Siemens HydroRanger 200 HMI User manual

Operating instructions
HydroRanger 200 HMI
Ultrasonic Controllers
06/2018Edition
SITRANS
www.siemens.com/processautomation

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Ultrasonic controllers
HydroRanger 200 HMI
Operating Instructions
06/2018
A5E36281317
-AC
Introduction
1
Safety notes
2
Description
3
Installing/mounting
4
Connecting
5
Commissioning
6
Operating
7
Parameter reference
8
Service and maintenance
9
Diagnosing and
troubleshooting
10
Technical data
11
Technical reference
A
Pump control reference
B
Communications
C
Updating software
D
Upgrading
E
Conduit entry for Class I, Div
2 applications
F
Programming chart
G
LCD menu structure
H
Certificates and support
I

Siemens AG
Division Process Industries and Drives
Postfach 48 48
90026 NÜ
RNBERG
GERMANY
Document order number: A5E36281317
Ⓟ
06/2018 Subject to change
Copyright © Siemens AG .
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

HydroRanger 200 HMI
Operating Instructions, 06/2018, A5E36281317-AC 3
Table of contents
1 Introduction.............................................................................................................................................. 15
1.1 Purpose of this documentation ...............................................................................................15
1.2 Checking the consignment .....................................................................................................15
1.3 Security information ................................................................................................................15
1.4 Transportation and storage.....................................................................................................16
1.5 Notes on warranty...................................................................................................................16
2 Safety notes............................................................................................................................................. 19
3 Description............................................................................................................................................... 23
3.1 Overview .................................................................................................................................23
3.2 Features..................................................................................................................................24
3.3 Applications.............................................................................................................................24
3.4 Approvals ................................................................................................................................25
3.5 Modbus communication..........................................................................................................25
4 Installing/mounting................................................................................................................................... 27
4.1 Basic safety notes...................................................................................................................27
4.2 Mounting Instructions..............................................................................................................29
4.2.1 Mounting locations..................................................................................................................29
4.2.2 Mounting on wall.....................................................................................................................29
4.2.3 Cable routed through a conduit ..............................................................................................32
4.2.4 Cable exposed and entering through the cable glands ..........................................................33
4.2.5 Panel mount............................................................................................................................34
4.2.6 Cutout instructions ..................................................................................................................35
4.2.7 Panel mount dimensions ........................................................................................................35
4.2.8 Mounting the enclosure ..........................................................................................................35
4.2.9 Wiring compartment................................................................................................................36
4.3 Wiring compartment................................................................................................................37
4.4 Installing the SmartLinx communication card .........................................................................38
5 Connecting .............................................................................................................................................. 39
5.1 Basic safety notes...................................................................................................................39
5.2 Connecting diagram................................................................................................................40
5.3 Terminal board........................................................................................................................41
5.4 Cables.....................................................................................................................................41
5.5 Transducers............................................................................................................................42
5.6 Relays .....................................................................................................................................43

Table of contents
HydroRanger 200 HMI
4Operating Instructions, 06/2018, A5E36281317-AC
5.7 Temperature sensor............................................................................................................... 44
5.8 mA input................................................................................................................................. 44
5.9 mA output............................................................................................................................... 45
5.10 Level system synchronization................................................................................................ 45
5.11 Power ..................................................................................................................................... 46
5.12 Digital communication............................................................................................................ 46
5.12.1 RS-232 serial connection....................................................................................................... 47
5.12.2 RS-485 serial connection....................................................................................................... 47
5.12.3 Discrete inputs ....................................................................................................................... 48
6 Commissioning ........................................................................................................................................ 49
6.1 Local commissioning.............................................................................................................. 49
6.2 Activating the device .............................................................................................................. 50
6.3 RUN mode ............................................................................................................................. 50
6.3.1 The local display .................................................................................................................... 51
6.3.2 Display field descriptions ....................................................................................................... 53
6.3.3 Auxiliary reading..................................................................................................................... 54
6.3.4 Multiple readings.................................................................................................................... 54
6.4 PROGRAM mode................................................................................................................... 55
6.4.1 Key functions in Measurement mode .................................................................................... 55
6.4.2 Programming the device........................................................................................................ 55
6.4.3 Parameter menus................................................................................................................... 56
6.4.4 Key functions in Edit mode .................................................................................................... 59
6.5 Quick Start Wizards ............................................................................................................... 59
6.5.1 Setting wizards via graphical display ..................................................................................... 60
6.5.2 Wizards (1.)............................................................................................................................ 61
6.5.2.1 Quick Start (1.1.).................................................................................................................... 61
6.6 Requesting an echo profile .................................................................................................... 86
6.7 Application examples ............................................................................................................. 87
6.7.1 Level application .................................................................................................................... 88
6.7.2 Flow application ..................................................................................................................... 89
7 Operating................................................................................................................................................. 91
7.1 Single-point models ............................................................................................................... 91
7.1.1 Average or differential............................................................................................................ 92
7.2 Dual-point models .................................................................................................................. 92
7.2.1 Average or differential............................................................................................................ 93
7.2.2 Measurement conditions........................................................................................................ 94
7.3 Relays .................................................................................................................................... 95
7.3.1 General Introduction .............................................................................................................. 95
7.3.2 Relay functions....................................................................................................................... 96
7.3.3 Alarm...................................................................................................................................... 96
7.3.4 Pump...................................................................................................................................... 97
7.3.5 Totalizing and sampling ......................................................................................................... 97
7.3.6 Relay status - Navigation pane.............................................................................................. 97
7.3.7 Relay-related parameters ...................................................................................................... 98

