Siemens SIRIUS M200D User manual

GerätehandbuchManual
Industrial Controls
Load Feeders and Motor Starters
SIRIUS Motor Starter M200D PROFIBUS / PROFINET
Edition
Answers for industry.
08/2014

M200D PROFIBUS/PROFINET
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Industrial Controls
SIRIUS motor starters
M200D PROFIBUS/PROFINET
Manual
08/2014
A5E01577426A/RS-AA/004
Product description
1
Product family
2
Functions
3
Mounting / connection
4
Configuration /
parameterization
5
Commissioning
6
Diagnostics
7
Technical data
8
Appendix
A
Correction sheet
B

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Industry Sector
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90026 NÜRNBERG
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3RK1702-1BB11-1AA1
Ⓟ08/2014 Subject to change
Copyright © Siemens AG 2009 - 2014.
All rights reserved
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We have reviewed the contents of this publication to ensure consistency with the hardware and software
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information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

M200D PROFIBUS/PROFINET
Manual, 08/2014, A5E01577426A/RS-AA/004 5
Table of contents
1 Product description ................................................................................................................................. 9
1.1 What are M200D distributed motor starters?............................................................................9
1.2 Fieldbus interfaces..................................................................................................................11
1.2.1 PROFIBUS DP........................................................................................................................11
1.2.2 PROFINET IO .........................................................................................................................13
1.3 PROFIenergy ..........................................................................................................................15
2 Product family ....................................................................................................................................... 17
2.1 M200D PROFIBUS/PROFINET motor starter ........................................................................17
2.2 Overview of the device functions ............................................................................................19
2.3 Design concept .......................................................................................................................20
2.3.1 Operator controls ....................................................................................................................21
2.3.2 Connections ............................................................................................................................22
2.3.3 Status displays........................................................................................................................23
3 Functions .............................................................................................................................................. 25
3.1 Overview of the device functions ............................................................................................25
3.2 Introduction .............................................................................................................................26
3.3 Basic functions / parameters ..................................................................................................27
3.3.1 Rated operating current ..........................................................................................................27
3.3.2 Load type ................................................................................................................................29
3.3.3 Protection against voltage failure............................................................................................29
3.3.4 Response to switching element supply voltage cut-off...........................................................30
3.4 Fieldbus interface....................................................................................................................31
3.4.1 Response to CPU/master STOP ............................................................................................31
3.4.2 Group diagnostics ...................................................................................................................32
3.5 Motor control ...........................................................................................................................33
3.5.1 Control function reversing starter............................................................................................33
3.5.2 Control function soft starter.....................................................................................................34
3.5.3 Brake output............................................................................................................................38
3.6 Motor protection ......................................................................................................................41
3.6.1 Thermal motor model..............................................................................................................41
3.6.2 Temperature sensor................................................................................................................46
3.7 System monitoring ..................................................................................................................48
3.7.1 Current limit values .................................................................................................................48
3.7.2 Asymmetry monitoring ............................................................................................................52
3.7.3 Inputs ......................................................................................................................................53
3.7.3.1 Quick stop ...............................................................................................................................57
3.7.4 Outputs ...................................................................................................................................60
3.7.5 Connector monitoring..............................................................................................................62
3.7.5.1 Power connector .....................................................................................................................62

