Siemens Simatic S7-1500 User manual

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SIMATIC
S7-1500/ET 200MP
Digital output module
DQ 32x24VDC/0.5A HF
(6ES7522-1BL01-0AB0)
Manual
09/2016
A5E35683508
-AB
Preface
Documentation guide
1
Product overview
2
Wiring
3
Parameters/address space
4
Interrupts/diagnostics alarms
5
Technical specifications
6
Dimensional drawing
A
Parameter data records
B

Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E35683508-AB
Ⓟ
11/2016 Subject to change
Copyright © Siemens AG 2015 - 2016.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Digital output module DQ 32x24VDC/0.5A HF (6ES7522-1BL01-0AB0)
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Preface
Purpose of the documentation
This manual supplements the system manual S7-1500/ET 200MP
(https://support.industry.siemens.com/cs/ww/en/view/59191792).
Functions that relate in general to the systems are described in this system manual.
The information provided in this manual and in the system/function manuals supports you in
commissioning the systems.
Changes compared to previous version
Compared to the previous version, this manual contains the following change:
Original texts of the license conditions and copyright notes for open-source software are
available on the Internet as of 09/2016.
Conventions
The term "CPU" is used in this manual both for the CPUs of the S7-1500 automation system
and for interface modules of the ET 200MP distributed I/O system.
Please also observe notes marked as follows:
Note
A note contains important information on the product described in the documentation, on the
handling of the product or on the section of the documentation to which particular attention
should be paid.

Preface
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Security information
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions only form one element of such a concept.
Customer is responsible to prevent unauthorized access to its plants, systems, machines
and networks. Systems, machines and components should only be connected to the
enterprise network or the internet if and to the extent necessary and with appropriate security
measures (e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens’ guidance on appropriate security measures should be taken into
account. For more information about industrial security, please visit
(http://www.siemens.com/industrialsecurity).
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends to apply product updates as soon as available and to
always use the latest product versions. Use of product versions that are no longer supported,
and failure to apply latest updates may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed under (http://www.siemens.com/industrialsecurity).
Open Source Software
Open-source software is used in the firmware of the I/O modules. Open Source Software is
provided free of charge. We are liable for the product described, including the open-source
software contained in it, pursuant to the conditions applicable to the product. Siemens
accepts no liability for the use of the open source software over and above the intended
program sequence, or for any faults caused by modifications to the software.
For legal reasons, we are obliged to publish the original text of the license conditions and
copyright notices. Please read the information relating to this on the Internet
(https://support.industry.siemens.com/cs/ww/en/view/109741045).

Digital output module DQ 32x24VDC/0.5A HF (6ES7522-1BL01-0AB0)
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Table of contents
Preface ................................................................................................................................................... 4
1 Documentation guide .............................................................................................................................. 7
2 Product overview .................................................................................................................................. 11
2.1 Properties............................................................................................................................... 11
3 Wiring ................................................................................................................................................... 13
4 Parameters/address space ................................................................................................................... 16
4.1 Parameters............................................................................................................................. 16
4.2 Description of parameters...................................................................................................... 18
4.3 Address space ....................................................................................................................... 19
5 Interrupts/diagnostics alarms................................................................................................................. 25
5.1 Status and error displays ....................................................................................................... 25
5.2 Interrupts ................................................................................................................................ 27
5.3 Diagnostics alarms................................................................................................................. 28
6 Technical specifications ........................................................................................................................ 29
A Dimensional drawing............................................................................................................................. 33
A.1 Dimensional drawing.............................................................................................................. 33
B Parameter data records ........................................................................................................................ 35
B.1 Parameter assignment and structure of the parameter data records.................................... 35

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Documentation guide
1
The documentation for the SIMATIC S7-1500 automation system, the CPU 1516pro-2 PN
based on SIMATIC S7-1500 and the SIMATIC ET 200MP distributed I/O system is arranged
into three areas.
This arrangement enables you to access the specific content you require.
Basic information
The System Manual and Getting Started describe in detail the configuration, installation,
wiring and commissioning of the SIMATIC S7-1500 and ET 200MP systems. For
CPU 1516pro-2 PN you use the corresponding operating instructions. The STEP 7 online
help supports you in the configuration and programming.
Device information
Product manuals contain a compact description of the module-specific information, such as
properties, wiring diagrams, characteristics and technical specifications.