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HydroRanger 200 HMI
Operating Instructions, 06/2018, A5E36281317-AC 5
7.3.8 Relay activation.......................................................................................................................99
7.3.9 Preset applications................................................................................................................100
7.3.10 Relay fail-safe .......................................................................................................................104
7.3.11 Security .................................................................................................................................104
7.3.12 Parameter types....................................................................................................................104
7.3.13 Display readout.....................................................................................................................104
7.3.14 Adjusting the primary reading...............................................................................................105
7.4 Backup level override............................................................................................................105
7.4.1 Backup level override parameters ........................................................................................106
7.5 Discrete inputs ......................................................................................................................106
7.5.1 Wiring the discrete inputs .....................................................................................................107
7.5.2 Adjusting the discrete input logic ..........................................................................................107
7.6 mA I/0....................................................................................................................................107
7.6.1 mA Input................................................................................................................................107
7.6.2 mA Output.............................................................................................................................108
7.7 Volume..................................................................................................................................109
7.7.1 Readings...............................................................................................................................109
7.7.2 Vessel shape and dimensions..............................................................................................110
7.7.3 Characterization chart...........................................................................................................111
7.8 Alarms...................................................................................................................................113
7.8.1 Level .....................................................................................................................................113
7.8.2 Setting simple level alarms ...................................................................................................114
7.8.3 Rate ......................................................................................................................................
114
7.8.4 In-bounds/Out-of-bounds Range ..........................................................................................115
7.8.5 Cable fault.............................................................................................................................115
7.8.6 Temperature .........................................................................................................................116
7.8.7 Loss of Echo (LOE)...............................................................................................................116
7.9 Pump control.........................................................................................................................117
7.9.1 Setting a pump down group..................................................................................................117
7.9.1.1 Set relays to Alternate Duty Assist .......................................................................................118
7.9.1.2 Set the ON setpoints.............................................................................................................118
7.9.1.3 Set the OFF setpoints...........................................................................................................118
7.9.2 Setting a pump up (reservoir) group.....................................................................................119
7.9.2.1 Set relays to Alternate Duty Assist .......................................................................................120
7.9.2.2 Set the Relay ON Setpoints..................................................................................................120
7.9.2.3 Set the Relay OFF Setpoints ................................................................................................120
7.9.3 Other pump control algorithms .............................................................................................121
7.9.3.1 Set relays to Alternate Duty Backup.....................................................................................121
7.9.3.2 Set relays to Fixed Duty Assist.............................................................................................121
7.9.3.3 Set relays to Fixed Duty Backup...........................................................................................122
7.9.3.4 Set relays to Service Ratio Duty Assist ................................................................................123
7.9.3.5 Set relays to First in First Out ...............................................................................................124
7.9.4 Optional pump controls.........................................................................................................125
7.9.4.1 Starting pumps by rate of level change ................................................................................125
7.9.4.2 Rotating pumps by service ratio ...........................................................................................
126
7.9.4.3 Totalizing pumped volume....................................................................................................127
7.9.4.4 Setting independent fail-safe controls...................................................................................
128
7.9.4.5 Setting a pump to Run-ON ...................................................................................................128
7.9.4.6 Setting the pump start delays ...............................................................................................129