Table of contents
M200D PROFIBUS/PROFINET
6Manual, 08/2014, A5E01577426A/RS-AA/004
3.7.5.2 Motor connector ..................................................................................................................... 63
3.8 Short-circuit protection (circuit breaker/disconnecting means).............................................. 64
3.9 Maintenance........................................................................................................................... 65
3.10 Communication over PROFIBUS/PROFINET ....................................................................... 66
3.10.1 Mode monitoring .................................................................................................................... 66
3.10.2 Commands............................................................................................................................. 68
3.10.3 Data plausibility check ........................................................................................................... 69
3.10.4 Message output...................................................................................................................... 70
3.11 Trace functions....................................................................................................................... 71
3.12 Emergency start ..................................................................................................................... 74
3.13 Trip reset ................................................................................................................................ 75
3.14 Self-test .................................................................................................................................. 75
3.15 Factory settings...................................................................................................................... 77
3.16 Main power monitoring........................................................................................................... 78
3.17 Electronic/mechanical switching ............................................................................................ 79
3.18 Cold run.................................................................................................................................. 80
3.19 Local device interface ............................................................................................................ 81
3.20 Integrated manual local control.............................................................................................. 82
3.21 PROFIenergy ......................................................................................................................... 84
3.21.1 What is PROFIenergy? .......................................................................................................... 84
3.21.2 PROFIenergy (version V1.0) in the M200D PROFINET motor starter .................................. 85
3.22 Logbook ................................................................................................................................. 89
4 Mounting / connection........................................................................................................................... 91
4.1 Mounting ................................................................................................................................ 91
4.1.1 Mounting rules........................................................................................................................ 91
4.1.2 Derating.................................................................................................................................. 92
4.1.3 Installing the protection guards .............................................................................................. 96
4.1.4 Installing the motor starter ..................................................................................................... 97
4.1.5 Connecting to functional ground ............................................................................................ 98
4.1.6 Installing the communication module..................................................................................... 99
4.1.7 Replacing the communication module................................................................................... 99
4.1.8 Setting the PROFIBUS DP address and terminating resistor.............................................. 100
4.2 Connection ........................................................................................................................... 102
4.2.1 Solution Partner ................................................................................................................... 102
4.2.2 Required components/cables .............................................................................................. 103
4.2.3 Prefabricating power cables................................................................................................. 104
4.2.4 Installing and wiring power connectors ................................................................................ 105
4.2.5 Power terminal ..................................................................................................................... 106
4.2.6 Brake output......................................................................................................................... 108
4.2.7 Inputs / outputs..................................................................................................................... 110
4.2.7.1 Digital inputs IN1 to IN4 ....................................................................................................... 110
4.2.7.2 Digital outputs OUT1, OUT2 ................................................................................................ 111

Table of contents
M200D PROFIBUS/PROFINET
Manual, 08/2014, A5E01577426A/RS-AA/004 7
4.2.8 Communication modules ......................................................................................................112
4.2.8.1 PROFIBUS DP......................................................................................................................112
4.2.8.2 PROFINET IO .......................................................................................................................115
5 Configuration / parameterization.......................................................................................................... 119
5.1 Configuring............................................................................................................................119
5.1.1 Configuring with STEP 7.......................................................................................................120
5.1.2 Configuring using the GSD file (PROFIBUS DP) .................................................................121
5.1.3 Configuring using the GSDML file (PROFINET IO)..............................................................122
5.1.4 Assigning IO device names (PROFINET IO)........................................................................123
5.1.5 Firmware update of the PROFINET communication module ...............................................124
5.2 Parameterize.........................................................................................................................126
5.2.1 Parameter dependencies in the GSD/GSDML .....................................................................126
5.2.2 Parameter overview ..............................................................................................................127
5.3 Process images ....................................................................................................................132
5.4 Motor Starter ES software ....................................................................................................134
6 Commissioning ................................................................................................................................... 135
6.1 Commissioning .....................................................................................................................135
6.2 Requirements........................................................................................................................136
6.3 M200D components..............................................................................................................137
7 Diagnostics ......................................................................................................................................... 139
7.1 Diagnostics with LED ............................................................................................................140
7.1.1 Statuses of the individual LEDs ............................................................................................140
7.1.2 LED display combinations ....................................................................................................144
7.2 System diagnostics ...............................................................................................................147
7.3 Diagnostics via data sets ......................................................................................................148
7.4 Diagnostics with STEP 7 on PROFIBUS DP........................................................................151
7.4.1 Reading out the diagnostic data ...........................................................................................151
7.4.2 Evaluation of interrupts with PROFIBUS DP ........................................................................152
7.4.3 Structure of the slave diagnostics.........................................................................................153
7.4.3.1 Station status 1 to 3 ..............................................................................................................154
7.4.3.2 Master PROFIBUS address..................................................................................................155
7.4.3.3 Manufacturer ID ....................................................................................................................156
7.4.3.4 Identifier-related diagnostics.................................................................................................156
7.4.3.5 Module status........................................................................................................................157
7.4.3.6 Channel-specific diagnostics ................................................................................................158
7.4.4 H status.................................................................................................................................160
7.4.5 Interrupts...............................................................................................................................161
7.5 Diagnostics with STEP 7 on PROFINET IO .........................................................................165
7.5.1 Evaluation of interrupts with PROFINET IO..........................................................................166
7.6 Troubleshooting ....................................................................................................................167
7.6.1 Response to faults ................................................................................................................167
7.6.2 Acknowledging faults ............................................................................................................167

