Siemens SINUMERIK 840D Parts list manual

Description of Functions 10/2003Edition
sinumerik
& simodrive
HLA Module
SINUMERIK 840D
SIMODRIVE 611 digital

Valid for
Control Software Version
SINUMERIK 840D 5, 6
SINUMERIK 840DE (export version) 5, 6
SINUMERIK 840Di 2
SINUMERIK 840DiE (export version) 2
10.03 Edition
SINUMERIK 840D
SIMODRIVE 611 digital
HLA module
Description of Functions
General 1
Configuration 2
Installation and Start-Up 3
Firmware Drive Functions 4
Hardware Drive Functions 5
Hydraulics Diagnostics 6
Peripherals/Accessories 7
Service 8
Hydraulics A
Abbreviations B
Definition of Terms C
References D
EC Declaration of
Conformity E
Index F

SINUMERIKDocumentation
Revision history
Brief details of this edition and previous editions are listed below.
The status of each edition is indicated by the code in the “Remarks” column.
Status code in the “Remarks” column:
ANew documentation.. . . . .
BUnmodified reprint with new order number. . . . .
CRevised version with new edition status.. . . . . If the technical subject matter shown on the page has changed compared to the
previous edition status, this is indicated by the changed edition status in the header
of the respective page.
Edition Order no. Remarks
02/99 6SN1197-0AB60-0BP0 A
08/99 6SN1197-0AB60-0BP1 C
04/00 6SN1197-0AB60-0BP2 C
10/03 6SN1197-0AB60-0BP3 C
This manual is supplied as part of the CD-ROM documentation (DOCONCD)
Edition Order no. Remarks
03/04 6FC5 298-7CA00-0BG3 C
Trademarks
SIMATICr, SIMATIC HMIr, SIMATIC NETr, SIROTECr, SINUMERIKr, SIMODRIVErand
MOTION-CONNECTrare registered trademarks of Siemens AG. Other names in this publication might be
trademarks whose use by a third party for his own purposes may violate the rights of the registered holder.
More information is available on the Internet at:
http://www.siemens.com/motioncontrol
This document was created with Interleaf V 7
The reproduction, transmission or use of this document or its
contents is not permitted without express written authority. Offenders
will be liable for damages. All rights, including rights created by patent
grant or registration or a utility model or design, are reserved.
Siemens AG, 1999-2004. All rights reserved
Other functions not described in this documentation might be
executable in the control. This does not, however, represent an
obligation to supply such functions with a new control or when
servicing.
We have checked that the contents of this document correspond to
the hardware and software described. Nevertheless, differences
might exist and therefore we cannot guarantee that they are
completely identical. The information given in this publication is
reviewed at regular intervals and any corrections that might be
necessary are made in subsequent editions. We welcome all
recommendations and suggestions.
Subject to change without prior notice
Siemens Aktiengesellschaft.
O
rder no. 6SN1197-0AB60-0BP3
Printed in Germany
3ls

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Siemens AG, 2003. All rights reserved
SINUMERIK 840D/SIMODRIVE 611 digital, HLA Module (FBHLA) - 10.03 Edition
Preface
Notes for the Reader
The documentation for SIMODRIVE 611/SINUMERIK 840D is organized on the
following levels:
SGeneral Documentation
SManufacturer/Service Documentation
SElectronic Documentation
The description of functions of the HLA module is part of the
SIMODRIVE/SINUMERIK documentation.
For further information about the publications listed in the documentation over-
view and other available SIMODRIVE/SINUMERIK publications, please contact
your local Siemens sales office.
This Description of Functions does not purport to cover all details or variations
in equipment, nor to provide for every possible contingency to be met in con-
nection with installation, operation or maintenance.
The contents of this document shall neither become part of nor modify any prior
or existing agreement, commitment or relationship. The Sales Contract contains
the entire obligations of Siemens. The warranty contained in the contract be-
tween the parties is the sole warranty of Siemens. Any statements contained
herein do not create new warranties or modify the existing warranty.
This documentation is intended for use by machine manufacturers and
servicing personnel who use the “HLA modules”.
This Description of Functions provides the information required to configure and
start up the hydraulic drive module.
SChapter 2 describes the procedures for configuring the electric and hydraulic
components.
SChapter 3 shows how the hydraulic drive is started up with the support of a
menu-driven user interface.
SThe firmware and the HLA module hardware functionality are explained in
Chapters 4 and 5.
SChapter 6 explains how to check and interpret status displays and alarms
(hydraulic diagnostics).
SChapter 7 describes the accessories required, e.g. measuring systems and
cables.
SAppendix A contains general information and an explanation of the hydraulic
system functionality.
Structure of the
documentation
Target group
Objective