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HydroRanger 200 HMI
6Operating Instructions, 06/2018, A5E36281317-AC
7.9.4.7 Reducing wall cling .............................................................................................................. 129
7.9.4.8 Grouping pumps................................................................................................................... 130
7.9.4.9 Setting a flush valve............................................................................................................. 130
7.9.4.10 Relay controlled by communications ................................................................................... 131
7.9.4.11 Tracking pump usage .......................................................................................................... 131
7.10 Rake (screen) control........................................................................................................... 131
7.10.1 Setting a rake control ........................................................................................................... 132
7.10.2 Setting common parameters................................................................................................ 133
7.10.3 Set Relay 1 (Operate Rake)................................................................................................. 133
7.10.4 Set Relays 2 to 4 (Level Alarms) ......................................................................................... 134
7.11 External totalizers and flow samplers .................................................................................. 134
7.11.1 Relay contacts...................................................................................................................... 135
7.11.2 Totalizer ............................................................................................................................... 135
7.11.3 Flow sampler........................................................................................................................ 136
7.11.3.1 Based on volume and time .................................................................................................. 136
7.12 Open Channel Monitoring (OCM) ........................................................................................ 137
7.12.1 Common parameters ........................................................................................................... 138
7.12.2 Setting Zero Head................................................................................................................ 139
7.12.3 Setting totalized volume....................................................................................................... 140
7.12.4 Applications supported by the device .................................................................................. 141
7.12.4.1 BS-3680/ISO 1438/1 Thin Plate V-notch weir ..................................................................... 141
7.12.4.2 BS-3680/ISO 4359 Rectangular Flume ............................................................................... 142
7.12.4.3 Palmer-Bowlus flume ........................................................................................................... 143
7.12.4.4 H-flume................................................................................................................................. 144
7.12.4.5 PMDs with exponential flow to Head Function .................................................................... 145
7.12.4.6 Parshall Flume ..................................................................................................................... 148
7.12.4.7 Leopold-Lagco flume ........................................................................................................... 149
7.12.4.8 Cut throat flume.................................................................................................................... 150
7.12.5 Universal calculation support............................................................................................... 151
7.12.6 Typical flow characterization................................................................................................ 151
7.12.7 Example flumes.................................................................................................................... 152
7.12.8 Example weir profiles........................................................................................................... 153
7.13 Configuration testing ............................................................................................................ 153
7.13.1 I/0 Checkout......................................................................................................................... 153
7.13.2 Application test..................................................................................................................... 154
8 Parameter reference.............................................................................................................................. 155
8.1 Key terms............................................................................................................................. 155
8.2 Parameter indexing.............................................................................................................. 156
8.3 Index selector examples ...................................................................................................... 158
8.3.1 Sensor and measurement.................................................................................................... 158
8.3.2 Calibration............................................................................................................................ 159
8.3.3 Pumps.................................................................................................................................. 159
8.3.4 High level alarm ................................................................................................................... 160
8.4 Index types........................................................................................................................... 161
8.5 Quick Start Wizards ............................................................................................................. 162
8.6 Setup (2.) ............................................................................................................................. 162
8.6.1 Sensor (2.1.) ........................................................................................................................ 162

