Siemens HydroRanger 200 User manual

Instruction Manual July 2009
200
hydroranger

© Siemens Milltronics Process Instruments Inc. 2009
Safety Guidelines: Warning notices must be observed to ensure personal safety as well as that of
others, and to protect the product and the connected equipment. These warning notices are
accompanied by a clarification of the level of caution to be observed.
Qualified Personnel: This device/system may only be set up and operated in conjunction with this
manual. Qualified personnel are only authorized to install and operate this equipment in accordance with
established safety practices and standards.
Unit Repair and Excluded Liability:
•The user is responsible for all changes and repairs made to the device by the user or the user’s
agent.
•All new components are to be provided by Siemens Milltronics Process Instruments Inc.
•Restrict repair to faulty components only.
•Do not reuse faulty components.
Warning: Cardboard shipping package provides limited humidity and moisture protection. This product
can only function properly and safely if it is correctly transported, stored, installed, set up, operated, and
maintained.
This product is intended for use in industrial areas. Operation of this equipment in a residential area
may cause interference to several frequency based communications.
Note: Always use product in accordance with specifications.
Copyright Siemens Milltronics Process
Instruments Inc. 2009. All Rights Reserved
Disclaimer of Liability
This document is available in bound version and in
electronic version. We encourage users to purchase
authorized bound manuals, or to view electronic versions
as designed and authored by Siemens Milltronics Process
Instruments Inc. Siemens Milltronics Process Instruments
Inc. will not be responsible for the contents of partial or
whole reproductions of either bound or electronic
versions.
While we have verified the contents of this
manual for agreement with the
instrumentation described, variations
remain possible. Thus we cannot
guarantee full agreement. The contents of
this manual are regularly reviewed and
corrections are included in subsequent
editions. We welcome all suggestions for
improvement.
Technical data subject to change.
MILLTRONICS®is a registered trademark of Siemens Milltronics Process Instruments Inc.
Contact SMPI Technical Publications European Authorized Representative
at the following address:
Technical Publications Siemens AG
Siemens Milltronics Process Instruments Inc. Industry Sector
1954 Technology Drive, P.O. Box 4225 76181 Karlsruhe
Peterborough, Ontario, Canada, K9J 7B1 Deutschland
Email: [e-mail]
•For a selection of Siemens Milltronics level measurement manuals, go to:
www. siemens.com/processautomation. Under Process Instrumentation, select
Level
Measurement
and then go to the manual archive listed under the product family.
•For a selection of Siemens Milltronics weighing manuals, go to:
www. siemens.com/processautomation. Under Weighing Technology, select
Continuous
Weighing Systems
and then go to the manual archive listed under the product family.

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Table of Contents
Table of Contents
The HydroRanger 200 ................................................................................................................................1
HydroRanger 200 [1 or 3 relay model] ......................................................................................1
HydroRanger 200 [6 relay model] ..............................................................................................1
The Manual ...............................................................................................................................................1
Manual Symbols ............................................................................................................................2
Configuration Examples ...............................................................................................................2
Specifications ...............................................................................................................................................3
Installation ......................................................................................................................................................8
Mounting ...................................................................................................................................................8
Mounting Locations ......................................................................................................................8
Mounting Instructions ..................................................................................................................9
Wall Mount ........................................................................................................................... 9
Cable routed through a conduit:.................................................................................... 10
Panel Mount ....................................................................................................................... 11
Mounting the Enclosure .................................................................................................. 12
HydroRanger 200 Board ............................................................................................................13
Installing the Battery ..................................................................................................................13
Installing SmartLinx Card ..........................................................................................................14
Wiring ..............................................................................................................................................................15
Terminal Board .......................................................................................................................................16
Cables .......................................................................................................................................................16
Transducers ............................................................................................................................................17
Relays .......................................................................................................................................................17
Temperature Sensor .............................................................................................................................18
mA Input [6 relay model] .....................................................................................................................18
mA Output ...............................................................................................................................................18
Level System Synchronization ...........................................................................................................19
Power .......................................................................................................................................................19
Digital Communications .......................................................................................................................20
RS-232 Serial Connection ..........................................................................................................20
RS-485 Serial Connection ..........................................................................................................20
Discrete Inputs................................................................................................................... 20
Operating the HydroRanger 200 ........................................................................................................21
RUN Mode ..............................................................................................................................................21
Readings in RUN Mode .......................................................................................................................22
Status Parameters ................................................................................................................................23
Controlling the Display .........................................................................................................................24
Adjusting the primary reading for four-digit LCD readout:...................................... 24
Auxiliary Reading ........................................................................................................................24
Multiple Readings [6 relay model] ..........................................................................................25
PROGRAM Mode ..................................................................................................................................26
Starting PROGRAM Mode ..................................................................................................................26