Table of contents
M200D PROFIBUS/PROFINET
8Manual, 08/2014, A5E01577426A/RS-AA/004
8 Technical data .....................................................................................................................................169
8.1 General technical specifications .......................................................................................... 169
8.2 Motor starters ....................................................................................................................... 170
8.3 Brake control ........................................................................................................................ 172
8.4 Inputs ................................................................................................................................... 173
8.5 Outputs................................................................................................................................. 173
8.6 Thermistor motor protection................................................................................................. 174
8.7 Switching frequency............................................................................................................. 175
8.8 Electrical service life of contactor......................................................................................... 183
8.9 Dimension drawings............................................................................................................. 185
8.9.1 M200D motor starter module ............................................................................................... 185
8.9.2 M200D PROFIBUS communication module........................................................................ 186
8.9.3 M200D PROFINET communication module ........................................................................ 186
A Appendix .............................................................................................................................................187
A.1 Data formats and data sets.................................................................................................. 187
A.1.1 Data formats......................................................................................................................... 187
A.1.2 Object number, error codes ................................................................................................. 191
A.1.3 Data sets .............................................................................................................................. 193
A.1.4 DS68 - Read/write process output image ............................................................................ 195
A.1.5 DS69 - Read process image of the inputs ........................................................................... 196
A.1.6 DS72 logbook - Read device error....................................................................................... 197
A.1.7 DS73 logbook - Read triggering operations......................................................................... 198
A.1.8 DS75 logbook - Read events ............................................................................................... 199
A.1.9 DS81 Read factory setting ................................................................................................... 201
A.1.10 DS92 Read device diagnostics ............................................................................................ 201
A.1.11 DS93 Write command.......................................................................................................... 204
A.1.12 DS94 Read measured values .............................................................................................. 205
A.1.13 DS95 Read statistics............................................................................................................ 206
A.1.14 DS96 Read maximum pointer.............................................................................................. 207
A.1.15 DS 100 Read device identification....................................................................................... 208
A.1.16 DS131 Read/write device parameters ................................................................................. 209
A.1.17 DS134 Read/write maintenance .......................................................................................... 215
A.1.18 DS165 Read/write comments .............................................................................................. 215
A.1.19 I&M data............................................................................................................................... 216
A.1.19.1 DS231 Read device identification........................................................................................ 216
A.1.19.2 DS232 Read/write designation ............................................................................................ 217
A.1.19.3 DS233 Read/write installation.............................................................................................. 217
A.1.19.4 DS234 Read/write description ............................................................................................. 217
A.2 Order numbers ..................................................................................................................... 218
A.2.1 Motor starter module............................................................................................................ 218
A.2.2 Communication modules ..................................................................................................... 219
A.2.3 Spare parts/accessories ...................................................................................................... 219
B Correction sheet ..................................................................................................................................223
Glossary ..............................................................................................................................................225
Index ...................................................................................................................................................229