Table of contents
HydroRanger 200 HMI
Operating Instructions, 06/2018, A5E36281317-AC 7
8.6.1.1 Units (2.1.1.) .........................................................................................................................162
8.6.1.2 Level selector (2.1.2.) ...........................................................................................................162
8.6.1.3 Sensor mode (2.1.3.) ............................................................................................................163
8.6.1.4 Transducer selector (2.1.4.)..................................................................................................164
8.6.1.5 Transducer (2.1.5.) ...............................................................................................................164
8.6.1.6 Material (2.1.6.).....................................................................................................................165
8.6.1.7 Short shot frequency (2.1.7.) ................................................................................................165
8.6.1.8 Long shot frequency (2.1.8.).................................................................................................165
8.6.1.9 Short shot duration (2.1.9.) ...................................................................................................166
8.6.1.10 Long shot duration (2.1.10.)..................................................................................................166
8.6.1.11 Number of short shots (2.1.11.)............................................................................................166
8.6.1.12 Number of long shots (2.1.12.) .............................................................................................167
8.6.1.13 Shot synchro (2.1.13.) ..........................................................................................................167
8.6.1.14 Scan delay (2.1.14.)..............................................................................................................167
8.6.1.15 Scan time (2.1.15.)................................................................................................................168
8.6.1.16 Shot delay (2.1.16.)...............................................................................................................168
8.6.1.17 Shot/pulse mode (2.1.17.) ....................................................................................................168
8.6.2 Calibration (2.2.) ...................................................................................................................169
8.6.2.1 Level selector (2.2.1) ............................................................................................................169
8.6.2.2 Span (2.2.2.) .........................................................................................................................169
8.6.2.3 Transducer selector (2.2.3.)..................................................................................................169
8.6.2.4 Empty (2.2.4.) .......................................................................................................................170
8.6.2.5 Sensor offset (2.2.5.) ............................................................................................................
171
8.6.2.6 Blanking (2.2.6.)....................................................................................................................171
8.6.2.7 Range extension (2.2.7.) ......................................................................................................172
8.6.3 Rate (2.3.) .............................................................................................................................172
8.6.3.1 Transducer selector (2.3.1.)..................................................................................................172
8.6.3.2 Fill rate/minute (2.3.2.)..........................................................................................................173
8.6.3.3 Empty rate/minute (2.3.3.) ....................................................................................................173
8.6.3.4 Response rate (2.3.4.) ..........................................................................................................174
8.6.3.5 Rate filter (2.3.5.) ..................................................................................................................175
8.6.3.6 Rate filter time (2.3.6.) ..........................................................................................................175
8.6.3.7 Rate filter distance (2.3.7.)....................................................................................................175
8.6.3.8 Level selector (2.2.8) ............................................................................................................176
8.6.3.9 Filling indicator (2.3.9.)..........................................................................................................176
8.6.3.10 Emptying indicator (2.3.10.)..................................................................................................176
8.6.4 Fail-safe (2.4.).......................................................................................................................177
8.6.4.1 Transducer selector (2.4.1.)..................................................................................................177
8.6.4.2 LOE timer (2.4.2.) .................................................................................................................177
8.6.4.3 Level selector (2.4.3.) ...........................................................................................................178
8.6.4.4 Fail-safe mode (2.4.4.)..........................................................................................................178
8.6.4.5 Material level (2.4.5.) ............................................................................................................178
8.6.4.6 Fail-safe advance (2.4.6.) .....................................................................................................179
8.6.4.7 mA Output selector (2.4.7.)...................................................................................................179
8.6.4.8 mA Fail-safe mode (2.4.8.) ...................................................................................................
179
8.6.4.9 mA Fail-safe value (2.4.9.)....................................................................................................
180
8.6.5 Current Output (2.5.).............................................................................................................180
8.6.5.1 mA output selector (2.5.1.) ...................................................................................................180
8.6.5.2 mA output range (2.5.2.).......................................................................................................180
8.6.5.3 Current output function (2.5.3.).............................................................................................181
8.6.5.4 mA output allocation (2.5.4.).................................................................................................181
8.6.5.5 4 mA setpoint (2.5.5.)............................................................................................................182

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HydroRanger 200 HMI
8Operating Instructions, 06/2018, A5E36281317-AC
8.6.5.6 20 mA setpoint (2.5.6.)......................................................................................................... 182
8.6.5.7 Minimum mA limit (2.5.7.) .................................................................................................... 182
8.6.5.8 Maximum mA limit (2.5.8.) ................................................................................................... 182
8.6.5.9 Milliamp output (2.5.9.) ........................................................................................................ 182
8.6.5.10 Fail-safe mode (2.5.10.)....................................................................................................... 183
8.6.5.11 4 mA output trim (2.5.11.) .................................................................................................... 183
8.6.5.12 20 mA output trim (2.5.12.) .................................................................................................. 183
8.6.6 Current Input (2.6.)............................................................................................................... 184
8.6.6.1 mA input range (2.6.1.) ........................................................................................................ 184
8.6.6.2 0/4 mA level value (2.6.2.) ................................................................................................... 184
8.6.6.3 20 mA level value (2.6.3.) .................................................................................................... 184
8.6.6.4 mA Damp Filter (2.6.4.)........................................................................................................ 185
8.6.6.5 Scaled mA input value (2.6.5.)............................................................................................. 185
8.6.6.6 Raw mA input value (2.6.6.)................................................................................................. 185
8.6.7 Volume (2.7.)........................................................................................................................ 185
8.6.7.1 Level selector (2.7.1.) .......................................................................................................... 185
8.6.7.2 Vessel shape (2.7.2.) ........................................................................................................... 186
8.6.7.3 Maximum volume (2.7.3.) .................................................................................................... 188
8.6.7.4 Dimension A (2.7.4.) ............................................................................................................ 188
8.6.7.5 Dimension L (2.7.5.)............................................................................................................. 189
8.6.7.6 Transducer selector (2.7.6.)................................................................................................. 189
8.6.7.7 Inflow/discharge adjust (2.7.7.)............................................................................................ 189
8.6.7.8 Table 1-8 (2.7.8.).................................................................................................................. 190
8.6.7.9 Table 9-16 (2.7.9.) ............................................................................................................... 191
8.6.7.10 Table 17-24 (2.7.10.) ........................................................................................................... 192
8.6.7.11 Table 25- 32 ( 2.7.11.) ......................................................................................................... 193
8.6.8 Relays (2.8.)......................................................................................................................... 193
8.6.8.1 Basic Setup (2.8.1.) ............................................................................................................. 193
8.6.8.2 Modifiers (2.8.2.) .................................................................................................................. 200
8.6.9 Discrete Inputs (2.9.)............................................................................................................ 207
8.6.9.1 Backup Level Override (2.9.1.) ............................................................................................ 207
8.6.9.2 Discrete Input Logic (2.9.2.)................................................................................................. 209
8.6.10 Other Control (2.10.) ............................................................................................................ 210
8.6.10.1 External totalizer (2.10.1.).................................................................................................... 210
8.6.10.2 Transducer selector (2.10.1.1.)............................................................................................ 210
8.6.10.3 Multiplier (2.10.1.2.) ............................................................................................................. 211
8.6.10.4 Relay duration (2.10.1.3.) .................................................................................................... 211
8.6.10.5 External sampler (2.10.2.).................................................................................................... 212
8.6.11 Signal Processing (2.11.)..................................................................................................... 218
8.6.11.1 Temperature and Velocity (2.11.1.) ..................................................................................... 218
8.6.11.2 Echo Select (2.11.2.) ........................................................................................................... 222
8.6.11.3 TVT Setup (2.11.3.) ............................................................................................................. 227
8.6.11.4 TVT Shaper (2.11.4.) ........................................................................................................... 231
8.6.11.5 Measurement verification (2.11.5.) ...................................................................................... 233
8.6.12 Display (2.12.)...................................................................................................................... 236
8.6.12.1 Local display backlight (2.12.1)............................................................................................ 236
8.6.12.2 LCD contrast (2.12.2.).......................................................................................................... 236
8.6.12.3 Level selector (2.12.3.) ........................................................................................................ 237
8.6.12.4 Decimal position (2.12.4.) .................................................................................................... 237
8.6.12.5 Convert reading (2.12.5.)..................................................................................................... 238
8.6.12.6 Offset reading (2.12.6.) ........................................................................................................ 238
8.6.12.7 Default auxiliary reading (2.12.7.)........................................................................................ 239