Documentation guide
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8Manual, 09/2016, A5E35683508-AB
General information
The function manuals contain detailed descriptions on general topics regarding the SIMATIC
S7-1500 and ET 200MP systems, e.g. diagnostics, communication, motion control, Web
server, OPC UA.
You can download the documentation free of charge from the Internet
(http://w3.siemens.com/mcms/industrial-automation-systems-simatic/en/manual-
overview/Pages/Default.aspx).
Changes and supplements to the manuals are documented in a Product Information.
You can download the product information free of charge from the Internet
(https://support.industry.siemens.com/cs/us/en/view/68052815).
Manual Collection S7-1500/ET 200MP
The Manual Collection contains the complete documentation on the SIMATIC S7-1500
automation system and the ET 200MP distributed I/O system gathered together in one file.
You can find the Manual Collection on the Internet
(https://support.industry.siemens.com/cs/ww/en/view/86140384).
SIMATIC S7-1500 comparison list for programming languages
The comparison list contains an overview of which instructions and functions you can use for
which controller families.
You can find the comparison list on the Internet
(https://support.industry.siemens.com/cs/ww/en/view/86630375).
"mySupport"
With "mySupport", your personal workspace, you make the best out of your Industry Online
Support.
In "mySupport", you can save filters, favorites and tags, request CAx data and compile your
personal library in the Documentation area. In addition, your data is already filled out in
support requests and you can get an overview of your current requests at any time.
You must register once to use the full functionality of "mySupport".
You can find "mySupport" on the Internet (https://support.industry.siemens.com/My/ww/en).
"mySupport" - Documentation
In the Documentation area in "mySupport" you can combine entire manuals or only parts of
these to your own manual.
You can export the manual as PDF file or in a format that can be edited later.
You can find "mySupport" - Documentation on the Internet
(http://support.industry.siemens.com/My/ww/en/documentation).

Documentation guide
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"mySupport" - CAx data
In the CAx data area in "mySupport", you can access the current product data for your CAx
or CAe system.
You configure your own download package with a few clicks.
In doing so you can select:
●Product images, 2D dimension drawings, 3D models, internal circuit diagrams, EPLAN
macro files
●Manuals, characteristics, operating manuals, certificates
●Product master data
You can find "mySupport" - CAx data on the Internet
(http://support.industry.siemens.com/my/ww/en/CAxOnline).
Application examples
The application examples support you with various tools and examples for solving your
automation tasks. Solutions are shown in interplay with multiple components in the system -
separated from the focus on individual products.
You will find the application examples on the Internet
(https://support.industry.siemens.com/sc/ww/en/sc/2054).
TIA Selection Tool
With the TIA Selection Tool, you can select, configure and order devices for Totally
Integrated Automation (TIA).
This tool is the successor of the SIMATIC Selection Tool and combines the known
configurators for automation technology into one tool.
With the TIA Selection Tool, you can generate a complete order list from your product
selection or product configuration.
You can find the TIA Selection Tool on the Internet
(http://w3.siemens.com/mcms/topics/en/simatic/tia-selection-tool).

Documentation guide
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SIMATIC Automation Tool
You can use the SIMATIC Automation Tool to run commissioning and maintenance activities
simultaneously on various SIMATIC S7 stations as a bulk operation independently of the TIA
Portal.
The SIMATIC Automation Tool provides a multitude of functions:
●Scanning of a PROFINET/Ethernet network and identification of all connected CPUs
●Address assignment (IP, subnet, gateway) and station name (PROFINET device) to a
CPU
●Transfer of the date and the programming device/PC time converted to UTC time to the
module
●Program download to CPU
●Operating mode switchover RUN/STOP
●Localization of the CPU by means of LED flashing
●Reading out CPU error information
●Reading the CPU diagnostic buffer
●Reset to factory settings
●Updating the firmware of the CPU and connected modules
You can find the SIMATIC Automation Tool on the Internet
(https://support.industry.siemens.com/cs/ww/en/view/98161300).
PRONETA
With SIEMENS PRONETA (PROFINET network analysis), you analyze the PROFINET
network during commissioning. PRONETA features two core functions:
●The topology overview independently scans PROFINET and all connected components.
●The IO check is a fast test of the wiring and the module configuration of a system.
You can find SIEMENS PRONETA on the Internet
(https://support.industry.siemens.com/cs/ww/en/view/67460624).

