Siemens SITRANS AW 7MP3112 Series User manual

SITRANS AW
Smart wireless module with power
supply for field devices
WirelessHART Adapter SITRANS
AW200
Operating Instructions
7MP3112-.....-....
02/2020
A5E02777161-AA
Introduction 1
General safety instructions 2
Preparations for use 3
Mode of operation and
system 4
Assembling 5
Connecting 6
Operation (hardware) 7
Commissioning (hardware) 8
Parameter assignment/
addressing 9
Maintenance and service 10
Appendix A

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG
Division Process Industries and Drives
Postfach 48 48
90026 NÜRNBERG
GERMANY
Document order number: A5E02777161
Ⓟ 02/2020 Subject to change
Copyright © Siemens AG 2020.
All rights reserved

Table of contents
1 Introduction...................................................................................................................................................7
1.1 Purpose of this documentation.................................................................................................7
1.2 History ......................................................................................................................................7
1.3 Notes on warranty ....................................................................................................................7
1.4 Product information ..................................................................................................................7
2 General safety instructions ...........................................................................................................................9
2.1 General information..................................................................................................................9
2.2 Correct usage...........................................................................................................................9
2.3 Qualified Personnel..................................................................................................................9
2.4 Installation, commissioning and operation ...............................................................................9
2.5 Health and safety at work.......................................................................................................10
2.6 Conformity certificate .............................................................................................................11
3 Preparations for use ...................................................................................................................................13
3.1 Unpacking ..............................................................................................................................13
3.2 Identification of the device......................................................................................................13
3.3 Components of the product....................................................................................................14
3.4 Storage and transport ............................................................................................................14
4 Mode of operation and system ...................................................................................................................17
4.1 Wireless HART network .........................................................................................................17
4.2 Siemens HART field devices for the adapter .........................................................................18
5 Assembling .................................................................................................................................................21
5.1 Overview ................................................................................................................................21
5.2 Conditions for mounting .........................................................................................................22
5.3 Construction ...........................................................................................................................23
5.4 Housing dimensions...............................................................................................................24
5.5 Installation on the field device ................................................................................................25
5.6 Mounting at a distance ...........................................................................................................27
5.7 Wall and pipe mounting..........................................................................................................28
5.8 Checks after mounting ...........................................................................................................29
6 Connecting .................................................................................................................................................31
6.1 Electrical installation...............................................................................................................31
WirelessHART Adapter SITRANS AW200
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6.1.1 Cabling when the adapter is mounted directly on the field device .........................................31
6.1.2 Optional cable inlet/wiring via the optional cable inlet............................................................32
6.1.3 Connection values at the terminals ........................................................................................33
6.2 Wiring diagrams .....................................................................................................................33
6.2.1 Overview ................................................................................................................................33
6.2.2 Two-wire field device with power supply for the device .........................................................34
6.2.3 Four-wire field device .............................................................................................................34
6.2.4 Two-wire field device with external power supply ..................................................................35
6.2.5 WirelessHART communication parallel to a wired HART installation ....................................37
7 Operation (hardware) .................................................................................................................................39
7.1 Display elements and operator controls.................................................................................39
7.2 Indicator .................................................................................................................................40
7.3 Pushbutton .............................................................................................................................41
8 Commissioning (hardware).........................................................................................................................43
8.1 Installing and connecting the battery unit...............................................................................43
8.2 Putting into operation with the pushbutton .............................................................................45
8.3 Checks after commissioning ..................................................................................................45
8.4 Connecting a WirelessHART adapter to a computer using a modem....................................46
8.4.1 Troubleshooting: SIMATIC PDM cannot find the WirelessHART adapter .............................47
9 Parameter assignment/addressing.............................................................................................................49
9.1 Operating functions using HART communication ..................................................................49
9.2 Identification ...........................................................................................................................50
9.3 Wireless communication ........................................................................................................51
9.4 Wired communication.............................................................................................................53
9.5 Illustration of the device variables of the adapter...................................................................54
9.6 Configuration of 4 to 20 mA communication ..........................................................................55
9.7 Configuring burst mode..........................................................................................................56
9.8 Configuring event monitoring .................................................................................................57
9.9 Configuring power supply.......................................................................................................58
9.10 Optimization of the power supply (supply by the adapter) .....................................................61
10 Maintenance and service............................................................................................................................63
10.1 Replacing the battery unit ......................................................................................................63
10.2 Return process for battery-operated devices .........................................................................64
10.3 Disposal .................................................................................................................................65
A Appendix.....................................................................................................................................................67
A.1 Technical data........................................................................................................................67
A.1.1 Technical data........................................................................................................................67
A.1.2 Temperature limitations..........................................................................................................68
Table of contents
WirelessHART Adapter SITRANS AW200
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A.2 Spare parts and accessories..................................................................................................69
A.3 Technical support...................................................................................................................70
A.4 Product documentation ..........................................................................................................70
Index...........................................................................................................................................................73
Table of contents
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Table of contents
WirelessHART Adapter SITRANS AW200
6Operating Instructions, 02/2020, A5E02777161-AA

