Siemens SICAM MIC User guide

MC6-054-2.00
SICAM RTUs
SICAM MIC
System Description
Preface, Table of Contents
Introduction 1
System Overview 2
Function Packages 3
Ambient Conditions 4
System Components and Technical Data 5
Order Information A
Glossary

Siemens AG Order no.: MC6-054-2.00
Note
Please take notice of the notes and warnings for your safety in the preface.
Disclaimer of Liability
Although we have carefully checked the contents of this publication
for conformity with the hardware and software described, we cannot
guarantee complete conformity since errors cannot be excluded.
The information provided in this manual is checked at regular
intervals and any corrections that might become necessary are
included in the next releases. Any suggestions for improvement are
welcome.
Subject to change without prior notice.
Document Label: SIC1703-SYBSICAMMIC-ENG_V2.00
Release Date: 2014-07-23
Copyright
Copyright © Siemens AG 2014
The reproduction, transmission or use of this document or its
contents is not permitted without express written authority. Offend-
ers will be liable for damages. All rights, including rights created by
patent grant or registration of a utility model or design, are re-
served.

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Preface
Purpose of this manual
This manual describes the characteristics and functions of the system SICAM MIC. It contains
·Fields of application and advantages of the system
·Configuration possibilities
·Functional overviews
·Technical specifications
·Order information
Target Group
The document you are reading right now is addressed to users, who are in charge of the fol-
lowing engineering tasks:
·Evaluation of the suitability of the system
·Evaluation of the module specifications
·Evaluation of quotation criteria, such as technical specifications of the system or environ-
mental conditions
·Conceptual activities, such as design and configuration
Recommendations for Third-Party Products
Siemens does neither receive liability nor warranty for recommendations which are given or
implied by this manual. For the correct and intended use of the respective product the associ-
ated technical descriptions must be paid attention to in any case.
References to Third-Party Web Sites
Siemens is not responsible for the contents of third-party websites mentioned in this docu-
ment, as well as the correctness of the publications and links. For all product information the
respective manufacturer is responsible.

Preface
4SICAM RTUs, SICAM MIC System Description
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Placement into the Information Landscape
Document name Item number
Folder SICAM MIC MC6-000-1
SICAM MIC User Manual DC6-058-2
SICAM TM I/O Modules DC6-041-2
SICAM RTUs IEC 60870-5-101/104 Interoperability DC0-013-2
Ax 1703 IEC 60870-5-101/104 Interoperability DA0-046-2
Data Sheet CM-0819 MC0-043-2
Data Sheet CM-0821 MC0-031-2
Data Sheet CM-0822 MC0-033-2
Data Sheet CM-0823 MC0-035-2
Data Sheet CM-0827 MA0-025-2
Data Sheet CM-0829 MC0-045-2
Further Support
For more information, please contact our Customer Support Center:
Phone: [phone]
Fax: [phone]
(charges depending on provider)
e-mail: [e-mail]
The Siemens Power Academy offers a comprehensive program of professional training events
in the fields of power generation, distribution and transmission.
Main training centers are:
Nuremberg, Germany (Head Office)
Phone: [phone]
Fax: [phone]
[e-mail]
Vienna, Austria
Phone: [phone]
Fax: [phone]
power-academy[email protected]m
Schenectady, NY, USA
Phone: [phone]
Fax: [phone]
[e-mail]
Hebburn, United Kingdom
Phone: [phone]
Fax: [phone]
[e-mail]

Preface
SICAM RTUs, SICAM MIC System Description 5
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Notes on Safety
This manual does not constitute a complete catalog of all safety measures required for operat-
ing the equipment (module, device) in question because special operating conditions might
require additional measures. However, it does contain notes that must be adhered to for your
own personal safety and to avoid damage to property. These notes are highlighted with a
warning triangle and different keywords indicating different degrees of danger.
Danger
Means that death, serious bodily injury or considerable property damage will occur, if the appropriate
precautionary measures are not carried out.
Warning
Means that death, serious bodily injury or considerable property damage can occur, if the appropriate
precautionary measures are not carried out.
Caution
Means that minor bodily injury or property damage can occur, if the appropriate precautionary measures
are not carried out.
Note
Is important information about the product, the handling of the product or the respective part of the docu-
mentation, to which special attention is to be given.
Qualified Personnel
Commissioning and operation of the equipment (module, device) described in this manual
must be performed by qualified personnel only. As used in the safety notes contained in this
manual, qualified personnel are those persons who are authorized to commission, release,
ground, and tag devices, systems, and electrical circuits in accordance with safety standards.

