Siemens RAJA+ 3TE7111-2SC18-1A Series Guide

RAJA+
Automatic Direct-On-
Line Starter 3TE7111
For dependable service, it is of utmost
importance that instructions given below are
followed for selection, inspection, installation,
commissioning, operation and maintenance.
Installation, Operation & Maintenance
Instructions
s
RAJA+Automatic DOL Starter
Selection of Starter
• ReferTable1forrecommendedselectionof3TE7starters.
• 3TE7startersareavailablefrom7.5HP/5.5kWto
17.5HP/13kWsuitablefor3phaseandSubmersible
pumpapplicationmotors.
4
9
7
16
1
7
8
4
3
2
6
5
15
19
13
11
12
17
18
9
10
14
3
1
5
2
6
8
1. ‘ON’pushbutton(green)
2.‘OFF/RESET’pushbutton(red)
3. Doorknob
4. MetalEnclosure
5. Door
6. MechanicalLatch(OFFpushbutton)tobeusedfor
preventingundesiredONoperationofStarter
7. Nameplate
8. LED(amber)toindicatehealthinessofincomingpower
supply
9. Earthingscrew
1. Contactor
2. ThermalOverloadRelay
3. ContactBlock1NO
4. ContactBlock1NC
5. ThermalOverloadRelaySettingDial
6. RelayRedTestbutton
7. ContactorIncomingTerminalScrews
8. ContactorOutgoingTerminalScrews
9. WiringdiagramLabel
10. Links
11. Gasket
12. Grommet
13. Enclosuremountingholes4x
14. TerminalBlockTB1
15. TerminalBlockTB2
16. AmberLED
17. LMRA
18. LMRAmodeselectorswitch
19. Earthing(forcustomer)
Fig. 1: ADOL Starter
Fig. 2: ADOL Starter inside view
Pleasereadandunderstandtheseinstructionsbefore
installing,operatingormaintainingtheequipment.Keepfor
futurereference.
Danger
Hazardousvoltagecancausedeathorseriousinjury.Disconnect
powerbeforeworkingonequipment.
Warning
Automatic Motor Restart
LMRAhas“Auto”modeselection.Usethisfunctionwith
caution,Motorwillrestartautomaticallywhenhealthy
powerisrestoredback.
Reliablefunctioningoftheequipmentisonlyensuredwith
certiedcomponents.Commissioningandmaintenanceby
qualiedpersonnelonly.
NOTICE
ThisproducthasbeendesignedforenvironmentA.Useofthisproduct
inenvironmentBmaycauseunwantedelectromagneticdisturbancesin
whichcasetheusermayrequiretotakeadequatemitigationmeasures.
Complies to standard: IS/IEC 60947-4-1

2
Installation:
• Openthedoorbyunscrewingthedoorknob.
• Mountthestarterenclosureverticallyonarigidsurface
freefromvibration.ReferFig.5.
• RemovetherubberGrommetsforincomingandoutgoing
cableconnections.(Fig.2).
• Connectincomingandoutgoingcablesasfollows:
(Fig.2)
 – SelectcorrectsizeofcablefromTable1.
 – Removeapprox.lengthofinsulationasperfollowing
table:
Lengthofinsulation
removal(mm)
Cucablesize
(mm2)
10 10
64and2.5
5 1.5
 – Passthecablethroughpropercableglandtoavoid
ingressofmaterial.
 – Connecttheincomingsupplycablestoterminal
blockTB1(Fig.2)andtightenthescrewsrmly(ref.
tighteningtorquefromTable2).
NOTE:LMRAissetinManualmode(Factorysetting)
• Settheoverloadrelayscale(Fig.2)usingproper
screwdriverasfollows:
 – Settheoverloadrelaytoratedcurrentmentionedon
motornameplate.
 – PressgreenbuttonofthecontactblockCB1(Fig.2)
tostartthemotorandwaittillitreachestonormal
speed.Reducetheoverloadrelaysettingstillittrips.
 – Settheoverloadrelayatslightlyhighervalue.
 – Allowaresettimeappr.4min.andresettheoverload
relaymanually.
