Siemens SIMADYN D User manual

s
Contents, Foreword
In just a few steps to the first
project
Systemsoftware
Communications configuring
Changeover from STRUC V4.x
to D7-SYS
Closed-loop thristor current
control
Index
System- and communication
configuring D7-SYS
Manual
SIMADYN D
Edition 12.2003

Siemens Aktiengesellschaft
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highlighted in the Manual by a warning triangle and are marked as follows according to
the level of danger:
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DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or
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!
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CAUTION used with the safety alert symbol indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
CAUTION used without safety alert symbol indicates a potentially hazardous situation which, if not
avoided, may result in property damage.
NOTICE used without the safety alert symbol indicates a potential situation which, if not avoided,
may result in an undesireable result or state.
Note the following:
This device and its components may only be used for the applications described in the
catalog or the technical description, and only in connection with devices or components
from other manufacturers which have been approved or recommended by Siemens.
SIMATICand SIMADYN Dare registered trademarks of Siemens AG.
Third parties using for their own purposes any other names in this document which refer
to trademarks might infringe upon the rights of the trademark owners.
Safety guidelines
Correct usage
Trademarks
Copyright SIEMENS AG 2003 All rights reserved Disclaimer of liability
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We have checked the contents of this manual for agreement with
the hardware and software described. Since deviations cannot be
precluded entirely, we cannot guarantee full agreement.
However, the data in this manual are reviewed regularly and any
necessary corrections included in subsequent editions.
Suggestions for improvement are welcomed.
Siemens AG 2003
Technical data subject to change.

System- and communication configuring D7-SYS - SIMADYN D ii
Edition 12.2003
Editions
SIMADYN D
Manual
System- and communication configuring D7-SYS
Edition 12.2003
NOTE Please note that the current edition of this documentation contains
different editions of the individual chapters. The following overview tells
you when a chapter was revised the last time.
Chapter Edition
Foreword Edition 12.2003
1In just a few steps to the first project Edition 12.2001
2Systemsoftware Edition 03.2001
3Communications configuring Edition 12.2003
4Changeover from STRUC V4.x to D7-SYS Edition 03.2001
5Closed-loop thyristor current control Edition 06.2002
Overview
(chapter editions)

System- and communication configuring D7-SYS - SIMADYN D iii
Edition 12.2003
Foreword
This Manual explains the principle use and functions of the STEP 7
automation software with the main focus on the appropriate technological
and drive control components T400, FM 458-1 DP, SIMADYN D,
SIMATIC TDC or D7-SYS.
This Manual addresses programmers and commissioning engineers.
General knowhow regarding automation technology is required in order to
understand the contents of the Manual
This Manual is valid for SIMATIC D7-SYS Version 6.1.
If you have questions relating to the use of the products described in the
Manual, which cannot be answered here, then please contact your local
Siemens office. You can also call the Hotline:
• Tel.: [phone]
• Fax: [phone]
• e-mail: [email protected]m
Appropriate training courses are available in order to make it easier to get
to know the SIMADYN D automation system. Please contact the central
Training Center in D-Erlangen (I&S IS INA TC):
• Tel.: [phone], -27972
• Fax: [phone]
• Internet: www.siemens.de/sibrain
• Intranet: http://info-tc.erlm.siemens.de/
NOTE This user part of the Manual does not include any detailed
information/instructions with individual descriptions, but is only intended
to provide a basic procedure. More detailed information on the dialog
boxes in the software and how they are handled is provided in the
appropriate online help.
Purpose of this
Manual
Basic knowledge
required
Validity of the
Manual
Additional support
Training Center

Foreword
iv System- and communication configuring D7-SYS - SIMADYN D
Edition 12.2003
This manual is part of the overall documentation for the technological and
drive control components T400, FM 458, SIMADYN D, SIMATIC TDC
and SIMATIC D7-SYS:
Title Content
System and
communications
configuring D7-SYS
The first project in a few steps
This Section provides an extremely simple entry into the methodology when
assembling and programming the SIMATIC TDC/SIMADYN D control
system. It is especially conceived for first-time users of a control system.
System software
This Section provides basic know-how about the structure of the operating
system and an application program of a CPU. It should be used to obtain an
overview of the programming methodology, and basis for configuring user
programs.
Communications configuring
This section provides you with basic know-how about the communication
possibilities and how you configure links to the communication partners.
Changeover from STRUC V4.x to D7-SYS
Essential features are included in this section, which have changed over
STRUC V4.x with the introduction of SIMATIC D7-SYS.
STEP 7 option packages
for D7-SYS Basis software
This section explains the essential use and the functions of the STEP 7
automation software. For first users, it provides an overview on configuring,
programming and commissioning a station.
When working with the basis software, you can access the online help which
provides you with support when it comes to detailed questions on using the
software.
CFC
The CFC language (Continuous Function Chart) allows you to graphically
interconnect blocks.
When working with the particular software, you can also use the online help
which can answer detailed questions regarding the use of the
editors/compiler.
SFC
Configuring sequence controls using SFC (Sequential Function Chart) of
SIMATIC S7.
In the SFC editor, you generate a sequence chart using graphic resources.
The SFC elements of the chart are then positioned according to specific
rules.
Hardware The complete hardware spectrum is described as reference in this Manuals.
Function blocks These Reference Manuals provide you with an overview of selected function
blocks for the associated technological and drive control components T400,
FM 458-1 DP, SIMADYN D and SIMATIC TDC.
Information
overview

