1. Check that route is clear of people, obstruc-
tions, holes and drop-offs, is level and is
capable of supporting wheel loads.
2. Verify Chassis Key Switch is turned to DECK
and Chassis Emergency Stop Switch is ON,
pull button out.
3. After mounting platform lower top guardrail and
latch chain across entrance.
4. Check clearances above, below and to the
sides of platform.
5. Pull Controller Emergency Stop Button out to ON
position. When button is pushed down Emer-
gency Stop Switch will automatically go to OFF
position.
6. Position Drive/Lift Switch to DRIVE.
7. While depressing the Interlock Lever, slowly
push or pull the Control Lever to FORWARD or
REVERSE position to travel in the desired
direction. The farther you push or pull the
Control Lever from center the faster the ma-
chine will travel.
Steering
1. Position Drive/Lift Switch to DRIVE.
2. While depressing the Interlock Lever, push the
Steering Switch to RIGHT or LEFT to turn wheels
in the desired direction. Observe the tires while
maneuvering the work platform to ensure proper
direction.
NOTE: Steering is not self-centering. Wheels
must be returned to straight ahead position by
operating Steering Switch.
Figure 3: Emergency Lowering Valve Knob
Elevating Platform
1. Position Drive/Lift Switch to LIFT.
2. While depressing the Interlock Lever, push
Control Lever forward to UP, the farther you push
the Control Lever the faster the Platform will elevate.
3. If machine is not level the Tilt Alarm will sound
and the machine will not lift or drive. If the Tilt
alarm sounds the platform must be lowered
and the machine moved to a level location
before attempting to re-elevate the Platform.
NOTE: Depression mechanism will automati-
cally lower when platform is raised and
automatically raise when platform is lowered
completely and driven.
Travel With Platform Elevated
NOTE: Work platform will travel at reduced
speed when platform is elevated.
1. Check that route is clear of persons, obstruc-
tions, holes and drop-offs, is level and capable
of supporting the wheel loads.
2. Check clearances above, below and to the
sides of platform.
3. Position Drive/Lift Switch to DRIVE position.
4. While depressing the Interlock Lever, push
Control Lever to FORWARD or REVERSE for
desired direction of travel.
5. If the machine is not level the Tilt Alarm will
sound and the machine will not lift or drive. If
the Tilt Alarm sounds the platform must be
lowered and the machine moved to a level
location before attempting to re-elevate the
platform.
Lowering Platform
1. Position Drive/Lift Switch to LIFT.
2. While depressing the Interlock Lever, pull back
on the Control Lever.
Emergency Lowering
If the platform should fail to lower, NEVER
climb down the elevating assembly.
The Emergency Lowering Valve Knob is located
between the scissors at the rear of the machine
(Figure 3).
1. Open the Emergency Lowering Valve by pulling
and holding the knob.
2. To close, release the knob.
The platform will not elevate if the Emergency
Lowering Valve is open.

4
Transporting Work Platform
By Forklift
NOTE: Forklifting is for transporting only.
See specifications for weight of work
platform and be certain that forklift is of
adequate capacity to lift platform.
Forklift from side or rear using fork pockets pro-
vided (Figure 5).
By Crane
1. Secure straps to chassis lifting/tie down points
only (Figure 5).
By Truck
1. Maneuver the work platform into transport
position and chock wheels.
2. Secure the work platform to the transport
vehicle with chains or straps of adequate load
capacity attached to the chassis lifting/tie down
points (Figure 5).
Overtightening of chains or straps attached
to tie down lugs may result in damage to
work platform.
After Use Each Day
1. Ensure that the platform is fully lowered.
2. Park the machine on level ground, preferably
under cover, secure against vandals, children
or unauthorized operation.
3. Turn the Key Switch to OFF and remove the
key to prevent unauthorized operation.
Parking Brake Release (Figure 4)
Perform the following only when the machine will not
operate under its own power and it is necessary to
move the machine or when towing the machine up a
grade or winching onto a trailer to transport.
The Brake Adjustment/Release Bolt is located at
the rear of the machine between the rear wheels.
1. To release the brakes loosen the jam nut and
bolt until the brakes disengage from the tires.
2. The machine will now roll when pushed or
pulled.
3. To re-engage the brakes tighten the bolt until
the brakes have fully engaged the tires, secure
the bolt with the locknut . Be sure to verify that
the brakes have fully engaged the rear tires
before the machine is operated.
Never operate work platform with the
Parking Brakes released. Serious injury or
damage could result.
Never tow faster than 1 ft./sec. (.3m/sec.).
Figure 5: Transporting Work Platform
Typical Tie Down/
Lifting Lug
Forklift
Forklift
Figure 4: Chassis Rear View
Brake Release
Bolt Hydraulic Tank
Cap
5
Figure 6: Blocking Elevating Assembly
Routine Service
Use the following table as a guide for routine
maintenance, refer to the Service Manual for
complete service instructions.
SERVICE OPERATION INTERVAL
Monthly 6 Months 2Years
Daily or or or
50Hrs. 250 Hrs. 1000 Hrs.
Clean entire work platform X
Check battery fluid level X
Charge batteries X
Check tires for damage X
Check hydraulic fluid level X
Check for peeling, faded or X
missing labels & replace
Check deck and guardrail X
fasteners for proper torque
Inspect elevating assembly X
for bends or cracks
Check for & repair collision X
damage
Check emergency lowering X
valve operation
Check electric motor X
brushes
Check pivot pin retaining rings X
Change hydraulic filter X
Check all fasteners for X
proper torque
Change hydraulic fluid X
Scissor Brace
Installed
Stowed Position
Maintenance
Never perform service on the work platform
in the Elevating Assembly area while the
platform is elevated without first blocking
the Elevating Assembly.
Blocking Elevating Assembly (Figure 6)
Installation
1. Park the work platform on firm level ground.
2. Verify Platform Emergency Stop Switch is ON.
3. Turn Chassis Key Switch to CHASSIS.
4. Position Chassis Lift Switch to UP and elevate
platform approximately 7 Ft. (2.1 m).
5. Rotate Scissor Brace to a verticle position.
6. Lower Platform until end of Scissor Arm Weld-
ment rests on Brace.
Storage
1. Slowly raise Platform from the Chassis Controls,
while holding Brace, until the end of the Scissor
Arm Weldment clears the Scissor Brace.
2. Rotate Scissor Brace forward to rest on Chassis.