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SINUMERIK 840D/SIMODRIVE 611 digital, HLA Module (FBHLA) - 10.03 Edition
Note
Hydraulics In this document, information about specific hydraulic functions
refers to functions provided by Bosch Rexroth AG.
The following guide information is provided to help you reference information in
this Description of Functions:
SGeneral table of contents
SHeader (as orientation aid):
- The top line of the header is the main section number
- The second line of the header is the subsection number
SAppendix with
- abbreviations, terms and references
- Glossary (index)
For the purpose of this manual and product labels, a “qualified person” is one
who is familiar with the installation, mounting, start-up and operation of the
equipment and the hazards involved.
STraining or instruction/permit for connecting electric circuits and devices in
accordance with safety technology standards.
STraining and instruction in maintenance and use of adequate safety equip-
ment according to safety regulations.
STrained in rendering first aid.
The SW versions specified in this documentation refer to the SINUMERIK 840D
control system and the HLA module.
The Description of Functions applies only to the software versions specified.
When a new software version is released, the Description of Functions for that
version must be ordered.
How to use this
manual
Definition of
qualified persons
Software version
Preface

10.03
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Siemens AG, 2003. All rights reserved
SINUMERIK 840D/SIMODRIVE 611 digital, HLA Module (FBHLA) - 10.03 Edition
The following danger and warning concept is used in this document:
!Danger
This symbol appears whenever death, severe physical injury or substantial material damage
will occur if appropriate precautions are not taken.
!Warning
This symbol appears whenever death, severe physical injury or substantial material damage
may occur if appropriate precautions are not taken.
!Caution
This symbol appears whenever minor physical injury or material damage may occur if
appropriate precautions are not taken.
Caution
This warning (without warning triangle) indicates that material damage may occur if
appropriate precautions are not taken.
Notice
This warning indicates that an undesirable result or an undesirable state may occur if the
information is ignored.
Note
In the context of this document, it is advisable to take note of the warning information.
Explanation of
symbols
Preface

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viii Siemens AG, 2003. All rights reserved
SINUMERIK 840D/SIMODRIVE 611 digital, HLA Module (FBHLA) - 10.03 Edition
Hotline
The hotline phone numbers appear in Chapter 8.
Should you have any questions about the documentation (suggestions, correc-
tions), please fax them to:
Fax: [phone]
Fax form: See the reply form at the end of the brochure
Preface

10.03
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Siemens AG, 2003. All rights reserved
SINUMERIK 840D/SIMODRIVE 611 digital, HLA Module (FBHLA) - 10.03 Edition
Danger and warning notices
!Danger
Commissioning should not start until you have ensured that the machine
in which the components described here are to be installed complies with
Directive 98/37/EC.
Only appropriately qualified personnel may commission/start-up this
equipment.
The personnel must take into account the information provided in the technical
customer documentation for the product, and be familiar with and observe the
specified danger and warning notices.
When electrical devices are operated, the electrical circuits automatically
conduct a dangerous voltage.
Dangerous mechanical movements may occur in the system during operation.
All work on the electrical system must be carried out when the system has
been disconnected from the power supply.
!Warning
Proper transportation, expert storage, installation and mounting, as well as
careful operation and maintenance are essential for this device to operate
correctly and reliably.
In addition to the danger and warning information provided in the technical
customer documentation, applicable national, local, and system-specific
regulations must be taken into account.
The information given in catalogs and quotations applies additionally to special
versions of machines and equipment.
!Caution
When attaching the connecting cables, you must ensure that:
SThey must not be damaged
SThey must not be stressed
SThey cannot come into contact with rotating parts
Caution
As part of routine tests, the devices undergo a voltage test in accordance with
EN 50178. During voltage testing of electrical equipment on industrial
machines in accordance with EN 60204-1, Section 19.4, all SIMODRIVE
device connections must be disconnected/removed. This is necessary in order
to avoid damaging the SIMODRIVE devices.
Preface

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SINUMERIK 840D/SIMODRIVE 611 digital, HLA Module (FBHLA) - 10.03 Edition
Electrostatic Sensitive Devices
Components which can be destroyed by electrostatic discharge are individual
components, integrated circuits or boards which, when handled, tested or
transported, could be destroyed by electrostatic fields or electrostatic
discharge. These components are designated as ESDS (ElectroStatic
Discharge Sensitive Devices).
Handling of modules containing devices sensitive to electrostatic discharge:
SWhen handling components which can be destroyed by electrostatic
discharge, it must be ensured that personnel, the workstation and
packaging are well grounded,.
SAs a general principle, electronic modules should only be touched if this is
absolutely unavoidable (owing to repair work, etc.).
STouch components only if
- you are constantly grounded by an antistatic armband,
- you are wearing ESD boots or ESD boots with grounding strips in
conjunction with ESD flooring.
SModules may be placed only on electrically conductive surfaces (table with
ESD top, conductive ESD foam plastic, ESD packing bags, ESD transport
containers).
SKeep modules away from visual display units, monitors or TV sets
(minimum distance from screen > 10 cm).
SDo not bring ESD-sensitive modules into contact with chargeable and
highly-insulating materials, such as plastic, insulating table tops or clothing
made of synthetic materials.
SMeasurements on modules are allowed only if
- the measuring instrument is properly grounded (e.g. equipment
grounding conductor), or
- before measuring, with an isolated measuring instrument, the
measuring head is briefly discharged (e.g. touching a bare metal control
housing).
SClosed-loop control modules, option modules and memory submodules
may only be held by the front plate or on the board edges.
J
ESD notices
Preface