M200D PROFIBUS/PROFINET
Manual, 08/2014, A5E01577426A/RS-AA/004 9
Product description
1
1.1
What are M200D distributed motor starters?
M200D motor starters are standalone devices with a high degree of protection (IP65) for
distributed use near the motor.
Depending on the order variant, they are available as:
●Direct starters, electromechanical (DSte) or electronic (sDSte)
●Reversing starters, electromechanical (RSte) or electronic (sRSte)
●Direct soft starters, electronic (sDSSte)
●Reversing soft starters, electronic (sRSSte)
They are suitable for the following tasks:
●Switching and protecting three-phase loads at 400 V AC up to 5.5 kW
●Controlling via
–PROFINET IO
–PROFIBUS DP or
–AS-Interface
Depending on the order variant, they are equipped with:
●Brake output for 400 / 230 V AC or 180 V DC
●Integrated manual local control with a key-operated switch and keypad (order variant)

Product description
1.1 What are M200D distributed motor starters?
M200D PROFIBUS/PROFINET
10 Manual, 08/2014, A5E01577426A/RS-AA/004
Integration of the motor starter into PROFINET, PROFIBUS and AS-Interface
Figure 1-1 Possible fields of application of the M200D motor starter
Motor starter manuals
The following manuals are available for M200D motor starters:
●M200D PROFIBUS/PROFINET Motor Starters
This (existing) manual describes M200D motor starters controlled via PROFIBUS DP or
PROFINET IO.
●M200D AS-Interface Basic Motor Starters
This manual describes M200D motor starters controlled via the AS-interface, with
parameterization at the device.
●M200D AS-Interface Standard Motor Starters
This manual describes M200D motor starters controlled via the AS-interface, with
parameterization by software.

Product description
1.2 Fieldbus interfaces
M200D PROFIBUS/PROFINET
Manual, 08/2014, A5E01577426A/RS-AA/004 11
1.2
Fieldbus interfaces
1.2.1
PROFIBUS DP
What is PROFIBUS DP?
PROFIBUS DP is an open bus system in accordance with the standard
IEC 61784-1:2002 Ed1 CP 3/1 with the transmission protocol "DP" (DP is the abbreviation of
the German term "dezentrale Peripherie" (distributed I/O).
Physically, PROFIBUS DP is an electrical network based on a shielded twisted-pair cable.
The "DP" is a high-speed protocol for cyclic data exchange between the controller CPU and
the distributed I/O systems.
What is a DP master and what are DP slaves?
The DP master links the controller CPU with the distributed I/O systems. The DP master
exchanges data with the distributed I/O systems via PROFIBUS DP. It also monitors the
PROFIBUS DP.
The distributed I/O systems (= DP slaves) prepare the encoder and actuator data on site in
such a way that it can be transmitted via the PROFIBUS DP to the controller CPU.
Which devices can be connected to PROFIBUS DP?
PROFIBUS DP supports all DP masters or DP slaves which are compatible with IEC 61784-
1:2002 Ed1 CP 3/1 standard.
Operation on redundant systems
An M200D PROFIBUS DP communication module can also be operated on redundant
controllers and Y-link (H system).
The GSD file must be used for configuration, however.
DPV1 operation (reading/writing data records and alarms) is also possible behind a Y-link.

Product description
1.2 Fieldbus interfaces
M200D PROFIBUS/PROFINET
12 Manual, 08/2014, A5E01577426A/RS-AA/004
Structure of a PROFIBUS DP network
The figure below illustrates a typical PROFIBUS DP network structure. The DP masters are
integrated in the corresponding device. The S7-400 or S7-300, for example, are equipped
with a PROFIBUS DP interface. The DP slaves are the distributed I/O systems that are
linked with the DP masters via the PROFIBUS DP.
Figure 1-2 Typical structure of a PROFIBUS DP network
Reference
Further information on PROFIBUS can be found on the Internet
(www.siemens.com/profibus).