Digital output module DQ 32x24VDC/0.5A HF (6ES7522-1BL01-0AB0)
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Product overview
2
2.1
Properties
Article number
6ES7522-1BL01-0AB0
View of the module
Figure 2-1 View of the DQ 32x24VDC/0.5A HF module

Product overview
2.1 Properties
Digital output module DQ 32x24VDC/0.5A HF (6ES7522-1BL01-0AB0)
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Properties
The module has the following technical properties:
●32 DO; electrically isolated in groups of 8
●Rated output voltage 24 V DC
●Rated output current 0.5 A per channel
●Assignable substitute values (per channel)
●Configurable diagnostics (per channel)
●Suitable for solenoid valves, DC contactors, and indicator lights
●Hardware compatible with digital output module:
–DQ 16x24VDC/0.5A ST (6ES7522-1BH00-0AB0)
–DQ 16x24VDC/0.5A HF (6ES7522-1BH01-0AB0)
–DQ 32x24VDC/0.5A ST (6ES7522-1BL00-0AB0)
The module supports the following functions:
Table 2- 1 Version dependencies of the module functions
Function
Firmware version of
the module
Configuration software
STEP 7
(TIA Portal) as of V13,
SP1 with HSP 0143
GSD file in STEP 7
(TIA Portal) V12 or higher, or
STEP 7 V5.5 SP3 or higher
Firmware update
V1.0.0 or higher
X
--- / X
Identification data I&M0 to I&M3
V1.0.0 or higher
X
X
Parameter assignment in RUN V1.0.0 or higher X X
Isochronous mode
V1.0.0 or higher
X
---
Module-internal Shared Output (MSO) V1.0.0 or higher X
(PROFINET IO only)
X
(PROFINET IO only)
Configurable submodules / submodules
for Shared Device
V1.0.0 or higher X
(PROFINET IO only)
X
(PROFINET IO only)
You can configure the module with STEP 7 (TIA Portal) and with a GSD file.
Accessories
The following accessories are supplied with the module and can also be ordered separately
as spare parts:
●Labeling strips
●U connector
●Universal front cover
Other components
The following component must be ordered separately:
Front connectors, including potential jumpers and cable ties
You can find additional information on accessories in the system manual S7-1500/ET 200MP
(https://support.industry.siemens.com/cs/ww/en/view/59191792).

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Wiring
3
This section contains the block diagram of the module and outlines various wiring options.
You can find information on wiring the front connector, establishing a cable shield, etc. in the
system manual S7-1500/ET 200MP
(https://support.industry.siemens.com/cs/ww/en/view/59191792).

Wiring
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Wiring and block diagram
The example in the following figure shows the terminal assignment and the assignment of
the channels to the addresses (output byte a to output byte d).
①
Backplane bus interface
CHx
Channel or channel status LED (green/red)
xL+
Supply voltage 24 V DC
RUN
Status display LED (green)
xM
Ground
ERROR
Error display LED (red)
PWR
POWER supply voltage LED (green)
Figure 3-1 Block diagram and terminal assignment
Note
When the 24 V supply voltage is switched on at each channel, there is a "1" signal at the
module outputs for approx. 50
μs.

Wiring
Digital output module DQ 32x24VDC/0.5A HF (6ES7522-1BL01-0AB0)
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Tip: Using the potential jumpers
Use the potential jumpers supplied with the front connector if you want to connect the four
load groups to the same potential (non-isolated). This helps you to avoid having to terminate
two wires to one terminal.
Proceed as follows:
1. Connect the 24 V DC supply voltage to terminals 19 and 20.
2. Insert the potential jumpers between the following terminals:
–9 and 29 (L+)
–10 and 30 (M)
–19 and 39 (L+)
–20 and 40 (M).
3. Insert the jumpers between terminals 29 and 39, as well as 30 and 40.
4. Use the terminals 9 and 10 to loop the potential to the next module.
Figure 3-2 Using the potential jumpers
Note
Ensure that the maximum current load of 8 A per potential jumper is not exceeded.

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Parameters/address space
4
4.1
Parameters
DQ 32x24VDC/0.5A HF parameters
When you assign the module parameters in STEP 7, you use various parameters to specify
the module properties. The following table lists the configurable parameters. The effective
range of the configurable parameters depends on the type of configuration. The following
configurations are possible:
●Central operation with a S7-1500 CPU
●Distributed operation on PROFINET IO in an ET 200MP system
●Distributed operation on PROFIBUS DP in an ET 200MP system