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HydroRanger 200 HMI
Operating Instructions, 06/2018, A5E36281317-AC 9
8.6.12.8 Display delay (2.12.8.) ..........................................................................................................239
8.6.13 Flow (2.13.)...........................................................................................................................239
8.6.13.1 Transducer selector (2.13.1.)................................................................................................239
8.6.13.2 Primary measuring device (2.13.2.)......................................................................................240
8.6.13.3 Auto zero head (2.13.3.) .......................................................................................................240
8.6.13.4 Basic setup (2.13.4.).............................................................................................................241
8.6.13.5 PMD dimensions (2.13.5.) ....................................................................................................246
8.6.13.6 Universal head vs flow (2.13.6.) ...........................................................................................247
8.6.14 Totalizers (2.14.)...................................................................................................................250
8.6.14.1 Transducer selector (2.14.1.)................................................................................................250
8.6.14.2 Running Totalizers (2.14.) ....................................................................................................250
8.6.14.3 Running totalizers high (2.14.2.)...........................................................................................250
8.6.14.4 Running totalizers low (2.14.3.) ............................................................................................251
8.6.14.5 Totalizer decimal position (2.14.4.).......................................................................................251
8.6.14.6 Totalizer multiplier (2.14.5.) ..................................................................................................252
8.7 Maintenance and Diagnostics (3.) ........................................................................................252
8.7.1 Identification (3.1.) ................................................................................................................252
8.7.1.1 Tag (3.1.1.) ...........................................................................................................................252
8.7.1.2 Descriptor (3.1.2.) .................................................................................................................252
8.7.1.3 Message (3.1.3.)...................................................................................................................252
8.7.1.4 Order number (3.1.4.) ...........................................................................................................253
8.7.1.5 Serial number (3.1.5.) ...........................................................................................................253
8.7.1.6 Hardware revision (3.1.6.) ....................................................................................................253
8.7.1.7 Firmware revision (3.1.7.) .....................................................................................................253
8.7.1.8 Loader revision (3.1.8.).........................................................................................................253
8.7.1.9 Manufacture date (3.1.9.) .....................................................................................................253
8.7.1.10 Date last configured (3.1.10.) ...............................................................................................253
8.7.2 Diagnostics (3.2.)..................................................................................................................253
8.7.2.1 Transducer selector (3.2.1.)..................................................................................................253
8.7.2.2 Echo profile (3.2.2.)...............................................................................................................254
8.7.2.3 Master reset (3.2.3.)..............................................................................................................254
8.7.2.4 Power-ON resets (3.2.4.)......................................................................................................255
8.7.2.5 Power-ON time (3.2.5.).........................................................................................................255
8.7.2.6 Relay selector (3.2.6.)...........................................................................................................255
8.7.2.7 Relay logic test (3.2.7.) .........................................................................................................255
8.7.2.8 Measurement values (3.2.8.) ................................................................................................255
8.7.2.9 Pump records (3.2.9.) ...........................................................................................................260
8.7.2.10 Temperature peak values (3.2.10)........................................................................................261
8.7.2.11 Echo quality (3.2.11.)............................................................................................................262
8.7.2.12 SmartLinx diagnostics (3.2.12.) ............................................................................................263
8.7.3 Simulation (3.3.)....................................................................................................................266
8.7.3.1 Discrete Inputs......................................................................................................................266
8.8 Communication (4.)...............................................................................................................267
8.8.1 Communications port selector (4.1.).....................................................................................267
8.8.2 Device address (4.2.)............................................................................................................
267
8.8.3 Communications timeout (4.3.).............................................................................................268
8.8.4 Protocol (4.4.) .......................................................................................................................
268
8.8.5 Serial baud rate (4.5.) ...........................................................................................................268
8.8.6 Parity (4.6.) ...........................................................................................................................269
8.8.7 Data bits (4.7.) ......................................................................................................................269
8.8.8 Stop bits (4.8.).......................................................................................................................269