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Table of Contents
Hand Programmer .......................................................................................................................26
Programmer Keys ........................................................................................................................27
Dolphin Plus ............................................................................................................................................28
Dolphin Plus Toolbar Buttons ...................................................................................................29
SIMATIC Process Device Manager (PDM) .....................................................................................30
Device Description ......................................................................................................................30
Activating the HydroRanger 200 ........................................................................................................31
Changing Parameters .................................................................................................................31
Security ....................................................................................................................................................32
Using Units or Percent (%) ..................................................................................................................32
Parameters Types ..................................................................................................................................32
Parameter Reset ....................................................................................................................................33
Display Readout .....................................................................................................................................33
Parameter Indexing ....................................................................................................................34
Primary and Secondary Indexes .......................................................................................................35
Primary Index ..................................................................................................................... 35
Secondary Index................................................................................................................ 35
Starting Measurement ........................................................................................................................36
Single Point Models ....................................................................................................................36
Average or Differential [6 relay model]........................................................................ 37
Dual Point Models .......................................................................................................................37
Average or Differential [6 relay model]........................................................................ 37
Measurement Conditions ..........................................................................................................38
Response Rate................................................................................................................... 38
Dimensions [6 relay model] ............................................................................................ 38
Failsafe................................................................................................................................. 38
Relays ...............................................................................................................................................................39
General Introduction ...................................................................................................................39
Relay Function ............................................................................................................................39
Alarm.................................................................................................................................... 39
Pump..................................................................................................................................... 40
Miscellaneous.................................................................................................................... 40
Relay Status – Non Run Modes .................................................................................... 41
Relay States ..................................................................................................................................41
Relay Related Parameters ........................................................................................................41
Relay Wiring Test.............................................................................................................. 42
Relay Activation ...........................................................................................................................42
Relay Failsafe ...............................................................................................................................43
Preset Applications ...............................................................................................................................44
Backup Level Override ...........................................................................................................................45
Backup Level Override Parameters ..................................................................................................45
Discrete Inputs ...........................................................................................................................................46
Wiring the Discrete Inputs ..................................................................................................................46
Programming the Discrete Input Logic ............................................................................................46
mA I/O ..............................................................................................................................................................47
mA Input [6 relay model] .....................................................................................................................47

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Table of Contents
mA Output ...............................................................................................................................................47
Volume [6 relay model] ...........................................................................................................................49
Readings ..................................................................................................................................................49
Tank Shape and Dimensions ..............................................................................................................49
Characterization Chart [6 relay model] ............................................................................................50
Example Chart ..............................................................................................................................50
HydroRanger 200 [6 relay model] ............................................................................................51
Alarms .............................................................................................................................................................52
Level ..........................................................................................................................................................52
Setting Simple Level Alarms .....................................................................................................53
Rate [6 relay model] ..............................................................................................................................53
In Bounds/ Out of Bounds Range [6 relay model] .........................................................................54
Cable Fault ..............................................................................................................................................54
Temperature [6 relay model] ...............................................................................................................54
Loss of Echo (LOE) .................................................................................................................................55
Pump Control ...............................................................................................................................................56
Setting a Pump Down Group ..............................................................................................................56
Setting a Pump Up (Reservoir) Group ..............................................................................................57
Other Pump Control Algorithms .........................................................................................................59
Set Relays to ALTERNATE DUTY BACKUP [6 relay model] ...............................................59
Set Relays to FIXED DUTY ASSIST ........................................................................................59
Set Relays to FIXED DUTY BACKUP [6 relay model] ..........................................................60
Set Relays to ALTERNATE DUTY SERVICE [6 relay model] ...............................................60
Set Relays to FIRST IN FIRST OUT (FIFO) ASSIST [6 relay] ..............................................61
Optional Pump Controls .......................................................................................................................61
Starting Pumps by Rate of Level Change [6 relay model] .................................................61
Rotating Pumps by Service Ratio [6 relay model] ...............................................................62
Totalizing Pumped Volume [6 relay model] ...........................................................................63
Setting Independent Failsafe Controls ...................................................................................63
Setting a Pump to Run On [6 relay model] ............................................................................64
Setting the Pump Start Delays [6 relay model] ....................................................................64
Reducing Wall Cling [6 relay model] .......................................................................................64
Grouping Pumps [6 relay model] .............................................................................................65
Setting a Flush Valve [6 relay model] .....................................................................................65
Relay Controlled by Communications ....................................................................................66
Tracking Pump Usage ..........................................................................................................................66
Rake (Screen) Control [6 relay model] ...........................................................................................67
Setting a Rake Control .........................................................................................................................67
Setting the Common Parameters ............................................................................................68
Set Relay 1 (Operate Rake) .......................................................................................................68
Set Relays 2 to 4 (Level Alarms) ..............................................................................................68
External Totalizers and Flow Samplers [6 relay model] ......................................................69
Relay Contacts .......................................................................................................................................69
Totalizer ....................................................................................................................................................69
Flow Sampler ..........................................................................................................................................70