Foreword
System- and communication configuring D7-SYS - SIMADYN D v
Edition 12.2003
As first time user, we recommend that this Manual is used as follows:
• Please read the first section on using the software in order to get to
know some of the terminology and basic procedure.
• Then use the particular sections of the Manual if you wish to carry-out
certain processing steps (e.g. loading programs).
If you have already executed a small project, and have gained some
experience, then you can read individual sections of the Manual in order
to get up to speed about a specific subject.
Can be accessed globally at any time of the day:
Europe / Africa (Nuremberg)
Technical Support
Local time: Mon.-Fri. 7:00 to 17:00
Tel.: [phone]
Fax: [phone],
[phone] or
[phone]
E-Mail: [email protected]
GMT: +1:00
Europe / Africa (Nuremberg)
Authorization
Local time: Mon.-Fri. 7:00 to 17:00
Tel.: [phone]
Fax: [phone]
E-Mail: [email protected]
GMT: +1:00
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Technical Support and
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Local time: Mon.-Fri. 8:00 to 19:00
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only toll-free from the US:
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GMT: -5:00
Asia / Australia (Singapore)
Technical Support and
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Tel.: [phone]
Fax: [phone]
E-Mail: [email protected]
[e-mail]
GMT: +8:00
Guide
Automation and
Drives, Service &
Support

Foreword
vi System- and communication configuring D7-SYS - SIMADYN D
Edition 12.2003

System- and communication configuring D7-SYS - SIMADYN D vii
Edition 12.2003
Contents
Foreword........................................................................................................................................ iii
1In just a few steps to the first project ..................................................................................1-1
1.1 Prerequisites..........................................................................................................1-2
1.1.1 Software and hardware..........................................................................................1-2
1.1.2 What you can expect.............................................................................................1-4
1.2 Creating a new project...........................................................................................1-5
1.3 Defining the hardware............................................................................................1-5
1.4 Generating a CFC chart.........................................................................................1-6
1.4.1 Generating a new chart .........................................................................................1-6
1.4.2 Inserting, parameterizing and inter-connecting function blocks............................1-6
1.5 Testing, compiling and downloading the project .................................................1-10
1.5.1 Checking the project consistency and compiling.................................................1-10
1.5.2 Downloading the user project into the SIMADYN D-CPU module......................1-10
1.6 Testing the user project.......................................................................................1-12
1.6.1 Disconnecting the connection online...................................................................1-13
1.6.2 Generating a connection online...........................................................................1-13
1.6.3 Changing the parameterization online.................................................................1-13
1.6.4 Inserting a block online........................................................................................1-13
1.6.5 Deleting blocks online..........................................................................................1-13
1.7 Results.................................................................................................................1-14
1.8 Archiving the project............................................................................................1-14
2Systemsoftware......................................................................................................................2-1
2.1 Configuring.............................................................................................................2-2
2.1.1 General description................................................................................................2-2
2.1.1.1 Configuring tools....................................................................................................2-2
2.1.1.2 Configuring steps...................................................................................................2-3
2.1.1.3 Terminology and libraries ......................................................................................2-3
2.1.2 Configuring the hardware ......................................................................................2-4
2.1.2.1 The first step: Selecting the hardware modules ....................................................2-4
2.1.2.2 The second step: Parameterizing the hardware modules.....................................2-5
2.1.2.3 The third step: Checking the configuring...............................................................2-7
2.1.3 Creating CFC charts..............................................................................................2-7
2.1.3.1 The first step: Selecting the function blocks..........................................................2-7
2.1.3.2 The second step: Parameterizing and interconnecting function blocks................2-8
2.1.3.3 The third step: Compiling and loading the user program into the CPU...............2-13

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viii System- and communication configuring D7-SYS - SIMADYN D
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2.1.4 Operating statuses of a CPU module..................................................................2-14
2.1.5 Configuring example of a CPU module ...............................................................2-15
2.1.5.1 Task .....................................................................................................................2-15
2.1.5.2 Solution................................................................................................................2-15
2.1.6 Description and use of the signal transfer mechanisms......................................2-17
2.1.6.1 Data consistency..................................................................................................2-17
2.1.6.2 Data transfer within the same task of a CPU.......................................................2-18
2.1.6.3 Data transfer between various CPU tasks...........................................................2-18
2.1.6.4 Data transfer between cyclic tasks of several CPUs...........................................2-19
2.1.6.5 Data transfer between interrupt tasks of several CPUs ......................................2-20
2.1.6.6 Minimizing the deadtimes ....................................................................................2-21
2.1.6.7 Processing sequence within a basic CPU clock cycle ........................................2-21
2.1.6.8 Interconnection changes and limited number of interconnections ......................2-21
2.1.7 Significance and uses of the process image.......................................................2-23
2.1.7.1 Implementing the process image.........................................................................2-24
2.1.7.2 Process image for cyclic tasks.............................................................................2-25
2.1.7.3 Process image for interrupt tasks........................................................................2-26
2.1.8 Significance and application of the CPU synchronization...................................2-27
2.1.8.1 Time synchronization...........................................................................................2-27
2.1.8.2 Synchronizing its own basic clock cycle to the basic clock cycle of a master
CPU......................................................................................................................2-27
2.1.8.3 Synchronizing its own basic clock cycle to an interrupt task of a master CPU...2-28
2.1.8.4 Synchronizing its own interrupt tasks to interrupt tasks of a master CPU...........2-28
2.1.8.5 Synchronizing several SIMATIC TDC/SIMADYN D stations...............................2-28
2.1.8.6 Response when the synchronization fails ...........................................................2-28
2.1.8.7 Configuring the CPU basic clock cycle synchronization......................................2-28
2.1.8.8 Configuring the interrupt task synchronization ....................................................2-30
2.1.8.9 Example of a synchronization configuration........................................................2-31
2.1.9 Significance of the processor utilization ..............................................................2-31
2.1.9.1 Determining the approximate processor utilization..............................................2-31
2.1.9.2 Calculating the precise processor utilization .......................................................2-32
2.1.9.3 Mode of operation of the task administrator ........................................................2-32
2.1.9.4 Eliminating cycle errors........................................................................................2-34
2.1.10 Technical data of the operating system...............................................................2-34
2.1.10.1 Features...............................................................................................................2-34
2.1.10.2 The basic operating system functions .................................................................2-36
2.1.10.3 The service utility.................................................................................................2-39
2.2 Function description and user instructions..........................................................2-41
2.2.1 Fatal system error "H"..........................................................................................2-41
2.2.2 Background processing.......................................................................................2-43
2.2.2.1 Online test mode..................................................................................................2-44
2.3 System chart @SIMD ..........................................................................................2-45
3Communications configuring ...............................................................................................3-1
3.1 Introduction ............................................................................................................3-2
3.1.1 Basic information on communications...................................................................3-2
3.1.1.1 Overview of the various data couplings.................................................................3-2
3.1.2 Overview of the communication utilities.................................................................3-8
3.1.3 Communication block I/Os.....................................................................................3-9
3.1.3.1 Initialization input CTS...........................................................................................3-9