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HydroRanger 200 HMI
10 Operating Instructions, 06/2018, A5E36281317-AC
8.8.9 Modem available (4.9.) ........................................................................................................ 269
8.8.10 Modem inactivity timeout (4.10.).......................................................................................... 270
8.8.11 Parameter index location (4.11.).......................................................................................... 270
8.8.12 SmartLinx reserved parameters (4.12.1. to 4.12.5.)............................................................ 271
8.9 Security (5.).......................................................................................................................... 271
8.9.1 Write protection (5.1.) .......................................................................................................... 271
8.9.2 User PIN (5.2.) ..................................................................................................................... 271
8.9.3 Protocol selector (5.3.)......................................................................................................... 272
8.9.4 Communications control (5.4.)............................................................................................. 272
8.10 Language (6.)....................................................................................................................... 273
9 Service and maintenance ...................................................................................................................... 275
9.1 Firmware updates ................................................................................................................ 275
9.2 Basic safety notes................................................................................................................ 276
9.3 Cleaning............................................................................................................................... 278
9.3.1 Cleaning the enclosure ........................................................................................................ 278
9.4 Maintenance and repair work............................................................................................... 278
9.5 Return procedure ................................................................................................................. 279
9.6 Transport.............................................................................................................................. 279
9.7 Disposal ............................................................................................................................... 280
10 Diagnosing and troubleshooting ............................................................................................................ 281
10.1 Communication troubleshooting .......................................................................................... 281
10.2 General fault codes.............................................................................................................. 282
10.3 Common problems chart...................................................................................................... 283
10.4 Noise problems .................................................................................................................... 286
10.4.1 Determining the noise source .............................................................................................. 287
10.4.2 Non-transducer noise sources............................................................................................. 287
10.4.3 Avoiding common wiring problems ...................................................................................... 288
10.4.4 Reducing electrical noise..................................................................................................... 288
10.4.5 Reducing acoustical noise ................................................................................................... 288
10.5 Measurement difficulties ...................................................................................................... 289
10.5.1 Loss of Echo (LOE).............................................................................................................. 289
10.5.1.1 Adjust transducer aiming ..................................................................................................... 289
10.5.1.2 Increase fail-safe timer value............................................................................................... 289
10.5.1.3 Install a transducer with a narrower beam........................................................................... 290
10.6 Fixed reading ....................................................................................................................... 290
10.7 Obstructions in the sound beam .......................................................................................... 290
10.8 Nozzle mountings ................................................................................................................ 290
10.9 Set the device to ignore the bad echo ................................................................................. 291
10.10 Wrong reading...................................................................................................................... 291
10.11 Transducer ringing ............................................................................................................... 292
10.12 Unit repair and excluded liability .......................................................................................... 293