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Table of Contents
Based on Volume and Time ......................................................................................................70
Open Channel Monitoring (OCM)
[6 relay model] ............................................................................................................................................71
Common Parameters ............................................................................................................................71
Setting Zero Head .......................................................................................................................72
Setting Totalized Volume .....................................................................................................................73
Applications Supported by HydroRanger 200 [6 relay model] ...................................................73
BS-3680 / ISO 1438/1 Thin plate V notch weir ............................................................ 73
BS-3680 / ISO 4359 Rectangular Flume........................................................................ 74
Palmer Bowlus Flume ...................................................................................................... 75
H Flume................................................................................................................................ 76
PMDs with Exponential Flow to Head Function ............................................................................77
Applicable Weir Profiles ............................................................................................................77
Non-Applicable Weir Profiles ..................................................................................................78
Parshall Flume ..............................................................................................................................78
Leopold Lagco Flume ..................................................................................................................79
Cut Throat Flume .........................................................................................................................80
Universal Calculation Support ...........................................................................................................81
Typical Flow Characterization ..................................................................................................81
Example Flumes ...........................................................................................................................82
Example Weirs .............................................................................................................................82
Testing the Configuration ......................................................................................................................83
Simulation ...............................................................................................................................................83
Simulating a Single Measurement ...................................................................................................83
Simulating a Level Cycle ......................................................................................................................83
Checking Volume Characterization [6 relay model] ......................................................................84
Checking OCM Flow Characterization [6 relay model] ................................................................84
I/O Checkout ...........................................................................................................................................85
Application Test .....................................................................................................................................85
HydroRanger 200 Communications .................................................................................................87
HydroRanger 200 Communication Systems ...................................................................................87
Optional SmartLinx®Cards ................................................................................................................88
Communication Systems .....................................................................................................................88
Communication Ports ...........................................................................................................................88
Modbus ..........................................................................................................................................89
SmartLinx ................................................................................................................................................89
Dolphin Plus ............................................................................................................................................89
Communications Installation .............................................................................................................90
Wiring Guidelines ..................................................................................................................................90
Ports 1 and 2 .................................................................................................................................90
Ports 1 and 2: RS-232 RJ-11 Jack and RS-485 Locations ..................................................90
Port 1: RS-232 RJ-11 Jack ..........................................................................................................91
Port 2: RS-485 ...............................................................................................................................91
Configuring Communication Ports (Parameters) ...........................................................................92