Preface
6SICAM RTUs, SICAM MIC System Description
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Use as Prescribed
The equipment (device, module) must not be used for any other purposes than those de-
scribed in the Catalog and the Technical Description. If it is used together with third-party de-
vices and components, these must be recommended or approved by Siemens.
Correct and safe operation of the product requires adequate transportation, storage, installa-
tion, and mounting as well as appropriate use and maintenance.
During operation of electrical equipment, it is unavoidable that certain parts of this equipment
will carry dangerous voltages. Severe injury or damage to property can occur if the appropri-
ate measures are not taken:
·Hazardous voltages can be present on all switching components connected to the power
supply.
·Even after the supply voltage has been disconnected, hazardous voltages can still be pre-
sent in the equipment (capacitor storage).
·The limit values indicated in the manual or the operating instructions must not be exceed-
ed; that also applies to testing and commissioning.
Danger
Consider obligatory the safety rules for the accomplishment of works at electrical plants:
1. Switch off electricity all-pole and on all sides!
2. Ensure that electricity cannot be switched on again!
3. Double check that no electrical current is flowing!
4. Discharge, ground, short circuit!
5. Cover or otherwise isolate components that are still electrically active!

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Table of Contents
1Introduction.................................................................................................................11
1.1 Compact Telecontrol System SICAM MIC.......................................................12
1.2 SICAM MIC – The Advantages.......................................................................14
1.2.1 Features....................................................................................................14
1.2.2 Various Fields of Application......................................................................14
2System Overview ........................................................................................................15
2.1 Performance...................................................................................................16
2.2 Mechanical Structure......................................................................................17
2.3 Architecture....................................................................................................19
2.3.1 Power Supply Module................................................................................19
2.3.2 Master Control Element.............................................................................20
2.3.3 Peripheral Element....................................................................................22
2.3.3.1 I/O Modules..........................................................................................23
2.3.3.1.1 Configuration Notes.........................................................................24
2.3.3.2 TM Peripheral Bus................................................................................25
2.4 Communication..............................................................................................26
2.4.1 Process Communication and Engineering..................................................26
2.4.2 Transmission Modes..................................................................................27
2.4.3 Configurations...........................................................................................28
2.4.3.1 Multi-Point Traffic..................................................................................29
2.4.3.1.1 Dial-Up Traffic..................................................................................30
2.4.3.1.2 LAN/WAN........................................................................................32
2.4.3.1.3 Internet/GPRS.................................................................................33
2.5 Engineering....................................................................................................34
2.5.1 Integrated Webserver for Simple Applications............................................34
2.5.2 TOOLBOX II..............................................................................................34
3Function Packages......................................................................................................35
3.1 System Services.............................................................................................36
3.2 Telecontrol.....................................................................................................37
3.3 Automation.....................................................................................................38
4Ambient Conditions....................................................................................................39
4.1 Protection Type..............................................................................................40
4.2 Mechanical Ambient Conditions......................................................................41
4.3 Climatic Ambient Conditions...........................................................................42
4.4 Electromagnetic Compatibility.........................................................................43
4.4.1 System Properties.....................................................................................43
4.4.2 Power Supply DC......................................................................................44

