Siemens SINUMERIK 840C Setup guide

SINUMERIK 840C
SIMODRIVE 611-D
Diagnostics Guide 09.2001 Edition
User Documentation

Valid for
09.2001 Edition
SINUMERIK 840C
SIMODRIVE 611–D
DiagnosticsGuide
Alarms 1
Diagnostics on the PLC 2
Error Display on CPU 3
Errors with Function Macros 4
Parameterization Errors
Spindle/Axis 5
Control Drive
SINUMERIK 840C/CE
(Standard/Export version) SIMODRIVE 611–D
Software Version Software Version
1.x
2.x
3.x 1.x
4.x 2.x
5.x 3.x
6.x 4.x
6.4 5.x

SINUMERIKdocumentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the “Remarks”column.
Status code in the “Remarks” column:
ANew documentation.. . . .
BUnrevised reprint with new Order No.. . . .
CRevised edition with new status.. . . . If factual changes have been made on the page since the last edition, this is
indicated by a new edition coding in the header on that page.
Edition Order No. Remarks
09.95 6FC5198–5AB40–0BP0 A
04.96 6FC5198–5AB40–0BP1 C
08.96 6FC5198–5AB40–0BP2 C
07.97 6FC5198–6AB40–0BP0 C
01.99 6FC5198–6AB40–0BP1 C
09.01 6FC5198–6AB40–0BP2 C
This manual is included in the documentation on CD–ROM (DOCONCD)
Edition Order No. Remarks
11.01 6FC5 198–6CA00–0BG2 C
Trademarks
SIMATICR, SIMATIC HMIR, SIMATIC NETR, SIROTECR, SINUMERIKRand SIMODRIVERare trademarks
of Siemens AG. All other product and system names are registered trademarks of their respective
companies and must be treated accordingly.
For further informationvisit our Internet address:
http://www.ad.siemens.de/sinumerik
This publication was produced with Interleaf V 7
The reproduction, transmission or use of this document or its
contents is not permitted wihout express written authority. Offenders
will be liable for damages. All rights, including rights created by patent
grant or registration of a utility model or design, are reserved.
Siemens AG 1996–2001. All rights reserved.
Other functions not decribed in this documentation might be
executable in the control. This does not, however, represent an
obligation to supply such functions with a new control or when
servicing.
We have checked that the contents of this document correspond to
the hardware and software described. Nonetheless, differences might
exist and therefore we cannot guarantee that they are completely
identical. The information contained in this document is, however,
reviewed regularly and any necessary changes will be included in the
next edition. We welcome suggestions for improvement.
Subject to change without prior notice.
Siemens–AktiengesellschaftOrder No. 6FC 5198–6AB40–0BP2
Printed in the Federal Republic of Germany

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SINUMERIK 840C / SIMODRIVE 611–D (DA)
Preliminary notes
This Guide serves as a reference work. It allows the machine tool user:
Sto assess irregularities during operation at the machine correctly
Sto obtain information about the response of the system to the irregularity
Sto make use of the options for continuing operation after the irregularity
Scope This description lists the diagnostics options of the PLC and the alarms of the
MMC, NCK, servo and drive (SIMODRIVE 611–D) areas.
Sequence In the Diagnostics Guide the alarms are sorted in ascending order of alarm num-
bers. The numbers are not necessarily contiguous.
Safety
!Danger
Please assess the condition of your plant carefully against
the description of the alarm that has occurred. Eliminate
the cause of the alarm and acknowledge it as described.
If alarms are ignored, danger to the machine, workpiece,
stored settings, and in certain cases, to your health, could
result.
!Warning
This warning notice means that loss of life, severe personal
injury or substantial material damage can result if the
appropriate precautions are not taken.
!Caution
This warning notice (with warning triangle) means that
a minor personal injury can result if the appropriate pre-
cautions are not taken.
Caution
This warning notice (without warning triangle) means that a
material damage can result if the appropriate precautions
are not taken.
Notice
This warning notice means that an undesired event or an
undesired state can result if the appropriate notices are not
observed.

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SINUMERIK 840C / SIMODRIVE 611–D (DA)

Contents
1 Alarms 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Alarm groups 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Alarm numbers/cancellation of alarms 1–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Display of the alarms in the alarm line 1–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Display of the alarms as dialog box 1–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Priority of alarms 1–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5.1 Alarm description 1–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6 Dialog text 1–223. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.1 Notes for the operator 1–223. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.2 Listing of dialog texts 1–223. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Diagnostics on the PLC 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Error numbers (ACCU 3 high byte, DB 1 DW 160) 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Additional error information (ACCU 3 low byte, DB 1 DW 161–163) 2–7. . . . . . . . . . . . . .
3 Error Display on CPU 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Errors with Function Macros 4–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Parameterization Errors Spindle/Axis 5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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SINUMERIK 840C / SIMODRIVE 611–D (DA)
1 Alarms
1.1 Alarm groups
NC alarms The alarms are divided into alarm groups.
SGeneral alarms
SComputer link alarms
SAxis-specific alarms
SSpindle-specific alarms
SChannel-specific alarms
At POWER ON RESET (switching on control), all
NC alarms are cancelled.
The CANCEL alarms can be deleted in the asso-
ciated operating area only.
PLC alarms
The PLC alarms are assigned error numbers
6000 to 9999. The alarm text, alarm action and
deletion conditions are configured by the ma-
chine manufacturer.
MMC alarms
MMC alarms do not interrupt an active NC
program. The alarms are acknowledged
automatically provided the correct sequence of
operations is adhered to or via softkeys.
1 Alarms
9.1.1 Alarmgruppen

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1–2 SINUMERIK 840C / SIMODRIVE 611–D (DA)
1.2 Alarm numbers/cancellation of alarms
Alarm number Kind of alarm
1General alarms
2 to 15 General alarms
16 to 36 Computer link alarms
43 to 110 General alarms
1000 to 1211
1240 to 1251 Axis-specific alarms
1280 to 1371 Axis-specific alarms
1440 to 1971 Axis-specific alarms
2000 to 2193 General alarms
2250 to 2263 Spindle-specific alarms
2270 to 2273 Spindle-specific alarms
2280 to 2283 Spindle-specific alarms
3000 to 3220 General alarms
4000 to 4299
5000 to 5299 Cycle alarms
6000 to 9999 PLC error messages or PLC operational messages
10000 to 12031 Axis-specific alarms
20000 to 20309 Spindle-specific alarms
100000 to 169999 MMC alarms
200000 to 209999 PLC dialogs
210000 to 219999 Free area
300000 to 399999 611D alarms
1 Alarms
1.2 Alarmnumbers/cancellation of alarms