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Table of Contents
Modbus Register Map ............................................................................................................................95
Word Order (R40,062) ..........................................................................................................................96
Map ID (R40,063) ....................................................................................................................................96
Product ID (R40,064) ..............................................................................................................................97
Point Data (R41,010 – R41,031) ............................................................................................................97
Totalizer (R41,040 – R41,043) ................................................................................................................97
Input/Output (R41,070 – R41,143) .........................................................................................................98
Discrete Inputs (R41,070) ..........................................................................................................98
Relay Outputs (R41,080) ..............................................................................................................98
mA Input (R41,090) [6 relay model] ..........................................................................................98
mA Output (R41,110-41,111) ........................................................................................................98
Pump Control (R41,400 – R41,474) ............................................................................................98
Pump ON Setpoint (R41,420 – R41,425) ...................................................................................98
Pump OFF Setpoint (R41,430 – R41,435) .................................................................................99
Pumped Volume (R41,440 – R41,443) [6 relay model] ..........................................................99
Pump Hours (R41,450 – R41,461) .............................................................................................99
Pump Starts (R41,470 – R41,475) ..............................................................................................99
Parameter Access (R43,998 – R46,999) ............................................................................... 100
Parameter Indexing ................................................................................................................. 100
Indexing the Parameter Access Area....................................................................... 100
Reading Parameters .................................................................................................................101
Global Index Method (P782 = 0).................................................................................. 101
Parameter Specific Index Method (P782 = 1) ......................................................... 102
Writing Parameters .................................................................................................................. 102
Global Index Method (P782 = 0).................................................................................. 102
Parameter Specific Index Method (P782 = 1).......................................................... 102
Format Words (R46,000 to R46,999) ............................................................................................... 103
Global Index Method (P782 = 0) ............................................................................................ 103
Parameter-Specific Index Method (P782 = 1) .................................................................... 103
Format Registers ...................................................................................................................... 103
Data Types .................................................................................................................................................. 105
Numeric Values .................................................................................................................................. 105
Bit Values .............................................................................................................................................. 105
Unsigned Double Precision Integer (UINT32) ............................................................................ 105
Split Values .......................................................................................................................................... 106
Text Messages .................................................................................................................................... 107
Relay Function Codes (P111 Only) ................................................................................................. 108
Error Handling .......................................................................................................................................... 109
Modbus Responses ........................................................................................................................... 109
Error Handling ..................................................................................................................................... 109
Communication Troubleshooting ...................................................................................................111
Generally ...............................................................................................................................................111
Specifically ............................................................................................................................................111
Communication Appendix A: Single Parameter Access (SPA) .....................................112
Mapping .................................................................................................................................................112

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Table of Contents
Reading Parameters ...........................................................................................................................112
Writing Parameters .............................................................................................................................113
Format Register ...................................................................................................................................113
Error Codes ...........................................................................................................................................114
Parameter Reference ............................................................................................................................115
HydroRanger 200 - 1, 3, or 6 relay models .....................................................................................115
Helpful Hints .........................................................................................................................................115
Index types ............................................................................................................................................116
Quick Start (P001 to P007) .................................................................................................................117
For DPD and DPA Programming [6 relay model].................................................... 118
Volume (P050 to P055) [6 relay model] ...........................................................................................121
Display and Reading (P060 to P062) ..............................................................................................126
Backup Level Override .......................................................................................................................128
Failsafe (P070 to P072) ......................................................................................................................130
Relays (P100 to P119) .........................................................................................................................131
HydroRanger 200 [6 relay model] ............................................................................... 133
Pump Setpoint Modifiers (P121 and P122) [6 relay model] .......................................................138
Independent Relay Failsafe (P129) .................................................................................................139
Advanced Pump Control Modifiers (P130 to P137) [6 relay model] .........................................140
Flush Systems (P170 to P173) [6 relay model] ..............................................................................143
mA Output (P200 to P219) ..................................................................................................................145
Independent mA Setpoints (P210 and P211) .................................................................................148
mA Output Limits (P212 and P213) ...................................................................................................148
mA Output Trim (P214 to P215) .........................................................................................................149
mA Output Failsafe (P219) [6 relay model] ....................................................................................150
mA Input (P250 to P260) [6 relay model] ........................................................................................150
Discrete Input Functions (P270 to P275) .......................................................................................153
Standard Data Logging (P300 to P321) .........................................................................................154
Record Temperatures (P300 to P303) ............................................................................................154
Record Readings (P304 and P305) .................................................................................................156
Pump Records (P309 to P312) ...........................................................................................................156
Flow Records (P320 and P321) [6 relay model] ............................................................................157
LCD Totalizer (P322 and P323) [6 relay model] .............................................................................158
Profile Records (P330 to P337) ........................................................................................................159
Auto Record ON and OFF Setpoints (P334 to P337) ....................................................................162
Installation Records (P340 to P342) ...............................................................................................164
Open Channel Monitoring (P600 to P621) [6 relay model] ........................................................165
Example Exponents........................................................................................................ 167
Pumped Volume Totalizer (P622) [6 relay model] ........................................................................174
Totalizer (P630 to P645) [6 relay model] .........................................................................................175
Range Calibration (P650 to P654) ....................................................................................................178
Temperature Compensation (P660 to P664) ..................................................................................181
Rate (P700 to P708) ............................................................................................................................183
Measurement Verification (P710 to P713) ....................................................................................187
Transducer Scanning (P726 to P729) .............................................................................................190
Display (P730 to P739) .......................................................................................................................191
SmartLinx Reserved (P750 to P769) ...............................................................................................194
Communications (P770 to P782) .....................................................................................................194
SmartLinx Hardware Testing (P790 to P795) ................................................................................197