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4.4.3 Digital and Analog I/Os..............................................................................45
4.4.4 Serial Communication V.24/V.28...............................................................45
4.4.5 Communication LAN..................................................................................46
5System Components and Technical Data..................................................................47
5.1 Mechanical Design.........................................................................................48
5.2 Power Supply Modules...................................................................................49
5.2.1 PS-6630....................................................................................................49
5.2.2 PS-6632....................................................................................................50
5.3 Master Control Modules..................................................................................51
5.3.1 CP-6020....................................................................................................51
5.3.2 CP-6040....................................................................................................53
5.4 Peripheral Element and I/O Modules..............................................................55
5.4.1 Acquisition and Preprocessing...................................................................56
5.4.1.1 DI-6100 ,DI-6101, DI-6104....................................................................56
5.4.1.2 DI-6102, DI-6103..................................................................................57
5.4.1.3 AI-6300, AI-6307, AI-6308....................................................................58
5.4.1.4 AI-6310................................................................................................59
5.4.1.5 TE-6430...............................................................................................59
5.4.2 Postprocessing and Output........................................................................60
5.4.2.1 DO-6200 ..............................................................................................60
5.4.2.1.1 Further Functions ............................................................................60
5.4.2.2 DO-6212 ..............................................................................................61
5.4.2.2.1 Further Functions ............................................................................61
5.4.2.3 DO-6220, DO-6221, DO-6230..............................................................62
5.4.2.3.1 Further Functions ............................................................................62
5.4.2.4 AO-6380...............................................................................................63
5.4.3 Return Information to Pulse Command Assignment...................................64
AOrder Information........................................................................................................67
A.1 Power Supply Modules...................................................................................68
A.2 Master Control Modules..................................................................................69
A.3 I/O Modules....................................................................................................70
A.4 Interface Modules...........................................................................................73
A.5 Accessories....................................................................................................74
A.5.1 Proprietary Modems..................................................................................74
A.5.2 Recommended Modems (Third-Party Devices)..........................................74
A.5.3 Cables and Plugs......................................................................................75
A.1.1. Recommanded Upstream Power Supply Units...........................................76
A.5.4 SIM Card...................................................................................................77
A.5.5 Miscellaneous ...........................................................................................77
A.6 Engineering Tools ..........................................................................................79
A.6.1 SICAM TOOLBOX II..................................................................................79
A.6.1.1 Toolsets...............................................................................................79

Table of Contents
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A.6.1.2 Packages.............................................................................................80
A.6.2 Web Engineering.......................................................................................80

Table of Contents
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SICAM RTUs, SICAM MIC System Description 11
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1Introduction
Contents
1.1 Compact Telecontrol System SICAM MIC.......................................................12
1.2 SICAM MIC – The Advantages.......................................................................14

Introduction
12 SICAM RTUs, SICAM MIC System Description
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1.1 Compact Telecontrol System SICAM MIC
Compact performance
SICAM MIC (Terminal Module for microcontrol) is a low-cost, modular, telecontrol substation
and belongs to the proven SICAM RTU automation family.
The devices consist of a master control element and various I/O modules. The master control
element serves for interfacing and supplying the I/O modules and provides a telecommunica-
tions interface in accordance with IEC 60870-5-101 for dial-up or multipoint traffic.
Alternatively, LAN/WAN communication can be used according to IEC 60870-5-104 over
Ethernet TCP/IP. All modules are designed for DIN rail mounting.
Practical engineering
Great importance was placed on keeping the engineering process as simple as possible.
That’s why the master control element has an integrated Web server for configuration, diag-
nostics and testing, so no special tools or additional licenses are needed. The tool is already
integrated in SICAM MIC and is operated with a standard Web browser.
Alternatively, it is also possibleto use SICAM TOOLBOX II,theintegrated engineering tool for
the entire SICAM RTU family.
Universal assembly
The modules are simply snapped onto a 35-mm DIN rail. Up to eight I/O modules can be
mounted in addition to the power supply module and the master control. The extension cable
CM-6810 enables the I/O modules to be distributed between two DIN rails. The advantage of
this is that even with limited space there is still adequate room for the modules.

Introduction
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Total application, fully flexible
·Thanks to its node functionality, the SICAM MIC hasmany different potential applications,
for example as an ordinary telecontrol substation with any kind of communication to a con-
trol center.
·If SICAM MIC does not offer adequate signal scope, additional SICAM MIC systems can
be readily connected.
·Freely programmable application programs for local control functions complete the all-
round versatility of the SICAM MIC.
·The SICAM MIC can be used optionally in multipoint or dial-up traffic, but also over
LAN/WAN networks. Transmission conforms to IEC 60870-5-101 or IEC 60870-5-104.
Good connections to the control center
·Multipoint traffic
External data transmission equipment can be connected via the V.28 interface.
·Dial-up traffic
A wide range of connection-oriented transmission media (analog, ISDN, GSM, TETRA) is
supported as standard.
·LAN/WAN
IEC 60870-5-104-compliant transmission based on Ethernet TCP/IP is used for communi-
cation.