Contents
System- and communication configuring D7-SYS - SIMADYN D ix
Edition 12.2003
3.1.3.2 Address connections AT, AR and US..................................................................3-10
3.1.3.3 Data transfer mode, MOD input...........................................................................3-11
3.1.3.4 Firmware status, ECL, ECO connection..............................................................3-15
3.1.3.5 Status display, output YTS ..................................................................................3-15
3.1.4 Mode of operation of the couplings .....................................................................3-16
3.1.4.1 Central coupling blocks........................................................................................3-17
3.1.4.2 Transmitters and receivers..................................................................................3-18
3.1.4.3 Compatible net data structures............................................................................3-19
3.1.4.4 Number of coupling modules in a subrack ..........................................................3-20
3.1.4.5 Reorganizing a data interface..............................................................................3-20
3.2 Couplings on the subrack....................................................................................3-22
3.2.1 Local CPU coupling.............................................................................................3-22
3.2.2 Communications buffer coupling .........................................................................3-22
3.2.3 Coupling to EP3 modules....................................................................................3-23
3.3 Subrack coupling.................................................................................................3-25
3.3.1 Hardware structure..............................................................................................3-27
3.3.2 Scope of supply ...................................................................................................3-27
3.3.3 Response when "shutting down" a coupling partner...........................................3-27
3.3.4 Response when "powering-up" the master subrack............................................3-28
3.3.4.1 Acknowledging.....................................................................................................3-28
3.3.5 Restart frequency ................................................................................................3-29
3.3.6 Configuring...........................................................................................................3-30
3.4 Industrial Ethernet coupling (SINEC H1).............................................................3-31
3.4.1 Hardware and central coupling block ..................................................................3-32
3.4.1.1 Hardware .............................................................................................................3-32
3.4.1.2 Central coupling block @CSH11.........................................................................3-34
3.4.2 Communications via SINEC H1 layer 2...............................................................3-34
3.4.3 Communications via SINEC H1 layer 4...............................................................3-36
3.4.4 Communications via SINEC H1 layer 7 (STF).....................................................3-38
3.4.4.1 Address connections ...........................................................................................3-38
3.4.4.2 Communications utility, process data..................................................................3-40
3.4.4.3 Communications utility, message system............................................................3-42
3.4.5 System time.........................................................................................................3-44
3.4.6 Data quantities, sampling times...........................................................................3-44
3.4.7 NML network management..................................................................................3-45
3.5 PROFIBUS DP coupling......................................................................................3-46
3.5.1 Configuring with D7-SYS.....................................................................................3-47
3.5.1.1 Central coupling block .........................................................................................3-47
3.5.1.2 Address connections AT, AR...............................................................................3-48
3.5.1.3 SYNC/FREEZE commands.................................................................................3-49
3.5.1.4 Configuring versions of SYNC/FREEZE..............................................................3-50
3.5.1.5 Diagnostics function block...................................................................................3-54
3.5.2 Configuring with COM PROFIBUS......................................................................3-58
3.5.2.1 Harmonizing with data configured in CFC...........................................................3-58
3.5.2.2 SS52 as PROFIBUS slave ..................................................................................3-59
3.5.2.3 Loading the database..........................................................................................3-60
3.5.3 Start-up/diagnostics.............................................................................................3-61
3.5.3.1 LEDs....................................................................................................................3-61