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Table of Contents
Echo Processing (P800 to P807) ......................................................................................................199
Advanced Echo Processing (P815 to P825) ................................................................................. 203
Advanced TVT Adjustment (P830 to P835) .................................................................................. 207
Advanced Shot Adjustment (P840 to P852) ..................................................................................212
Test (P900 to P913) ..............................................................................................................................215
Measurement (P920 to P927) ...........................................................................................................218
Master Reset (P999) ......................................................................................................................... 221
Appendix A: Index Types .................................................................................................................... 223
Index types ........................................................................................................................................... 223
Appendix B: Technical Reference ................................................................................................ 224
Transmit Pulse ..................................................................................................................................... 224
Echo Processing ................................................................................................................................. 224
TVT (Time Varying Threshold) curves ........................................................................................... 225
Auto False-Echo Suppression ............................................................................................... 225
Distance Calculation ......................................................................................................................... 226
Sound Velocity .................................................................................................................................... 226
Scanning ............................................................................................................................................... 227
Volume Calculation [6 relay model] ............................................................................................... 227
Universal, Curved [6 relay model] ........................................................................................ 228
Flow Calculation [6 relay model] .................................................................................................... 228
Universal, Linear [6 relay model] .......................................................................................... 229
Universal, Curved [6 relay model] ........................................................................................ 229
Maximum Process Speed ................................................................................................................ 230
Appendix C: Troubleshooting ........................................................................................................... 231
Common Problems Chart ................................................................................................................. 231
Noise Problems ................................................................................................................................... 232
Determine the Noise Source ................................................................................................. 232
Non-Transducer Noise Sources ........................................................................................... 233
Common Wiring Problems ..................................................................................................... 233
Reducing Electrical Noise ......................................................................................................233
Reducing Acoustical Noise .................................................................................................... 233
Measurement Difficulties ................................................................................................................. 234
Flashing LOE Display ............................................................................................................... 234
Adjust Transducer Aiming ........................................................................................... 234
Increase Failsafe Timer Value .................................................................................... 235
Install a Transducer with a Narrower Beam........................................................... 235
Use Dolphin Plus to Debug Echo................................................................................ 235
Fixed Reading ...................................................................................................................................... 235
Obstructions in the Sound Beam ......................................................................................... 235
Nozzle Mountings .................................................................................................................... 235
Set the HydroRanger 200 to Ignore the Bad Echo ........................................................... 236
Wrong Reading ................................................................................................................................... 236
Types of Wrong Readings ...................................................................................................... 236
Liquid Splashing ........................................................................................................................ 236
Adjust the Echo Algorithm ..................................................................................................... 236
Transducer Ringing ............................................................................................................................ 237