 – Restartthemotor.Iftherelaydoesnottrip,consider
theoverloadrelayasproperlyset.
  Ifittrips,setitatlittlehighervalueandrecheck.
 – Presstheredknob(Fig.2)ontheoverloadrelayto
stopthemotor.
 – Fixthedoorbyscrewingtheknob.
Replacement of coilFig. 3: Contactor – Relay connection
Operation:
• Ensurethedoorisclosed.
 – RotatetheLatchawayfromOFFpushbutton.
 – CheckthestatusofamberLED.EnsurethatamberLED
iscontinuouslyONandthenonlyproceed.
 – Switch‘ON’thestarterbypressingthegreenpush
button(marked‘I’)(Fig.1)onstarterdoor.
 – ToSwitch‘OFF’thestarterpressredpushbutton
(marked‘O’)(Fig.1)onthestarterdoor.
• ResetOperation
 – Iftheoverloadrelaytrips,Resetmanually.
(Allowaresettimeofapprox.4min.)
Maintenance:
• SwitchoffthestarterandputLatchontheOFFpush
button,(marked‘O’).Disconnect the main supply by
switching OFF main switch before maintenance.
• Keeptheinteriordustfree.
• Re-tightentheterminalscrewsfromtimetotime.
• Nomaintenanceisneededforoverloadrelay.
Pleasedonotopentheoverloadrelay.
• Replacethecontactors/contactsofthecontactorsifthey
wereseverelypittedorwhenonly40%oftheoriginal
contacttipremains.
 (Contactsreplacementpossibleonlyfor3TS33,3TS34,
3TS35,3TS36contactors).
• ReplacementofoverloadRelay
 I. DisconnectthecablebetweenRelayterminalsT1,T2,
T3andOutgoingTerminalBlockTB2.
 II. Loosentheoutgoingterminalsscrewsofcontactor
(Fig.3).
 III. Disengagetherelayterminals&hookfromcontactor.
 IV. Taketheoverloadrelayofsamerange.
 V. Connect&tightentherelayterminals(L1,L2,L3to
thecontactorterminals(T1,T2,T3).
 VI. Ensurethattherelayhook(Fig.3)isengagedinthe
slotofthecontactorandslidetherelayinwardstill
thecoverisushwithcontactorribs.
 VII.ReconnectthedisconnectedTerminalblock(TB2)
wirestorelayandcheckthecorrectnessofthestarter
wiringbyreferringtothewiringdiagram.
Hookonrelayfor
engagement
Contactor
outgoingterminals

3
Table 1:
Motor Rating At 415V
3ph 50Hz
HP/kW Starter MLFB Contactor MLFB
Thermal
Overload relay
MLFB
Relay
range
(A)
HRC Fuse
rating
(A)
*
Cu
cable
size
(mm2)
Max. Full Load Current
(A)
Motor Submersible
Pump Motor Submersible Pump
7.5/5.5 7.5/5.5 3TE7111-2SC18-1Axx 3TS3210-0Axx-08K 3UW5102-2A 10–16 32A 2.5 11.4 14.5
10/7.5 – 3TE7111-2BC21-1Axx 3TS3311-0Axx-08K 3UW5102-2B 12.5–20 32A 2.5 15.4 –
12.5/9.3 10/7.5 3TE7111-2CC21-1Axx 3TS3311-0Axx-08K 3UW5202-2C 16–25 32A 2.5 19.5 19.5
– 12.5/9.3 3TE7111-2DC23-1AZ8 3TS3511-0AZ8-08K 3US5600-2D8K 20–32 63A 4– 25
15/11 – 3TE7111-2CC24-1Axx 3TS3411-0Axx-08K 3UW5202-2C 16–25 32A 423 –
– 15/11 3TE7111-2QC24-1AZ8 3TS3511-0AZ8-08K 3US5600-2Q8K 25–36 63A 10 – 29
– 17.5/13 3TE7111-2RC25-1AZ8 3TS3611-0AZ8-08K 3US5600-2R8K 32–40 80A 10 – 34
*RecommendedMax.Back-upHRCFuserating,SIEMENSMaketype3NA7–500V
Table 3: Spares list
Description Order No.