Introduction
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1.2 SICAM MIC – The Advantages
1.2.1 Features
Your advantages at a glance:
·Integrated node functionality for interfacing additional equipment via various protocols
·Communication via IEC 60870-5-101/104
·Simple configuration via Web browser, without special tools or licenses
·Configuration, diagnostics and testing via integrated Web server
·Alternatively, the engineering process can also be carried out with SICAM TOOLBOX II
·Integrated remote maintenance, remote diagnostics and remote parameterization
·Application programs for local controls and interlocks
·Plug & Play for start-up and servicing through use of flash card or SIM card for data stor-
age
·Exchange of modules without need for a tool
·Direct connection of the process cables
·Mounting on 35 mm DIN rail
·Temperature range –25°C to +70°C
1.2.2 Various Fields of Application
The universal system SICAM MIC is ideally suitable for applications in:
·Hydropower plants
·Wind farms and solar plants
·Railway power supplies and tunnels
·Electrical distribution substations/secondary substations
·Gas distribution stations
·Pipelines
·Building protection and alarm sensors

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2System Overview
Contents
2.1 Performance...................................................................................................16
2.2 Mechanical Structure......................................................................................17
2.3 Architecture....................................................................................................19
2.4 Communication..............................................................................................26
2.5 Engineering....................................................................................................34

System Overview
16 SICAM RTUs, SICAM MIC System Description
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2.1 Performance
·Modular structured system
·Single processor solution
·Combined automation and telecontrol function
·Loadable firmware
·Offline and online parameter-settable
·Saving of firmware and application data on replaceable SIM card
·Communication with other automation units according to IEC 60870-5-101 (multipoint traf-
fic, dial-up traffic, point-to-point traffic)
·Communication with control center according to IEC 60870-5-104 (Ethernet TCP/IP) or
according to IEC 60870-5-101 (dial-up traffic)
·Standard protocols according to IEC 60870-5-101/104
·Spontaneous (acknowledged) transmission
·LED signaling on the front panel of the modules

System Overview
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2.2 Mechanical Structure
Installation takes place on a 35 mm DIN rail that is mounted horizontally or vertically on a ver-
tical standing rack. The sequence of modules from left to right or top to bottom is prescribed
as follows:
·1 power supply module (optionally 2 for redundancy)
·1 master control module
·Optionally up to 8 I/O modules
The electrical connection of the modules with the power supply takes place during the process
of latching together, whereby each module can be individually replaced.
Standard Structure
8 I/O-Modules
max.
Master Control Module
Power Supply Module

System Overview
18 SICAM RTUs, SICAM MIC System Description
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Redundant Power Supply (not suitable for power enhancement)
2-Line Arrangement
8 I/O-Modules
max.
Master Control Module
Power Supply Module
Power Supply Module
in total max.
8 I/O modules
Master control module
Power supply module

System Overview
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2.3 Architecture
2.3.1 Power Supply Module
The supply of SICAM MIC is carried out by a power supply module.
The power supply module provides the operating voltage
for the master control module and for the optional I/O
modules.
It provides also the operating voltage for the transmission
equipment for multi-point traffic and dial-up traffic.
Features and Functions
·Installation on DIN rail
·Input voltages alternatively
─24…60 VDC
─110…220 VDC
·System voltage output U1 5.1 VDC, max. 8 W
·System voltage output U2 switchable
─5.2 VDC, max. 2.5 W or
─10 VDC, max. 2.5 W
·Environmental conditions according to EMC+
·Removable screw terminals
·Supervision of the output voltage
·Can be connected in parallel for redundancy
·Function indication via LED
Product Overview
Type Designation Power
PS-6630 Power supply module 24…60 VDC (EMC+) 8 W
PS-6632 Power supply module 110…220 VDC (EMC+) 8 W

System Overview
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2.3.2 Master Control Element
Themaster control element is the heart of the system SICAM MIC. The hardware of themas-
ter control element is the master control module, and its functionality is provided by means of
a loadable and parameter-settable firmware.
On the master control module CP-6020 reside an inter-
face for the communication (serial), digital inputs and
outputs, as well as a lighted display.
On the master control module CP-6040 resides addition-
ally an interface for the communication via Ethernet.
The master control element contains all the central functions for processing and communica-
tion, and it provides the parameter-settable telecontrol function and the open-/closed-loop func-
tion.
Furthermore, the master control element is able to store events in an archive (DEAR) in case
of a communication fault. After elimination of the fault thesuperior control system can demand
the archive of themaster control element. By means of this function, a possible data loss will
be prevented.