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x System- and communication configuring D7-SYS - SIMADYN D
Edition 12.2003
3.5.3.2 Error class (ECL) and error code (ECO) .............................................................3-62
3.5.3.3 Application example, PROFIBUS DP coupling....................................................3-63
3.5.3.4 Typical configuration and system requirements..................................................3-64
3.5.3.5 Check list of the required hardware and software components for
SIMADYN D.........................................................................................................3-66
3.5.3.6 Configuring under STEP 7 CFC ..........................................................................3-67
3.5.3.7 Using transmit- and receive blocks......................................................................3-69
3.5.3.8 Configuring the typical configuration in CFC .......................................................3-70
3.5.3.9 Configuring the SS52 communications module with COM PROFIBUS..............3-73
3.5.3.10 Generating the COM database with COM PROFIBUS .......................................3-73
3.5.3.11 Downloading the COM database into the SS52..................................................3-81
3.5.3.12 Working with the "SS52load" download tool........................................................3-81
3.5.3.13 Behavior of the SS52 during and after the download..........................................3-81
3.6 PROFIBUS FDL coupling (SINEC L2 FDL).........................................................3-83
3.6.1 Hardware and central coupling block ..................................................................3-83
3.6.1.1 Hardware for PROFIBUS FDL.............................................................................3-83
3.6.1.2 Central coupling block @CSL2L for the PROFIBUS FDL coupling ....................3-84
3.6.1.3 Communications via PROFIBUS FDL.................................................................3-85
3.6.2 Data quantities, sampling times...........................................................................3-87
3.7 PROFIBUS FMS coupling (SINEC L2-FMS).......................................................3-88
3.7.1 Hardware and central coupling block ..................................................................3-90
3.7.1.1 Hardware for the PROFIBUS FMS coupling .......................................................3-90
3.7.1.2 Central coupling block @CSL2F for PROFIBUS FMS coupling..........................3-90
3.7.2 Communications via PROFIBUS FMS ................................................................3-91
3.7.3 SIMADYN D communications utility.....................................................................3-94
3.7.3.1 Process data........................................................................................................3-94
3.7.3.2 Message system..................................................................................................3-98
3.7.4 Tables ................................................................................................................3-100
3.7.4.1 Address parameters, FMS utilities.....................................................................3-100
3.7.5 Data quantities, sampling times.........................................................................3-102
3.7.6 COMSS5............................................................................................................3-102
3.7.6.1 Menu structure...................................................................................................3-103
3.7.6.2 Bus parameters..................................................................................................3-104
3.7.6.3 Communication associations.............................................................................3-106
3.7.6.4 Loading the database ........................................................................................3-116
3.7.7 Examples ...........................................................................................................3-118
3.7.7.1 Example 1: Process data between two SIMADYN D stations...........................3-118
3.7.7.2 Example 2: Process data between three SIMADYN D stations........................3-122
3.8 DUST1 coupling.................................................................................................3-127
3.8.1 Hardware structure ............................................................................................3-127
3.8.2 Configuring.........................................................................................................3-127
3.8.3 Configuring example, service to CFC................................................................3-128
3.8.4 Configuring example, process data between SIMADYN D subracks................3-128
3.8.4.1 Subrack 1...........................................................................................................3-128
3.8.4.2 Subrack 2...........................................................................................................3-129
3.9 DUST2 coupling.................................................................................................3-131
3.9.1 Hardware structure ............................................................................................3-131
3.9.2 Configuring.........................................................................................................3-131

Contents
System- and communication configuring D7-SYS - SIMADYN D xi
Edition 12.2003
3.10 DUST3 coupling.................................................................................................3-133
3.10.1 Hardware structure............................................................................................3-133
3.10.2 Configuring.........................................................................................................3-133
3.10.2.1 Data entries at inputs AT, AR............................................................................3-133
3.10.2.2 Central coupling block .......................................................................................3-134
3.10.2.3 Transmit/receive blocks.....................................................................................3-135
3.11 DUST7 coupling.................................................................................................3-136
3.11.1 General..............................................................................................................3-136
3.11.2 Hardware ...........................................................................................................3-136
3.11.3 Configuring.........................................................................................................3-136
3.12 MPI coupling......................................................................................................3-137
3.12.1 Characteristics and hardware............................................................................3-137
3.12.2 Configuring.........................................................................................................3-137
3.13 USS master coupling.........................................................................................3-138
3.13.1 Hardware structure............................................................................................3-138
3.13.2 Data transfer technique .....................................................................................3-141
3.13.3 Transferred net data..........................................................................................3-141
3.13.4 Configuring.........................................................................................................3-141
3.13.4.1 Central coupling block @CSU...........................................................................3-141
3.13.4.2 Function blocks which can be used...................................................................3-142
3.13.4.3 Telegram types..................................................................................................3-143
3.13.5 Mode of operation..............................................................................................3-143
3.13.6 USS master on the T400 technology module....................................................3-144
3.13.6.1 Basis network for the T400 technology module ................................................3-144
3.13.6.2 Initialization........................................................................................................3-145
3.13.6.3 Broadcast...........................................................................................................3-145
3.13.7 Literature............................................................................................................3-145
3.14 USS slave coupling............................................................................................3-146
3.14.1 Basis network for the T400 technology module ................................................3-146
3.14.2 Initialization........................................................................................................3-146
3.14.3 Exchanging process data ..................................................................................3-147
3.14.3.1 Transmitting.......................................................................................................3-147
3.14.3.2 Receiving...........................................................................................................3-147
3.14.4 Handling and visualizing parameters.................................................................3-148
3.14.5 Special features for 4-conductor operation of the USS-slave coupling.............3-148
3.14.6 USS-slave coupling via V24/RS232..................................................................3-148
3.15 Peer-to-peer coupling........................................................................................3-149
3.15.1 Initialization........................................................................................................3-149
3.15.2 Transferring process data..................................................................................3-149
3.15.2.1 Transmitting.......................................................................................................3-149
3.15.2.2 Receiving...........................................................................................................3-150
3.16 SIMATIC P-bus coupling ...................................................................................3-151
3.16.1 Overview of the 3 data transfer types, FM 458 ←→ SIMATIC-CPU.................3-152
3.16.2 Initiating a process interrupt on SIMATIC-CPU.................................................3-153
3.16.3 Data transfer via I/O accesses ..........................................................................3-154