Introduction 1
1.1 Purpose of this documentation
Read these instructions carefully prior to installation and commissioning. The instructions
contain all the information you need for commissioning and using the device. In order to use the
device correctly, first make yourself acquainted with its principle of operation.
It is aimed both at persons mechanically installing the device, connecting it electronically,
configuring the parameters and commissioning it as well as service and maintenance
engineers.
1.2 History
The most important changes in the documentation when compared with the previous edition
are shown in the following table.
Edition Remark
01
12/2009
First edition. Product version 1.00.xx
02
01/2010
Extended Technical Specifications
Additional information on national guidelines.
Revised Internet links
AA
02/2020
Section Connecting a WirelessHART adapter to a computer using a modem (Page 46)
added.
1.3 Notes on warranty
The contents of this programming manual shall not become part of or modify any prior or
existing agreement, commitment or legal relationship. All obligations on the part of Siemens AG
are contained in the respective sales contract, which also contains the complete and solely
applicable warranty conditions. Any statements on the device versions described in the
programming manual do not create new warranties or modify the existing warranty.
The content reflects the technical status at the time of printing. We reserve the right to make
technical changes in the course of further development.
1.4 Product information
The manual can be found on the supplied CD. The programming manual is also available on
the Siemens homepage.
The CD also contains the technical specifications sheet with ordering data and the EDD.
WirelessHART Adapter SITRANS AW200
Operating Instructions, 02/2020, A5E02777161-AA 7