Table of contents
HydroRanger 200 HMI
Operating Instructions, 06/2018, A5E36281317-AC 11
11 Technical data ....................................................................................................................................... 295
11.1 Power....................................................................................................................................295
11.2 Operating conditions.............................................................................................................296
11.3 Performance .........................................................................................................................296
11.4 Programming ........................................................................................................................297
11.5 Outputs .................................................................................................................................297
11.6 Inputs ....................................................................................................................................298
11.7 Construction..........................................................................................................................299
11.8 Approvals ..............................................................................................................................300
11.9 Transducers..........................................................................................................................300
A Technical reference ............................................................................................................................... 301
A.1 Transmit pulse ......................................................................................................................301
A.2 Echo processing ...................................................................................................................302
A.3 TVT (time varying threshold) curves.....................................................................................302
A.4 Auto False Echo Suppression ..............................................................................................303
A.5 Algorithm...............................................................................................................................304
A.6 Distance calculation..............................................................................................................305
A.7 Sound velocity.......................................................................................................................306
A.8 Scanning...............................................................................................................................307
A.9 Volume calculation................................................................................................................307
A.10 Flow calculation ....................................................................................................................308
A.11 Response rate.......................................................................................................................311
A.12 Analog output........................................................................................................................311
A.13 Current output function .........................................................................................................312
A.14 Loss of echo (LOE)...............................................................................................................312
A.15 Fail-safe mode ......................................................................................................................312
B Pump control reference ......................................................................................................................... 313
B.1 Pump control options ............................................................................................................313
B.2 Pump groups.........................................................................................................................313
B.3 Pump by rate.........................................................................................................................313
B.4 Pump control algorithms .......................................................................................................313
B.5 Fixed Duty Assist ..................................................................................................................314
B.6 Fixed Duty Backup................................................................................................................314
B.7 Alternate Duty Assist.............................................................................................................316
B.8 Alternate Duty Backup ..........................................................................................................317

Table of contents
HydroRanger 200 HMI
12 Operating Instructions, 06/2018, A5E36281317-AC
B.9 Service Ratio Duty Assist..................................................................................................... 318
B.10 Service Ratio Duty Backup .................................................................................................. 318
B.11 First In First Out ................................................................................................................... 318
B.12 Pump by Rate ...................................................................................................................... 319
B.13 Other pump controls ............................................................................................................ 319
C Communications.................................................................................................................................... 321
C.1 Device communication systems........................................................................................... 321
C.2 Modbus ................................................................................................................................ 321
C.3 Optional SmartLinx cards..................................................................................................... 321
C.4 Communication systems...................................................................................................... 322
C.5 Communication ports ........................................................................................................... 322
C.6 Modbus ................................................................................................................................ 323
C.7 SmartLinx ............................................................................................................................. 323
C.8 Communications installation ................................................................................................ 324
C.8.1 Wiring guidelines.................................................................................................................. 324
C.8.2 Configuring communications ports (parameters)................................................................. 326
C.9 SIMATIC Process Device Manager (PDM).......................................................................... 327
C.9.1 Device description................................................................................................................ 327
C.10 Modbus register map ........................................................................................................... 328
C.11 Word order (R40,062) .......................................................................................................... 329
C.12 Map ID (R40,063) ................................................................................................................ 329
C.13 Product ID (R40,064) ........................................................................................................... 330
C.14 Point data (R41,010 – R41,031) .......................................................................................... 330
C.15 Totalizer (R41,040 – R41,043)............................................................................................. 330
C.16 Input/output (R41,070 – R41,143)........................................................................................ 331
C.17 Discrete inputs (R41,070) .................................................................................................... 331
C.18 Relay outputs (R41,080)...................................................................................................... 331
C.19 mA input (R41,090).............................................................................................................. 331
C.20 mA outputs (R41,110-41,111).............................................................................................. 331
C.21 Pump control (R41,400-R41,474)........................................................................................ 332
C.22 Pump ON setpoint (R41,420-R41,425)................................................................................ 332
C.23 Pump OFF setpoint (R41,430-R41,435).............................................................................. 332
C.24 Pumped volume (R41,440-R41,443) ................................................................................... 332
C.25 Pump hours (R41,450-R41,461).......................................................................................... 332
C.26 Pump starts (R41,470-R41,475).......................................................................................... 333
C.27 Parameter access (R43,998-R46,999) ................................................................................ 333

Table of contents
HydroRanger 200 HMI
Operating Instructions, 06/2018, A5E36281317-AC 13
C.28 Parameter indexing...............................................................................................................334
C.29 Reading parameters .............................................................................................................334
C.29.1 Global index method.............................................................................................................335
C.29.2 Parameter-specific index method .........................................................................................336
C.30 Writing parameters................................................................................................................336
C.30.1 Global index method.............................................................................................................336
C.30.2 Parameter-specific index method .........................................................................................337
C.31 Format words........................................................................................................................337
C.31.1 Global index method.............................................................................................................337
C.31.2 Parameter-specific index method .........................................................................................337
C.31.3 Format registers....................................................................................................................338
C.32 Data types.............................................................................................................................339
C.33 Numeric values .....................................................................................................................339
C.34 Bit values ..............................................................................................................................339
C.35 Unsigned double precision integer (UINT32) .......................................................................340
C.36 Split values............................................................................................................................341
C.37 Text messages......................................................................................................................342
C.38 Relay function codes (2.8.1.4. Relay function only) .............................................................343
C.39 Error handling .......................................................................................................................344
C.39.1 Modbus responses................................................................................................................344
C.39.2 Error handling .......................................................................................................................345
C.40 Communication troubleshooting ...........................................................................................346
C.40.1 General .................................................................................................................................346
C.40.2 Specific .................................................................................................................................346
C.41 Single parameter access (SPA)............................................................................................347
C.41.1 Mapping ................................................................................................................................347
C.41.2 Reading parameters .............................................................................................................347
C.41.3 Writing parameters................................................................................................................348
C.41.4 Format register......................................................................................................................348
C.41.5 Error codes ...........................................................................................................................349
D Updating software.................................................................................................................................. 351
E Upgrading.............................................................................................................................................. 353
E.1 Mounting a device.................................................................................................................353
E.2 Connecting the transducer....................................................................................................353
E.3 Co-axial transducer extension ..............................................................................................354
E.4 Connecting a transducer with RG62 co-axial extension cable .............................................354
E.5 Device installation (for retrofitting older installations) ...........................................................355
F Conduit entry for Class I, Div 2 applications .......................................................................................... 357
G Programming chart ................................................................................................................................ 361
G.1 Programming chart ...............................................................................................................361