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xii System- and communication configuring D7-SYS - SIMADYN D
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3.16.4 Transferring data sets........................................................................................3-156
3.17 SIMOLINK drive coupling...................................................................................3-160
3.17.1 Basic information ...............................................................................................3-160
3.17.2 Application with master-slave process data transfer.........................................3-162
3.17.3 Applications and modes which should be set....................................................3-163
3.17.4 Configuring - first steps......................................................................................3-166
3.17.4.1 Configuring the SIMOLINK coupling under STEP 7..........................................3-167
3.17.4.2 SIMOLINK function blocks.................................................................................3-171
3.17.4.3 Parameterizing the MASTERDRIVES MC.........................................................3-172
3.17.5 Coupling diagnostics..........................................................................................3-174
3.17.6 Options and accessories ...................................................................................3-176
3.18 Table function ....................................................................................................3-177
3.18.1 Introduction ........................................................................................................3-177
3.18.1.1 Overview, "Manual mode"..................................................................................3-178
3.18.1.2 Overview, "Automatic mode: Communications" ................................................3-178
3.18.1.3 Function block WR_TAB....................................................................................3-180
3.18.2 Manual mode .....................................................................................................3-182
3.18.2.1 Application..........................................................................................................3-182
3.18.2.2 Configuring.........................................................................................................3-183
3.18.3 Automatic mode: Communications....................................................................3-184
3.18.3.1 Application with an S7 control and SIMATIC FM 458 application module ........3-184
3.18.3.2 Configuring for S7 control and SIMATIC FM 458 application module...............3-186
3.18.3.3 Inserting tabular values in the data block ..........................................................3-188
3.18.3.3.1 Manually entering tabular values.......................................................................3-188
3.18.3.3.2 Importing tabular values.....................................................................................3-192
3.18.3.3.3 Subsequently downloading tabular values into a DB ........................................3-202
3.18.3.4 Structure of the data telegram for TCP/IP or DUST1 connection......................3-204
3.18.4 Automatic mode: Memory card..........................................................................3-205
3.18.4.1 Generating a table file in the csv format............................................................3-205
3.18.4.2 Working with the D7-SYS additionalComponentBuilder....................................3-207
3.18.4.3 Downloading......................................................................................................3-210
3.18.4.4 Configuring the function blocks..........................................................................3-212
3.19 Parameter access technique for D7-SYS..........................................................3-214
3.19.1 General description of the parameter functionalityinformation..........................3-214
3.19.1.1 Parameters ........................................................................................................3-214
3.19.1.2 BICO technology for SIMADYN D .....................................................................3-217
3.19.1.3 Status-dependent parameter changes ..............................................................3-221
3.19.1.4 Identifying SIMADYN D components.................................................................3-221
3.19.1.5 Units and unit texts ............................................................................................3-222
3.19.2 Parameterizing on the Application module FM 458...........................................3-225
3.19.2.1 Terminology .......................................................................................................3-225
3.19.2.2 Communications behavior .................................................................................3-226
3.19.2.3 Generating the hardware configuration .............................................................3-226
3.19.2.4 Functional scope................................................................................................3-227
3.19.2.5 Operator devices which can be connected........................................................3-228
3.20 Communications utility, display control..............................................................3-229
3.20.1 General description............................................................................................3-229
3.20.2 Hardware ...........................................................................................................3-229
3.20.3 Software.............................................................................................................3-230

Contents
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3.20.3.1 Central block @DIS...........................................................................................3-230
3.20.3.2 Process data acquisition blocks ........................................................................3-231
3.20.3.3 Acquisition blocks for binary values (only OP2)................................................3-232
3.20.3.4 Message output blocks (only OP2)....................................................................3-233
3.20.4 Application information ......................................................................................3-234
3.20.4.1 Computation times.............................................................................................3-235
3.20.4.2 Data transfer times ............................................................................................3-235
3.20.5 Configuring example..........................................................................................3-236
3.21 Communications utility, message system..........................................................3-239
3.21.1 Entry logic of the message entry blocks............................................................3-239
3.21.1.1 Message entry blocks for an activated message ..............................................3-239
3.21.1.2 Message entry blocks for an activated and a de-activated message................3-240
3.21.2 Configuring example for a message system .....................................................3-240
3.21.3 Output formats of the message evaluation block MSI.......................................3-244
3.21.3.1 Structure of an error- or alarm message ...........................................................3-244
3.21.3.2 Overview of the message formats.....................................................................3-244
3.21.3.3 Structure of an overflow message.....................................................................3-246
3.21.3.4 Structure of a communications error message..................................................3-246
3.21.3.5 System error message structure .......................................................................3-247
3.21.3.6 Detailed description of the message formats of function block MSI..................3-247
3.21.3.7 Output format of the message evaluation block MSPRI....................................3-251
3.22 Communications utility parameter processing...................................................3-254
3.22.1 Master configuring.............................................................................................3-254
3.22.1.1 Description of scope..........................................................................................3-254
3.22.1.2 Supported couplings..........................................................................................3-255
3.22.1.3 Telegram structure.............................................................................................3-255
3.22.1.4 Mode of operation of the PKW blocks...............................................................3-255
3.22.1.5 Configuring example..........................................................................................3-257
3.22.1.6 Task/response IDs.............................................................................................3-260
3.22.1.7 Task/response assignments..............................................................................3-262
3.22.1.8 Cascading..........................................................................................................3-262
3.22.1.9 Parameter change report processing................................................................3-263
3.22.1.10 Cyclic tasks........................................................................................................3-263
3.22.1.11 Temporary error messages from the DPI blocks...............................................3-263
3.22.1.12 Important drive converter settings .....................................................................3-264
3.23 For change tasks, the parameter change rights of the drive converter must be
set at the configured interface. Network............................................................3-265
3.23.1 Terminology.......................................................................................................3-265
3.23.2 Description.........................................................................................................3-265
3.23.3 Rigid network.....................................................................................................3-266
3.23.3.1 Address data in the rigid network......................................................................3-266
3.23.3.2 Assigning the data interfaces to the configured NTCs......................................3-268
3.23.3.3 Assigning the copying relationships of the NTC to NTD ...................................3-269
3.23.3.4 Route selection and errors ................................................................................3-269
3.23.3.5 Initialization of a rigid network............................................................................3-269
3.23.3.6 Channel modes..................................................................................................3-269
3.24 Communications utility process data.................................................................3-270
3.24.1 Receive- and transmit blocks ............................................................................3-270
3.24.1.1 Virtual connections ............................................................................................3-270
3.24.1.2 I/O of the CRV, CTV blocks...............................................................................3-274