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Table of Contents
Unit Repair and Excluded Liability ....................................................................................... 238
Appendix D: Pump Control Reference ........................................................................................ 239
Pump Control Options ....................................................................................................................... 239
Pump Groups ............................................................................................................................. 239
Pump by Rate [6 relay model] ................................................................................................ 239
Pump Control Algorithms ................................................................................................................. 239
Fixed Duty Assist (P111 = 50) ................................................................................................. 240
Fixed Duty Backup (P111 = 51) [6 relay model] .................................................................. 240
Alternate Duty Assist (P111 = 52) ........................................................................................ 241
Alternate Duty Backup (P111 = 53) [6 relay model] .......................................................... 241
Service Ratio Duty Assist (P111 = 54) [6 relay model] ..................................................... 242
Service Ratio Duty Backup (P111 = 55) [6 relay model] ................................................... 243
First In First Out (FIFO) (P111 = 56) [6 relay model] ........................................................... 243
Pump by Rate (P121) [6 relay model] ................................................................................... 243
Other Pump Controls [6 relay model] ............................................................................................243
Appendix E: Updating Software ..................................................................................................... 245
Updating Software ............................................................................................................................. 245
Appendix F: Upgrading ........................................................................................................................ 246
Mounting a HydroRanger 200 (all models) ........................................................................ 246
Connecting the Transducer ................................................................................................... 246
Coaxial Transducer Extention ..................................................................................... 246
Connecting a transducer with RG62 coaxial extension cable............................. 247
HydroRanger to HydroRanger 200 Parameters ................................................................ 248
Appendix G: Conduit Entry for Class 1, Div 2 Applications ............................................. 249
Appendix H: Software Revision History .................................................................................... 251
Programming Charts ............................................................................................................................. 255

7ML19985FC03 HydroRanger 200 – INSTRUCTION MANUAL Page 1
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HydroRanger 200
The HydroRanger 200
The HydroRanger 200 is available in two models, a 1 or 3 relay model, and a 6 relay model,
and is designed for a variety of applications:
• water and wastewater
• storage tanks, for measuring liquids, slurries, and solids
• hoppers, ore bunkers, flotation cells
HydroRanger 200 [1 or 3 relay model]
This model of the HydroRanger 200 is a single point level, one or three relay measurement
device. It is equipped with digital communications and offers the latest in echo
processing technology and diagnostic features.
HydroRanger 200 [6 relay model]
This model of the HydroRanger 200 is a single or dual-point, six relay device that offers
both level and volume measurement. It has Open Channel Monitoring capabilities, a
larger number of advanced pump control algorithms, and is equipped with digital
communications. It offers the latest in echo processing technology and diagnostic
features.
The Manual
The manual provides instruction for both models of the HydroRanger 200. For your
convenience, the manual uses HydroRanger 200 (1 or 3 relay model) features as its
standard content. Additional HydroRanger 200 features are clearly marked.
The manual is designed to help you get the most out of your HydroRanger, and it provides
information on the following:
• How to program the unit
• Example applications
• Principles of operation
• Parameter values
• Parameter uses
• Outline diagrams
• Wiring diagrams
• Installation requirements
•Modbus®
1register mapping
• Modem configuration
1. Modbus is a registered trademark of Schneider Electric.
Notes:
• This product is intended for use in industrial areas. Operation of this equipment
in a residential area may cause interference to several frequency based
communications.
• Please follow the installation and operating procedures for a quick, trouble-free
installation and to ensure the maximum accuracy and reliability of your
HydroRanger 200.

Page 2 HydroRanger 200 – INSTRUCTION MANUAL 7ML19985FC03
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HydroRanger 200
If you have any questions, comments, or suggestions about the manual contents, please
email us at [email protected].
For the complete library of Siemens Milltronics manuals, go to
www.siemens.com/processautomation.
Manual Symbols
Please note their use carefully.
Configuration Examples
The configuration examples used in this manual illustrate the versatility of the
HydroRanger 200. Because there is often a range of ways to approach an application,
other configurations may also apply.
In all examples, substitute your own application details. If the examples do not apply to
your application, check the applicable parameter reference for the available options.
Should you require more information, please contact your Siemens Milltronics
representative. For a complete list of Siemens Milltronics representatives, go to
www.siemens.com/processautomation.
Alternating Current
Direct Current
Earth (ground) Terminal
Protective Conductor Terminal
Caution (refer to instructions)
Infra-red communication port on front of instrument
RJ-11 communications port
No co-axial cable connections