Product description
1.2 Fieldbus interfaces
M200D PROFIBUS/PROFINET
Manual, 08/2014, A5E01577426A/RS-AA/004 13
1.2.2
PROFINET IO
What is PROFINET IO?
PROFINET IO is an open transmission system with real-time functionality defined in
accordance with the PROFINET standard. This standard defines a manufacturer-
independent communication, automation and engineering model.
Accessories for wiring the PROFINET components are available in industrial quality.
●PROFINET discards the hierarchical PROFIBUS master/slave concept and deploys a
provider/consumer principle instead. The modules of an I/O device that will be subscribed
to by an IO controller are defined within the engineering phase.
●The quantity framework is extended in accordance with the options offered on
PROFINET IO. Parameter limits are not exceeded during configuration.
●The transmission rate is 100 Mbps.
●The configuration interface for users is generally the same as that on PROFIBUS DP (the
system is configured in STEP 7 > HW CONFIG).
Properties through PROFINET IO
●Integrated switch with 2 ports
●Supported Ethernet services: ping, arp, network diagnostics (SNMP)/MIB-2, LLDP
●Port diagnostics
●IRTtop (Isochronous Real-Time Communication)
●Device replacement without removable medium/programming device
●MRP (Media Redundancy Protocol)
●Supports PROFIenergy

Product description
1.2 Fieldbus interfaces
M200D PROFIBUS/PROFINET
14 Manual, 08/2014, A5E01577426A/RS-AA/004
Topology of a PROFINET IO network
The figure below shows a typical PROFINET IO network topology. Existing PROFIBUS
slaves can be integrated using an IE/PB link.
Figure 1-3 Typical structure of a PROFINET IO network
Reference
Further information on PROFINET can be found on the Internet
(www.siemens.com/profinet).

Product description
1.3 PROFIenergy
M200D PROFIBUS/PROFINET
Manual, 08/2014, A5E01577426A/RS-AA/004 15
1.3
PROFIenergy
What is PROFIenergy?
PROFIenergy is a multi-vendor profile on PROFINET. The profile supports tripping during
idle times (energy saving function), measuring the power flow (measured value function) and
the status function, with which the current statuses and further information on PROFIenergy
can be read out.
PROFIenergy uses tried and tested PROFINET mechanisms to guarantee efficient and
simple implementation.
Background
Both standards and laws are focusing more and more on environmental protection and
energy management as well as the desire to save energy costs in a production line and thus
retain a competitive advantage in the long term. As a result, industry is also aiming to save
energy and to actively decrease CO2emissions. With the careful use of valuable resources,
the multi-vendor PROFIenergy profile, defined on PROFINET, is making an active
contribution to environmental protection.
PROFIenergy (version V1.0) in the M200D PROFINET motor starter
PROFIenergy enables consumption data to be read out from the devices in a uniform format.
During operation, this data is acquired and displayed on an HMI device, for example, or
transferred to higher-level energy management software packages. This ensures that these
measured variables are available to users for further processing in a uniform, multi-vendor
defined format and structure, in the same way as they are currently found in motor starters.
These PROFIenergy functions thereby represent the basis for active load and energy
management during operation.
System and device manufacturers provide users with function blocks for PROFIenergy and
implement the corresponding commands and status functions in the field devices.
System/machine manufacturers and the system operator continue to coordinate the switch-
off and switch-on sequences as well as the enabling signals for the process. The controller
stores the information on which components are switched off for which type of pause. The
system operator does not require a detailed knowledge of the technology.