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3.24.2 Channel marshalling blocks CCC4 and CDC4..................................................3-274
3.24.2.1 Group block CCC4.............................................................................................3-274
3.24.2.2 Distribution block CDC4.....................................................................................3-275
3.24.2.3 Compatible net data structure............................................................................3-276
3.24.3 Diagnostic outputs .............................................................................................3-276
3.24.3.1 Fault/error cause................................................................................................3-276
3.24.3.2 Channel assignment..........................................................................................3-277
3.24.3.3 Channel statuses...............................................................................................3-278
3.24.4 Introduction – "Pointer-based communication blocks" ......................................3-278
3.24.4.1 Principle mode of operation...............................................................................3-279
3.24.4.2 Applications........................................................................................................3-279
3.24.4.3 Features of pointer-based communications ......................................................3-280
3.24.4.4 Associated function blocks ................................................................................3-281
3.24.4.5 Pointer interface.................................................................................................3-281
3.24.4.6 Configuring information and instructions ...........................................................3-282
3.24.4.7 Examples of CFC screenshots..........................................................................3-282
3.25 Communications utility service ..........................................................................3-288
3.25.1 Function block SER ...........................................................................................3-289
3.25.2 System load, response times.............................................................................3-290
3.26 Communications utility time of day synchronization..........................................3-291
3.27 Communications with SIMATIC Operator Panels..............................................3-292
3.27.1 Configuring example..........................................................................................3-292
3.27.2 Configuring SIMADYN D....................................................................................3-293
3.27.2.1 Selecting the components in HWConfig............................................................3-293
3.27.2.2 Configuring with CFC.........................................................................................3-294
3.27.2.2.1 Initializing the OP7.............................................................................................3-295
3.27.2.2.2 Reading function block connections (I/O)..........................................................3-295
3.27.2.2.3 Writing function block connections ....................................................................3-296
3.27.2.2.4 Configuring events.............................................................................................3-297
3.27.2.2.5 Configuring alarm messages.............................................................................3-298
3.27.2.2.6 Configuring the function keyboard.....................................................................3-299
3.27.2.2.7 Configuring the interface area ...........................................................................3-300
3.27.2.3 Importing the symbol table.................................................................................3-301
3.27.3 Configuring the OP7 with ProTool/Lite ..............................................................3-302
3.27.4 Application information.......................................................................................3-303
3.27.4.1 Computation times.............................................................................................3-303
3.28 Communications with WinCC (MPI) ..................................................................3-304
3.29 Communications with WinCC (SINEC H1)........................................................3-306
3.29.1 Prerequisites......................................................................................................3-306
3.29.2 Process variables...............................................................................................3-307
3.29.2.1 SIMADYN D software ........................................................................................3-307
3.29.2.2 Configuring WinCC............................................................................................3-310
3.29.3 Binary events .....................................................................................................3-310
3.29.4 SIMADYN D messages......................................................................................3-310
3.29.4.1 SIMADYN D configuring software......................................................................3-310
3.29.4.2 WinCC configuring software..............................................................................3-312
3.29.5 Generating the address book using the CFC editor..........................................3-312
3.29.6 NML configuring software for CSH11................................................................3-313

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3.29.7 Address list import tool ADRIMP .......................................................................3-314
3.29.7.1 Prerequisites......................................................................................................3-314
3.29.7.1.1 Generating the variable definition file................................................................3-315
3.29.7.1.2 Generating and importing a new signal list........................................................3-315
3.29.7.1.3 Importing an existing signal list..........................................................................3-316
3.29.7.2 Checking the generated tag management in WinCC........................................3-316
3.29.8 Communications set-up, SIMADYN D-WinCC..................................................3-316
3.29.8.1 Connecting cable...............................................................................................3-316
3.29.8.2 Activating WinCC...............................................................................................3-317
3.29.8.3 Activating SIMADYN D......................................................................................3-317
4Changeover from STRUC V4.x to D7-SYS...........................................................................4-1
4.1 Function blocks......................................................................................................4-2
4.1.1 Assigning names to function block types and connections...................................4-2
4.1.2 Control blocks........................................................................................................4-3
4.1.3 Arithmetic blocks....................................................................................................4-4
4.1.4 Logic blocks...........................................................................................................4-5
4.1.5 Input/output blocks.................................................................................................4-8
4.1.6 Communication blocks...........................................................................................4-9
4.1.7 Conversion blocks ...............................................................................................4-13
4.1.8 Diagnostic blocks.................................................................................................4-14
4.1.9 SIMOVERT D block.............................................................................................4-14
4.1.10 COROS blocks ....................................................................................................4-15
4.2 Adapting specific connection attributes...............................................................4-16
4.2.1 Display utility........................................................................................................4-16
4.2.2 Equipment response utility...................................................................................4-17
4.2.3 Changing the data types for function blocks .......................................................4-17
4.3 Hardware differences...........................................................................................4-18
4.4 Communications..................................................................................................4-20
4.5 Configuring...........................................................................................................4-21
4.5.1 Configuring tools..................................................................................................4-21
4.5.2 Object-oriented handling of the configuring tools................................................4-22
4.5.3 Installation and de-installation .............................................................................4-22
4.6 Configuring, step by step.....................................................................................4-25
4.6.1 Administering the project data.............................................................................4-25
4.6.2 Configuring the hardware ....................................................................................4-25
4.6.3 Configuring the open-loop/closed-loop control....................................................4-27
4.6.4 Compiling and loading the user program.............................................................4-30
4.6.5 Test and start-up..................................................................................................4-31
4.7 V4.x terminology which is replaced by D7-SYS terminology...............................4-33
5Closed-loop thyristor current control..................................................................................5-1
5.1 Overview................................................................................................................5-2
5.1.1 Hardware configuration..........................................................................................5-3