7ML19985FC03 HydroRanger 200 – INSTRUCTION MANUAL Page 3
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Specifications
Specifications
Power
AC version
• 100-230 V AC ± 15%, 50 / 60 Hz, 36 VA (17W)1
• fuse: F3: 2 AG, Slow Blow, 0.375A, 250V
DC version
• 12-30 V DC, 20W1
• fuse: F3: 2 AG, Slow Blow, 2A, 250V
Transmitter fuse
• F1: Belling Lee, L754, 4000A HRC, ceramic type, 100mA, 250V
Temperature Sensor fuse
• F2: Belling Lee, L754, 4000A HRC, ceramic type, 50mA, 250V
Mounting
Location
• indoor / outdoor
Altitude
• 2000 m max.
Ambient temperature
• -20 to +50 °C (-5 to +122 °F)
Relative humidity
• Wall Mount: suitable for outdoors (Type 4X / Nema 4X, IP65 Enclosure)
• Panel Mount: suitable for outdoors (Type 3 / Nema 3, IP54 Enclosure)
Installation category
•II
Pollution degree
•4
1. Power consumption is listed at maximum.

Page 4 HydroRanger 200 – INSTRUCTION MANUAL 7ML19985FC03
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Specifications
Range
• 0.3 m (1 ft) to 15 m (50 ft), dependent on transducer
Accuracy
• 0.25% of maximum range or 6 mm (0.24”), whichever is greater
Resolution
• 0.1% of program range1or 2 mm (0.08”), whichever is greater
Memory
• 1 MB static RAM with battery backup
• 512 kB flash EPROM
Programming
Primary
• handheld programmer
Secondary
• PC running SIMATIC PDM
• PC running Dolphin Plus software
Display
• back lit LCD
Temperature Compensation
• Range: -50 to +150 °C (-58 to +302 °F)
Source
• integral transducer sensor
• TS-3 temperature sensor
• programmable fixed temperature
Temperature Error
Sensor
• 0.09 % of range
1. Program range is defined as the empty distance from the face of the transducer
(P006) plus any range extension (P801).

7ML19985FC03 HydroRanger 200 – INSTRUCTION MANUAL Page 5
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Specifications
Fixed
• 0.17 % per °C deviation from programmed value
Outputs
Transducer drive
•315Vpeak
mA Analog
HydroRanger 200 (all models):
Single or Dual point versions include two mA outputs
• 0-20 mA
• 4-20 mA
• 750 ohm maximum
• Resolution of 0.1%
•Isolated
Relays1
•One:
•1control
•Three:
•2control
• 1 alarm control
•Six:
•4control
• 2 alarm control
• All relays rated 5A at 250 V AC, non-inductive
Control Relays
• 1, 2 or 4 Form A, NO relays (numbers 1, 2, 4, 5)
Alarm Relay
• 0, 1 or 2 Form C, NO, or NC relay (numbers 3, 6)
Communication
• RS-232 running Modbus RTU and ASCII via RJ-11 connector
• RS-485 running Modbus RTU and ASCII via terminal blocks
Optional
• SmartLinx®compatible
1. All relays are certified only for use with equipment that fails in a state at or
under the rated maximums of the relays.

Page 6 HydroRanger 200 – INSTRUCTION MANUAL 7ML19985FC03
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Specifications
Inputs
mA (analog) (1) [6 relay model]
• 0-20 or 4-20 mA, from alternate device, scalable
Discrete (2)
• 10-50 V DC switching level
• logical 0 = < 0.5 V DC
• logical 1 = 10 to 50 V DC
• 3 mA maximum draw
Enclosure
Wall Mount
• 240 mm (9.5") x 175 mm (6.9"). Width dimension includes hinges.
• Type 4X / NEMA 4X / IP 651
• Polycarbonate
Panel Mount
• 278 mm (10.93") x 198 mm (7.8") Width dimension includes flange.
• Type 3 / Nema 3 / IP54
• Polycarbonate
Weight
• Wall mount: 1.37 kg (3.02 lb)
• Panel mount: 1.5 kg (3.3 lb)
Approvals
• See product nameplate
Compatible Transducers
• Echomax series and STH series
Transducer Frequency
•44kHz
1. For watertight applications, use only approved, suitable size hubs in the
enclosure’s conduit holes.