Product description
1.3 PROFIenergy
M200D PROFIBUS/PROFINET
16 Manual, 08/2014, A5E01577426A/RS-AA/004

M200D PROFIBUS/PROFINET
Manual, 08/2014, A5E01577426A/RS-AA/004 17
Product family
2
2.1
M200D PROFIBUS/PROFINET motor starter
Introduction
M200D motor starters with PROFIBUS and PROFINET comprise two modules:
1. Motor starter module
2. Communication module
Figure 2-1 Motor starter and communication module
The communication module is screwed onto the motor starter module.
A communication module can be selected for each bus system:
●PROFIBUS communication module
●PROFINET communication module
The following M200D motor starters are available for PROFIBUS/PROFINET:
Motor starter modules
Motor starters with thermistor motor protection and thermal motor model:
●Direct starter, electromechanical (DSte) up to 5.5 kW,
Current ranges: 0.15 – 2 A and 1.5 – 12 A
●Reversing starter, electromechanical (RSte) up to 5.5 kW,
Current ranges: 0.15 – 2 A and 1.5 – 12 A
●Direct starter, electronic (sDSSte) up to 5.5 kW,
Current ranges: 0.15 – 2 A and 1.5 – 12 A
●Reversing starter, electronic (sRSSte) up to 5.5 kW,
Current ranges: 0.15 – 2 A and 1.5 – 12 A

Product family
2.1 M200D PROFIBUS/PROFINET motor starter
M200D PROFIBUS/PROFINET
18 Manual, 08/2014, A5E01577426A/RS-AA/004
Variants available to order
●Brake output for:
–400 V AC/230 V AC brake coils
–180 V DC brake coils
●Integrated manual local control (key-operated switch and keypad)
Connections on the PROFIBUS communication module
●M12 bus connection (IN/OUT)
●7/8" auxiliary energy connection (IN/OUT)
Connections on the PROFINET communication module
●M12 bus connection (2 ports)
●7/8" auxiliary energy connection (IN/OUT)
Accessories:
●Connection components (including RS232 cables, connectors, etc.)
●Hand-held device
●Protection guard for the plug connections
●'Motor Starter ES 2007' diagnostics and commissioning tool
Order numbers: Motor starters and communication modules (Page 218), accessories
(Page 219)

Product family
2.2 Overview of the device functions
M200D PROFIBUS/PROFINET
Manual, 08/2014, A5E01577426A/RS-AA/004 19
2.2
Overview of the device functions
Device function
Electromech.
(DSte, RSte)
Electronic
(sDSSte, sRSSte)
Fieldbus interface ●●
Control function reversing starter ○○
Control function soft starter — ●
Brake output 400 V / 230 V AC ○○
Brake output 180 V DC ○○
Thermal motor model ●●
Temperature sensor (thermistor motor protection) ●●
Current limit monitoring ●●
Asymmetry monitoring ●●
Blocking protection ●●
Residual current monitoring ●●
M12 inputs (input action parameterizable) 4 4
M12 outputs (output action parameterizable) 2 2
Connector monitoring ●●
Short-circuit protection ●●
Disconnecting means ●●
Maintenance ●●
Communication via PROFIBUS DP/PROFINET IO ○○
Trace functions ●●
Emergency start ●●
Self-test ●●
Factory settings ●●
Main power monitoring — ●
Electronic/mechanical switching technology ○○
Cold run ●●
Local device interface ●●
Integrated manual local control
(key-operated switch, keypad with LEDs)
○○
PROFIenergy ●1) ●1)
Logbook ●●
● Integrated
○ Order variant
1)
only for PROFINET IO

Product family
2.3 Design concept
M200D PROFIBUS/PROFINET
20 Manual, 08/2014, A5E01577426A/RS-AA/004
2.3
Design concept
Connections and controls on the motor starter
①
Disconnecting means (circuit breaker), can be locked
②
Optical device interface
③
7/8" connection for 2 x 24 V (IN/OUT)
④
Diagnostic LEDs
⑤
PROFIBUS/PROFINET connection M12
⑥
Setting elements on PROFIBUS DP (address, terminating resistor)
⑦
2 digital outputs M12
⑧
4 digital inputs M12
⑨
Up to 3 protection guards for cables and connections (accessories)
⑩
4 fixing holes for mounting/1 connection for FE
⑪
400 V incoming supply (HAN 4/2)
⑫
Motor connection (HAN 8/0)
⑬
Key-operated switch (order variant)
⑭
Keypad for manual operation (order variant manual local control)