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5.1.2 Software configuration...........................................................................................5-4
5.2 Function description...............................................................................................5-6
5.2.1 PA6, synchronization.............................................................................................5-6
5.2.1.1 Offset angle............................................................................................................5-8
5.2.1.2 Line supply analysis / rotating field detection ........................................................5-9
5.2.1.3 Synchronization and pulse generation ................................................................5-12
5.2.2 EMF, voltage - actual value sensing....................................................................5-15
5.2.3 SOL, switch-over logic.........................................................................................5-19
5.2.3.1 Fault evaluation and protection............................................................................5-25
5.2.4 CAV, current actual value sensing.......................................................................5-30
5.2.5 CSP, current setpoint calculation.........................................................................5-34
5.2.6 CPC, current pre-control......................................................................................5-36
5.2.7 CPI, current controller..........................................................................................5-38
5.2.8 PC6, firing angle controller ..................................................................................5-42
5.2.9 FCS, field current setpoint output........................................................................5-47
5.3 Commissioning ....................................................................................................5-51
5.3.1 Preparatory work..................................................................................................5-51
5.3.2 Entering the characteristic system quantities......................................................5-52
5.3.3 Current sensing calibration..................................................................................5-55
5.3.4 Voltage sensing calibration..................................................................................5-56
5.3.5 Determining the offset angle................................................................................5-56
5.3.6 Determining the armature time constant TA........................................................5-57
5.3.7 Optimizing the current controller..........................................................................5-59
5.3.8 Field supply..........................................................................................................5-61
5.4 Special features/issues........................................................................................5-63
5.4.1 Operation from 60 [Hz] line supplies....................................................................5-63
5.4.2 Operation with unstable line supplies..................................................................5-63
5.4.3 Communications utility, time synchronization......................................................5-64
5.5 Interfaces to the power electronics......................................................................5-65
5.5.1 SITOR set ............................................................................................................5-65
5.5.2 SITOR cabinet .....................................................................................................5-67
5.6 Definitions ............................................................................................................5-74
5.6.1 Formats................................................................................................................5-74
5.6.2 Designations........................................................................................................5-75
5.7 Abbreviations .......................................................................................................5-76
5.8 Appendix..............................................................................................................5-77
5.8.1 Standard configuration of parameters .................................................................5-77
5.8.2 Standard connections..........................................................................................5-81
5.8.3 Configuring example for normalization................................................................5-82
5.8.3.1 Representation with normalized values...............................................................5-82
5.8.3.2 Representation with absolute values...................................................................5-83
Index ..............................................................................................................................................I-1

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Contents
Foreword........................................................................................................................................ iii
1In just a few steps to the first project ..................................................................................1-1
1.1 Prerequisites..........................................................................................................1-2
1.1.1 Software and hardware..........................................................................................1-2
1.1.2 What you can expect.............................................................................................1-4
1.2 Creating a new project...........................................................................................1-5
1.3 Defining the hardware............................................................................................1-5
1.4 Generating a CFC chart.........................................................................................1-6
1.4.1 Generating a new chart .........................................................................................1-6
1.4.2 Inserting, parameterizing and inter-connecting function blocks............................1-6
1.5 Testing, compiling and downloading the project .................................................1-10
1.5.1 Checking the project consistency and compiling.................................................1-10
1.5.2 Downloading the user project into the SIMADYN D-CPU module......................1-10
1.6 Testing the user project.......................................................................................1-12
1.6.1 Disconnecting the connection online...................................................................1-13
1.6.2 Generating a connection online...........................................................................1-13
1.6.3 Changing the parameterization online.................................................................1-13
1.6.4 Inserting a block online........................................................................................1-13
1.6.5 Deleting blocks online..........................................................................................1-13
1.7 Results.................................................................................................................1-14
1.8 Archiving the project............................................................................................1-14
2Systemsoftware......................................................................................................................2-1
2.1 Configuring.............................................................................................................2-2
2.1.1 General description................................................................................................2-2
2.1.1.1 Configuring tools....................................................................................................2-2
2.1.1.2 Configuring steps...................................................................................................2-3
2.1.1.3 Terminology and libraries ......................................................................................2-3
2.1.2 Configuring the hardware ......................................................................................2-4
2.1.2.1 The first step: Selecting the hardware modules ....................................................2-4
2.1.2.2 The second step: Parameterizing the hardware modules.....................................2-5
2.1.2.3 The third step: Checking the configuring...............................................................2-7
2.1.3 Creating CFC charts..............................................................................................2-7
2.1.3.1 The first step: Selecting the function blocks..........................................................2-7
2.1.3.2 The second step: Parameterizing and interconnecting function blocks................2-8
2.1.3.3 The third step: Compiling and loading the user program into the CPU...............2-13