Table of contents
HydroRanger 200 HMI
14 Operating Instructions, 06/2018, A5E36281317-AC
H LCD menu structure............................................................................................................................... 371
H.1 LCD Menu Structure ............................................................................................................ 371
I Certificates and support......................................................................................................................... 389
I.1 Technical support................................................................................................................. 389
I.2 QR code label ...................................................................................................................... 389
I.3 Certificates ........................................................................................................................... 390
Index...................................................................................................................................................... 391

HydroRanger 200 HMI
Operating Instructions, 06/2018, A5E36281317-AC 15
Introduction
1
1.1
Purpose of this documentation
These instructions contain all information required to commission and use the device. Read
the instructions carefully prior to installation and commissioning. In order to use the device
correctly, first review its principle of operation.
The instructions are aimed at persons mechanically installing the device, connecting it
electronically, configuring the parameters and commissioning it, as well as service and
maintenance engineers.
1.2
Checking the consignment
1. Check the packaging and the delivered items for visible damages.
2. Report any claims for damages immediately to the shipping company.
3. Retain damaged parts for clarification.
4. Check the scope of delivery by comparing your order to the shipping documents for
correctness and completeness.
WARNING
Using a damaged or incomplete device
Risk of explosion in hazardous areas.
•Do not use damaged or incomplete devices.
1.3
Security information
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines, and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions constitute one element of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be
connected to an enterprise network or the internet if and to the extent such a connection is
necessary and only when appropriate security measures (e.g. firewalls and/or network
segmentation) are in place.

Introduction
1.4 Transportation and storage
HydroRanger 200 HMI
16 Operating Instructions, 06/2018, A5E36281317-AC
For additional information on industrial security measures that may be implemented, please
visit:
https://www.siemens.com/industrialsecurity
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends that product updates are applied as soon as they are
available and that the latest product versions are used. Use of product versions that are no
longer supported, and failure to apply the latest updates may increase customer’s exposure
to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed under
https://www.siemens.com/industrialsecurity.
1.4
Transportation and storage
To guarantee sufficient protection during transport and storage, observe the following:
●Keep the original packaging for subsequent transportation.
●Devices/replacement parts should be returned in their original packaging.
●If the original packaging is no longer available, ensure that all shipments are properly
packaged to provide sufficient protection during transport. Siemens cannot assume
liability for any costs associated with transportation damages.
NOTICE
Insufficient protection during storage
The packaging only provides limited protection against moisture and infiltration.
•Provide additional packaging as necessary.
Special conditions for storage and transportation of the device are listed in Technical data
(Page 295).
1.5
Notes on warranty
The contents of this manual shall not become part of or modify any prior or existing
agreement, commitment or legal relationship. The sales contract contains all obligations on
the part of Siemens as well as the complete and solely applicable warranty conditions. Any
statements regarding device versions described in the manual do not create new warranties
or modify the existing warranty.
The content reflects the technical status at the time of publishing. Siemens reserves the right
to make technical changes in the course of further development.

Introduction
1.5 Notes on warranty
HydroRanger 200 HMI
Operating Instructions, 06/2018, A5E36281317-AC 17
This history establishes the correlation between the current documentation and the valid
firmware of the device.
Edition
Remarks
EDD version
Firmware revision
10/2015
Initial release
1.13.02
2.00.00
12/2015 Added support
for Echo Profile
view on the
display
1.13.02 2.01.00
10/2017 Operating In-
structions
maintenance
1.13.02 2.01.00

Introduction
1.5 Notes on warranty
HydroRanger 200 HMI
18 Operating Instructions, 06/2018, A5E36281317-AC