Parameters/address space
4.1 Parameters
Digital output module DQ 32x24VDC/0.5A HF (6ES7522-1BL01-0AB0)
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For parameter assignment in the user program, the parameters are transferred to the
module using the WRREC instruction (parameter assignment in RUN) and data records; see
chapter Parameter assignment and structure of the parameter data records (Page 35).
Table 4- 1 Configurable parameters and their defaults
Parameters
Range of values
Default
setting
Parameter
assignment
in RUN
Scope with configuration software, e.g.,
STEP 7 (TIA Portal)
Integrated in the
hardware catalog
as of STEP 7, V13
SP1 or GSD file
PROFINET IO
GSD file
PROFIBUS DP
Diagnostics
•Missing sup-
ply voltage L+
Yes/No No Yes Channel* Channel group
(CH0 to CH7, CH8 to
CH15,
(CH16 to CH23,
CH24 to CH31)
•Short circuit
to ground
Yes/No No Yes Channel* Channel group
(CH0 to CH7, CH8 to
CH15,
(CH16 to CH23,
CH24 to CH31)
•Wire break Yes/No No Yes Channel* Channel group
(CH0 to CH7, CH8 to
CH15,
(CH16 to CH23,
CH24 to CH31)
Reaction to CPU
STOP
•Turn off
•Keep last value
•Output substitute value 1
Turn off Yes Channel Channel
* If you enable diagnostics for multiple channels, you will receive an alarm surge on failure of the supply voltage because
each enabled channel will detect this fault.
You can prevent this message burst by assigning the diagnostics function to one channel only.

Parameters/address space
4.2 Description of parameters
Digital output module DQ 32x24VDC/0.5A HF (6ES7522-1BL01-0AB0)
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4.2
Description of parameters
No supply voltage
Enabling of the diagnostics, for lacking or insufficient supply voltage L+.
Short circuit to ground
Enabling of the diagnostics if a short-circuit of the actuator supply (CHx) to ground occurs.
Wire break
Enabling of the diagnostics if the line to the actuator is broken.
Reaction to CPU STOP
Determines the reaction of the output when the CPU goes into the STOP state or when the
connection to the CPU is interrupted.

Parameters/address space
4.3 Address space
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4.3
Address space
The module can be configured differently in STEP 7; see following table. Depending on the
configuration, additional/different addresses are assigned in the process image of the
outputs/inputs.
Configuration options of DQ 32x24VDC/0.5A HF
You can configure the module with STEP 7 (TIA Portal) or with a GSD file.
When you configure the module by means of the GSD file, the configurations are available
under different abbreviations/module names.
The following configurations are possible:
Table 4- 2 Configuration options
Configuration
Abbreviation/module name in
the
GSD file
Configuration software, e.g., STEP 7 (TIA Portal)
Integrated in the hard-
ware catalog STEP 7
(TIA Portal) as of V13
SP1 with HSP 0143
GSD file in
STEP 7 (TIA Portal) V12 or
higher or STEP 7 V5.5 SP3
or higher
1 x 32-channel without value status
DQ 32x24VDC/0.5A HF
X
X
1 x 32-channel with value status
DQ 32x24VDC/0.5A HF QI
X
X
4 x 8-channel without value status DQ 32x24VDC/0.5A HF S X
(PROFINET IO only)
X
(PROFINET IO only)
4 x 8-channel with value status DQ 32x24VDC/0.5A HF S QI X
(PROFINET IO only)
X
(PROFINET IO only)
1 x 32-channel with value status for
module-
internal Shared Output with
up to 4 submodules
DQ 32x24VDC/0.5A HF MSO X
(PROFINET IO only)
X
(PROFINET IO only)
Note
Substitute value behavior in shared device mode with the following configuration:
•
1 x 32 channel with value status for MSO
•
1 x 32 channel with / without value status
•
4 x 8-channel with / without value status
If the system is in shared device mode and one of the IO controllers involved goes into
STOP or fails due to a communication failure, for example, all submodules of the ou
tput
module perform the configured substitute value reaction (e.g. shutdown).
This means that even when only one IO controller fails, the other IO controllers associated
with the shared device no longer control the assigned submodule of the output module.

Parameters/address space
4.3 Address space
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Value status (Quality Information, QI)
The value status is always activated for the following module names:
●DQ 32x24VDC/0.5A HF QI
●DQ 32x24VDC/0.5A HF S QI
●DQ 32x24VDC/0.5A HF MSO
An additional bit is assigned to each channel for the value status. The bit for the value status
indicates if the output value specified by the user program is actually pending at the module
terminal (0 = value is incorrect).
Address space for configuration as 32-channel DQ 32x24VDC/0.5A HF
The following figure shows the assignment of the address space for the configuration as a
32-channel module with value status. You can freely assign the start address for the module.
The addresses of the channels are derived from the start address.
The letters "a to d" are printed onto the module. "QB a" stands for module start address
output byte a.
Figure 4-1 Address space for configuration as 32-channel DQ 32x24VDC/0.5A HF with value status