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2.1.4 Operating statuses of a CPU module..................................................................2-14
2.1.5 Configuring example of a CPU module ...............................................................2-15
2.1.5.1 Task .....................................................................................................................2-15
2.1.5.2 Solution................................................................................................................2-15
2.1.6 Description and use of the signal transfer mechanisms......................................2-17
2.1.6.1 Data consistency..................................................................................................2-17
2.1.6.2 Data transfer within the same task of a CPU.......................................................2-18
2.1.6.3 Data transfer between various CPU tasks...........................................................2-18
2.1.6.4 Data transfer between cyclic tasks of several CPUs...........................................2-19
2.1.6.5 Data transfer between interrupt tasks of several CPUs ......................................2-20
2.1.6.6 Minimizing the deadtimes ....................................................................................2-21
2.1.6.7 Processing sequence within a basic CPU clock cycle ........................................2-21
2.1.6.8 Interconnection changes and limited number of interconnections ......................2-21
2.1.7 Significance and uses of the process image.......................................................2-23
2.1.7.1 Implementing the process image.........................................................................2-24
2.1.7.2 Process image for cyclic tasks.............................................................................2-25
2.1.7.3 Process image for interrupt tasks........................................................................2-26
2.1.8 Significance and application of the CPU synchronization...................................2-27
2.1.8.1 Time synchronization...........................................................................................2-27
2.1.8.2 Synchronizing its own basic clock cycle to the basic clock cycle of a master
CPU......................................................................................................................2-27
2.1.8.3 Synchronizing its own basic clock cycle to an interrupt task of a master CPU...2-28
2.1.8.4 Synchronizing its own interrupt tasks to interrupt tasks of a master CPU...........2-28
2.1.8.5 Synchronizing several SIMATIC TDC/SIMADYN D stations...............................2-28
2.1.8.6 Response when the synchronization fails ...........................................................2-28
2.1.8.7 Configuring the CPU basic clock cycle synchronization......................................2-28
2.1.8.8 Configuring the interrupt task synchronization ....................................................2-30
2.1.8.9 Example of a synchronization configuration........................................................2-31
2.1.9 Significance of the processor utilization ..............................................................2-31
2.1.9.1 Determining the approximate processor utilization..............................................2-31
2.1.9.2 Calculating the precise processor utilization .......................................................2-32
2.1.9.3 Mode of operation of the task administrator ........................................................2-32
2.1.9.4 Eliminating cycle errors........................................................................................2-34
2.1.10 Technical data of the operating system...............................................................2-34
2.1.10.1 Features...............................................................................................................2-34
2.1.10.2 The basic operating system functions .................................................................2-36
2.1.10.3 The service utility.................................................................................................2-39
2.2 Function description and user instructions..........................................................2-41
2.2.1 Fatal system error "H"..........................................................................................2-41
2.2.2 Background processing.......................................................................................2-43
2.2.2.1 Online test mode..................................................................................................2-44
2.3 System chart @SIMD ..........................................................................................2-45
3Communications configuring ...............................................................................................3-1
3.1 Introduction ............................................................................................................3-2
3.1.1 Basic information on communications...................................................................3-2
3.1.1.1 Overview of the various data couplings.................................................................3-2
3.1.2 Overview of the communication utilities.................................................................3-8
3.1.3 Communication block I/Os.....................................................................................3-9
3.1.3.1 Initialization input CTS...........................................................................................3-9

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3.1.3.2 Address connections AT, AR and US..................................................................3-10
3.1.3.3 Data transfer mode, MOD input...........................................................................3-11
3.1.3.4 Firmware status, ECL, ECO connection..............................................................3-15
3.1.3.5 Status display, output YTS ..................................................................................3-15
3.1.4 Mode of operation of the couplings .....................................................................3-16
3.1.4.1 Central coupling blocks........................................................................................3-17
3.1.4.2 Transmitters and receivers..................................................................................3-18
3.1.4.3 Compatible net data structures............................................................................3-19
3.1.4.4 Number of coupling modules in a subrack ..........................................................3-20
3.1.4.5 Reorganizing a data interface..............................................................................3-20
3.2 Couplings on the subrack....................................................................................3-22
3.2.1 Local CPU coupling.............................................................................................3-22
3.2.2 Communications buffer coupling .........................................................................3-22
3.2.3 Coupling to EP3 modules....................................................................................3-23
3.3 Subrack coupling.................................................................................................3-25
3.3.1 Hardware structure..............................................................................................3-27
3.3.2 Scope of supply ...................................................................................................3-27
3.3.3 Response when "shutting down" a coupling partner...........................................3-27
3.3.4 Response when "powering-up" the master subrack............................................3-28
3.3.4.1 Acknowledging.....................................................................................................3-28
3.3.5 Restart frequency ................................................................................................3-29
3.3.6 Configuring...........................................................................................................3-30
3.4 Industrial Ethernet coupling (SINEC H1).............................................................3-31
3.4.1 Hardware and central coupling block ..................................................................3-32
3.4.1.1 Hardware .............................................................................................................3-32
3.4.1.2 Central coupling block @CSH11.........................................................................3-34
3.4.2 Communications via SINEC H1 layer 2...............................................................3-34
3.4.3 Communications via SINEC H1 layer 4...............................................................3-36
3.4.4 Communications via SINEC H1 layer 7 (STF).....................................................3-38
3.4.4.1 Address connections ...........................................................................................3-38
3.4.4.2 Communications utility, process data..................................................................3-40
3.4.4.3 Communications utility, message system............................................................3-42
3.4.5 System time.........................................................................................................3-44
3.4.6 Data quantities, sampling times...........................................................................3-44
3.4.7 NML network management..................................................................................3-45
3.5 PROFIBUS DP coupling......................................................................................3-46
3.5.1 Configuring with D7-SYS.....................................................................................3-47
3.5.1.1 Central coupling block .........................................................................................3-47
3.5.1.2 Address connections AT, AR...............................................................................3-48
3.5.1.3 SYNC/FREEZE commands.................................................................................3-49
3.5.1.4 Configuring versions of SYNC/FREEZE..............................................................3-50
3.5.1.5 Diagnostics function block...................................................................................3-54
3.5.2 Configuring with COM PROFIBUS......................................................................3-58
3.5.2.1 Harmonizing with data configured in CFC...........................................................3-58
3.5.2.2 SS52 as PROFIBUS slave ..................................................................................3-59
3.5.2.3 Loading the database..........................................................................................3-60
3.5.3 Start-up/diagnostics.............................................................................................3-61
3.5.3.1 LEDs....................................................................................................................3-61