See also
Catalog process instrumentation (http://www.siemens.com/processinstrumentation/catalogs)
Product information about SITRANS AW200 on the Internet (http://www.siemens.de/
wirelesshart)
Introduction
1.4 Product information
WirelessHART Adapter SITRANS AW200
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General safety instructions 2
2.1 General information
This device left the factory free from safety problems. In order to maintain this status and to
ensure safe operation of the device, please observe the safety information and warnings
contained in these instructions.
Safety information and symbols must be observed without exception. They must not be
removed and must be maintained in legible condition at all times.
2.2 Correct usage
The device may only be used for the purposes specified in these instructions.
Insofar as they are not expressly stated in these instructions, all changes to the device are the
sole responsibility of the user.
The WirelessHART adapter SITRANS AW200 is a smart wireless module: The adapter allows
wireless transmission of 4 ... 20 mA HART signals of a connected field device to a
WirelessHART gateway (for example Siemens IE/WSN-PA Link).
You will find information on the correct usage of the connected field devices and the
WirelessHART gateway in the relevant operating instructions.
2.3 Qualified Personnel
Qualified personnel are people who are familiar with the installation, mounting, commissioning,
and operation of the product. These people have the following qualifications:
● They are authorized, trained or instructed in operating and maintaining devices and systems
according to the safety regulations for electrical circuits, high pressures and aggressive as
well as hazardous media.
● For explosion-proof devices: They are authorized, trained, or instructed in carrying out work
on electrical circuits for hazardous systems.
● They are trained or instructed in maintenance and use of appropriate safety equipment
according to the safety regulations.
2.4 Installation, commissioning and operation
The WirelessHART adapter can be operated without danger if the current guidelines on
technical safety and the current EU directives are adhered to. Field devices connected to the
WirelessHART adapter must also be operated according to the current guidelines for technical
safety and the current EU directives.
WirelessHART Adapter SITRANS AW200
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If the WirelessHART adapter is incorrectly installed or is used in applications other than those
for which it is intended, this may result in dangerous situations. To avoid this, the
WirelessHART adapter must be transported, stored, installed, connected, configured,
operated and maintained according to the instructions in this manual. Personnel operating the
device must be authorized and suitably qualified. These stipulations also apply to the battery
unit.
2.5 Health and safety at work
Applications
The WirelessHART adapter meets the requirements of the EU directives for the various
intended areas of application. The permitted conditions for use described in the section
"Technical specifications" (Page 67) must be adhered to.
Hazardous area
The WirelessHART adapter is suitable for operation only outside hazardous areas.
Battery unit
The WirelessHART adapter is intended to supply a field device with power. The adapter
therefore has a lithium thionyl chloride high-performance battery unit. The battery unit consists
of two cells of the type SL-2780. This design has an effect on occupational health and safety.
Keep to the regulations for avoiding danger in the accompanying safety data sheet.
Maintenance
WARNING
Explosion hazard
Never open the housing of the WirelessHART adapter within a hazardous area. Opening the
housing, for example, during commissioning or replacing the battery is permitted only outside
hazardous areas.
Invalidating the guarantee/wireless approval
Unauthorized modification or manipulation of the device electronics or the battery invalidate
the guarantee and wireless approval.
The manufacturer accepts no liability for damage caused by unauthorized modifications to the
device.
The housing of the WirelessHART adapter contains only one element requiring maintenance:
the battery unit. It does not include any parts that can be repaired by the user.
If an error or fault occurs, return the device without the battery unit to Siemens AG.
Complete the decontamination declaration and send this along with the device to Siemens AG.
General safety instructions
2.5 Health and safety at work
WirelessHART Adapter SITRANS AW200
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The decontamination declaration is available on the Internet. You will find the relevant
addresses in Technical support (Page 70).
2.6 Conformity certificate
You will find all declarations of conformity on the supplied CD-ROM.
CE declaration of conformity
A CE declaration of conformity was issued for non-hazardous area versions. This declares that
the WirelessHART adapter meets the relevant EU directives.
Electromagnetic compatibility
All modules are suitable for industrial applications and meet the EU directive 2004/108/EC
"Electromagnetic Compatibility":
● Emission: EN 61326-1: 2006, class B
● Immunity: EN 61326-1: 2006 Tab. 2 (industrial environment) NE21
FCC and IC approval (IC = Industry of Canada)
This device meets Part 15 of the FCC regulations.
Operation is subject to the two following conditions:
● This device cannot cause dangerous interference.
● The device is not sensitive to interference that can cause unwanted operating states.
WARNING
Keep to the minimum distance between the device antenna and the human body
A distance of at least 20 cm must be maintained at all times between the body of the user
or other persons in the vicinity whenever the device is in use.
Changes
The FCC requires that the user is informed of the fact that the authority of the user to operate
the device can become invalidated by any modifications to the device not expressly approved
by Siemens AG.
R&TTE approval
This device meets the directive on Radio and Telecommunications Terminal Equipment
(R&TTE), 1999/5/EC: EN 300328
General safety instructions
2.6 Conformity certificate
WirelessHART Adapter SITRANS AW200
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National guidelines
Observe the following national guidelines:
Country Directive
Bulgaria General authorization for operation in the open and in public required
Italy A general authorization is required for operation outside company grounds.
Norway Operation can be limited to a radius of 20 km around the city of Ny-Alesunds.
Romania Operation as a secondary device: Special license required
Latvia Operation in the open of the 2.4 GHz frequency range requires a national authori‐
zation.
General safety instructions
2.6 Conformity certificate
WirelessHART Adapter SITRANS AW200
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Preparations for use 3
3.1 Unpacking
Visual inspection
When unpacking:
● Check the packaging for any visible damage resulting transportation.
● To avoid damage, remove the packaging carefully.
● Keep the original packaging in case you have to transport the WirelessHART adapter again.
● Please keep the accompanying documentation in a safe place.
NOTICE
Do not put a damaged device into operation
If you find that the content is damaged, the device must not be put into operation. In this
case contact your sales partner. Return the device to us, where possible in its original
packaging.
3.2 Identification of the device
Type plate
The type plate contains all the information you require to identify your device:

①Product name ②Electrical data
③Field of application ④Wireless approvals FCC / IC
⑤Frequency range ⑥Read the information in the operating in‐
structions!
⑦Serial number ⑧Order number
Figure 3-1 Type plate
WirelessHART Adapter SITRANS AW200
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3.3 Components of the product
Checking the delivery
Check that the consignment is complete and nothing is missing before you start to put it into
operation.
The delivery consists of the following:
● WirelessHART adapter with battery unit (if ordered)
● Brief description, CD-ROM
Optional
● Mounting support wall/pipe
● Cable for electrical connection of the WirelessHART adapter to a field device
● Coupling with double thread:
M20, G 1/2, NPT 1/2 or NPT 3/4 with one EPDM seal
3.4 Storage and transport
Vibration and shock
Although the WirelessHART adapter has a rugged construction, some parts are sensitive to
strong vibration and shock. This means that the WirelessHART adapter needs to be protected
against excessive mechanical stress of this type.
Storage
We recommend that you store the device without the battery unit connected at temperatures
from -40 °C to +80 °C. If you store the device with the battery unit connected, the storage
temperature must not exceed +30 °C.
NOTICE
Avoid direct sunlight and the immediate vicinity of heating appliances
● Protect the WirelessHART adapter from direct sunlight.
● If the battery unit is connected, do not store the device in the vicinity of heating appliances.
● Keep to the environmental conditions listed in Technical data (Page 67).
Preparations for use
3.4 Storage and transport
WirelessHART Adapter SITRANS AW200
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Transportation
WARNING
Guidelines for transportation
The lithium thionyl chloride high-performance battery belongs to dangerous goods class 9
"Miscellaneous hazardous materials and substances".
If you transport the battery, the dangerous goods regulations listed in the accompanying
safety data sheet apply. For more information, please contact your regional Siemens
representative. Partner (http://www.automation.siemens.com/partner)
Preparations for use
3.4 Storage and transport
WirelessHART Adapter SITRANS AW200
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Preparations for use
3.4 Storage and transport
WirelessHART Adapter SITRANS AW200
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Mode of operation and system 4
4.1 Wireless HART network
Task of the WirelessHART adapter in the WirelessHART network
The WirelessHART adapter is a smart wireless module. The adapter connects up to four
connected field devices over a wireless link to a WirelessHART network via each 4 to 20 mA or
HART interface.
The WirelessHART adapter sends the measurement and diagnostics information of the field
device in the form of wireless signals to the WirelessHART gateway. The gateway, for example
a Siemens IE/WSN-PA Link, receives the information and makes it available in the plant
network.
IE/WSN-PA LINK
SIMATIC system
SITRANS AW200
SIMATIC ET 200 with
HART support
SITRANS TF280
SITRANS P280
DP/PA LINK
Industrial Ethernet
PROFIBUS
WirelessHART
PROFIBUS PA
ES OS MS
Figure 4-1 Wireless HART network
Due to technical conditions, it is often impossible to transfer diagnostics data from HART field
devices to a higher-level process control system.
The WirelessHART adapter is capable of sending diagnostics data to a diagnostics station. The
data can be evaluated centrally on the diagnostics station with the SIMATIC PD and
SITRANS MD software tools. This has no detrimental effect on the process control system.
WirelessHART Adapter SITRANS AW200
Operating Instructions, 02/2020, A5E02777161-AA 17

Legacy DCS
without
HART support
Remote I/O
station w/o HART
support
SITRANS
MDS OS
IWLAN
IEEE802.11
IE/WSN-PA LINK
SITRANS AW200
Industrial Ethernet
WirelessHART
Industrial Ethernet
PROFIBUS
4–20 mA
4–20 mA
4–20 mA
Figure 4-2 WirelessHART network with diagnostics station
The WirelessHART network is capable of organizing itself. This is the responsibility of the
"Network Manager" software that automatically organizes, establishes and manages
WirelessHART networks. The Network Manager software calculates the optimum connection
paths between the network nodes and selects an alternative path via which the data will be sent
if an error or fault occurs.
After installation, every WirelessHART adapter is capable of recognizing its neighbors. The
WirelessHART adapter detects the strength of the wireless signal, synchronizes itself, obtains
frequency information and then establishes connections to its neighbors in the wireless
network. This means that the user is not required to make any settings regarding the
organization of the network.
Power supply of the WirelessHART adapter
The power required by the WirelessHART adapter is provided by the supplied battery unit. The
field device can be supplied by the battery unit or by a separate power supply. It is possible to
connect two-wire and four-wire field devices.
If you use the battery to supply power to the field device, this shortens the life of the battery.
4.2 Siemens HART field devices for the adapter
Up to four HART and 4 … 20 mA field devices can be connected to the WirelessHART adapter
SITRANS AW200. Depending on their electrical characteristics, the field devices can either be
supplied with power by the WirelessHART adapter or you require an external power supply.
Information on Siemens HART field devices for the adapter is available under: Services &
Support (http://www.siemens.com/automation/service&support)
Mode of operation and system
4.2 Siemens HART field devices for the adapter
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If the field devices are supplied by the adapter, it may be necessary to optimize settings for the
power supply. You will find further information on this in the section Optimization of the power
supply (supply by the adapter) (Page 61).
Mode of operation and system
4.2 Siemens HART field devices for the adapter
WirelessHART Adapter SITRANS AW200
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Mode of operation and system
4.2 Siemens HART field devices for the adapter
WirelessHART Adapter SITRANS AW200
20 Operating Instructions, 02/2020, A5E02777161-AA