7ML19985FC03 HydroRanger 200 – INSTRUCTION MANUAL Page 7
mmmmm
Specifications
Cable
• Do not use coaxial cable for transducer (see General Appendix F: Upgrading on
page 246 for more information)
• transducer and mA output signal to be 2 copper conductors, twisted with shield/drain
wire, 300 Vrms, 0.324 - 0.823 mm2 (22 - 18 AWG), nominal capacitance between
adjacent conductors @ 1kHz = 62.3 pF/m (19 pF/ft). Nominal capacitance between
conductor and shield @ 1kHz = 108.3 pF/m (33 pF/ft) (Belden®18760 is acceptable)
• 365 m maximum
1. Belden is a registered trademark of Belden Wire & Cable Company.
Note: The HydroRanger 200 is to be used only in the manner outlined in this
instruction manual or protection provided by the equipment may be impaired.

Page 8 HydroRanger 200 – INSTRUCTION MANUAL 7ML19985FC03
mmmmm
Installation
Installation
Mounting
Mounting Locations
Recommended
• Ambient temperature is always within -20 to +50 °C (-5 to +122 °F)
• HydroRanger 200 display window is at shoulder level, unless most interaction is
through a SCADA system
• Easy access for hand programmer is provided
• Cable length requirements are minimal
• Mounting surface is free from vibration
• Leave is sufficient room to swing unit lid open and have clear access.
• A place for a laptop computer is provided for on-site Simatic PDM configuration
Avoid
• Exposure to direct sunlight. (Provide a sun shield to avoid direct sunlight.)
• Proximity to high voltage/current runs, contacts, SCR or variable frequency motor
speed controllers
Notes:
• Installation must only be performed by qualified personnel, and in accordance
with local governing regulations.
• This product is susceptible to electrostatic shock. Follow proper grounding
procedures.
All field wiring must have insulation suitable for at least 250 V.
Hazardous voltage present on transducer terminals during operation.
DC terminals shall be supplied from an SELV source in accordance with IEC
1010-1 Annex H.
• The non-metallic enclosure does not provide grounding between conduit
connections. Use grounding type bushings and jumpers.

7ML19985FC03 HydroRanger 200 – INSTRUCTION MANUAL Page 9
mmmmm
Installation
Mounting Instructions
The wall mount and panel mount units install differently. Please follow the specific
instructions for your unit.
Wall Mount
Enclosure Dimensions
Mounting the Enclosure
1. Remove the lid screws and open the lid to reveal the mounting screw holes.
2. Mark and drill four holes in the mounting
surface for the four screws (customer supplied).
3. Fasten with a long screwdriver.
Please note:
• Recommended mounting: directly to wall or to
electrical cabinet back panel
• Recommended mounting screws: #6
• If alternate mounting surface is used, it MUST
be able to support four times the weight of the
unit.
Note: When routing cable through a conduit, please follow the Cable Routing
instructions on page 10 before mounting the HydroRanger 200.
160.3 mm
(6.325")
130 mm
(5.125")
91 mm
(3.58")
6.6 mm
(0.26")
240 mm
(9.45")
227 mm
(8.93")
4.3 mm dia.
(0.17")
four mounting
holes
14.9 mm
(0.58")
15.2 mm
(0.6")
lid screws
(6)
mounting screw holes

Page 10 HydroRanger 200 – INSTRUCTION MANUAL 7ML19985FC03
mmmmm
Installation
Cable routed through a conduit:
1. Remove the four mounting screws holding the motherboard to the enclosure.
2. Be careful not to damage the electronics with static electricity. Remove the
motherboard from the enclosure by pulling the board straight out.
3. Drill the required cable entry holes. Make sure conduit holes do not interfere with
the lower areas on the terminal block, circuit board, or SmartLinx card.
4. Attach the conduit to the enclosure using only approved suitable size hubs for
watertight application.
5. Reinstall the motherboard with the mounting screws.
.
Cable exposed and entering through the cable glands:
1. Unscrew the glands and attach them loosely to the enclosure.
2. Thread the cables through the glands. Ensure the power cable is kept separated
from the signal cables and then wire the cables to the terminal blocks.
3. Tighten the glands to form a good seal.
Note: For conduit locations and assembly for hazardous mounting in Class 1 Div 2
applications, please see Drawing 23650314 in Appendix G: Conduit Entry for Class
1, Div 2 Applications on page 249.
Note: Where more holes are required than are supplied in the enclosure, follow
the
Cable routed through a conduit steps.
suitable location for conduit entrances