Contactor 3TS3210-0AZ6-08K
Contactor 3TS3210-0AZ8-08K
Contactor 3TS3311-0AZ6-08K
Contactor 3TS3311-0AZ8-08K
Contactor 3TS3411-0AZ6-08K
Contactor 3TS3411-0AZ8-08K
Contactor 3TS3511-0AZ8-08K
Contactor 3TS3611-0AZ8-08K
ThermalOverloadRelay 3UW5102-2A
ThermalOverloadRelay 3UW5102-2B
ThermalOverloadRelay 3UW5202-2C
ThermalOverloadRelay 3US5600-2D8K
ThermalOverloadRelay 3US5600-2Q8K
ThermalOverloadRelay 3US5600-2R8K
Coilfor200-400V 3TY7403-0AZ6
Coilfor260-460V(Z8)
For3TS32/33/34contactor
3TY7403-0AW415
Coilfor260-460V(Z8)
For3TS35/36contactor
3TY7443-0AW415
1NOContactBlock 3SB5420-0B
1NCContactBlock 3SB5420-0C
AmberLED 3SB5285-6HL33
LMRAfor260-460V 7UG0613-0FF20
LMRAfor200-400V 7UG0613-0FE20
Selection of contactor coil and LMRA
Coil voltage
code
xx
Coil voltage
(VAC)
Line Monitoring
Relay
Z6 200-400 7UG0613-0FE20
Z8 260-460 7UG0613-0FF20
Table 2: Terminal torque values
Type Screw
Size
Torque
(Nm)
3TS30..32 M3.5 0.8-1.4
3TS33/34 M4 1.0-1.5
3TS35/36 M4 2.5-3.0
(TB1/2)Terminalblock30A M4 0.8-1.4
(TB1/2)Terminalblock60A M5 1.5-2.1
Contactblock3SB5 M3.5 0.8-1.2
Auxterminalof3TS30/32 M3.5 0.8-1.1
3TY7561..AuxTerminals M3.5 0.8-1.1
CoilTerminalsA1/A2 M3.5 0.8-1.2
Aux.terminalsofallRelays M3.5 0.8-1.2
3UW51/52 M4 1.0-1.5
3US56 M5 2.5-3.0
Indicatinglight-Amber M3 0.8-0.9
NOTE: ContactsalesforON&OFFPushButton,Terminalblock30A/60A.
FormoreTechnicaldetailslikeLMR-Awiring,operatingsequence,tighteningtorque,mountingdetailsetc.,
referInstallation&Troubleshootingguideno.A5E50797230A.

Fig. 4: Automatic Direct-on-line Starter Wiring diagram
Fig. 5: Overall Dimension Drawing
Siemens Limited
OrderNo.A5E50494685000A/AA
Productdevelopmentisacontinuousprocess.Consequently
thedataindicatedinthisLeaetissubjecttochangewithout
priornotice.Forlatestissuecontactoursalesofces.
SACHINENTERPRISE
Disposal
Siemensproductsareenvironmentfriendly,which
predominantlyconsistofrecyclablematerials.
Fordisposalswerecommenddisassemblingandseparation
intofollowingmaterials:
METALS:SegregateintoFerroustypesforrecyclingthrough
authorizeddealer.
PLASTICS:Segregateaspermaterialtypeforrecycling
throughauthorizeddealer.Becauseofthelonglifetimeof
SiemensProductsthedisposalguidelinesmaybereplaced
byothernationalregulationswhentakingtheproductout
ofservice.Thelocalcustomercareserviceisavailableatany
timetoanswerdisposal-relatedquestions.
CustomerCareTollfreeno.1800220987 Email:[email protected]
L1, L2, L3: 3φsupply
Q1: Line Contactor
K1: Bimetal relay
K3: Line Monitoring relay
AM: Amber LED
S1: ON push button
S0: OFF/Reset push button
TB1: Incoming terminal block
TB2: Outgoing terminal block
65, 25
212
148
Ø 32 Cable entry hole
from bottom
M5 earthing screw (2x)
at bottom on both side
4x mounting
Hole Dia.7mm, M6
123 12
317
2
260
73
(33)
S17892