Siemens Simatic ET200pro User manual

Preface, Table of contents
Description 1
Quick guide 2
Installation 3
Commissioning and
diagnostics 4
General technical
specifications 5
Rear wall bus modules 6
Special modules 7
Motor starters 8
Connecting 9
Device functions 10
Appendix
Order numbers A
Dimensioned drawings B
Applications C
Data formats and data records D
Glossary, Index
SIMATIC
ET 200pro
Manual
Release 09/2007
Motor starters
GWA 4NEB 950 5661-02 DS 04

Safety guidelines
This manual contains notices which you should observe to ensure your own personal safety, as well as to protect
the product and connected equipment. The notices referring to your personal safety are highlighted in the man-
ual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These
notices shown below are graded according to the degree of danger:
Safety guideline
is important information that is important for the inspection/approval and fail-safe deployment of the product.
Danger
indicates that death or severe personal injury will result if proper precautions are not taken.
Warning
indicates that death or severe personal injury can result if proper precautions are not taken.
Caution
with a safety alert symbol indicates that minor personal injury or property damage can result if proper precau-
tions are not taken.
Caution
without a safety alert symbol indicates that property damage can result if proper precautions are not taken.
Notice
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
Qualified personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device / system may only be performed by qualified personnel. Within the context of the
safety notes in this documentation qualified persons are defined as persons who are authorized to commis-
sion, ground and label devices, systems and circuits in accordance with established safety practices and stan-
dards.
Correct usage
Note the following:
Warning
This device may only be used for the applications described in the catalogue or the technical descriptions, and
only in connection with devices or components from other manufacturers which have been approved or rec-
ommended by Siemens.
This product can only function correctly and safely if it is transported, stored, set up, and installed correctly,
and operated and maintained as recommended.
Brands
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this pub-
lication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Siemens AG
Automation and Drives
Postfach 4848, 90327 Nürnberg
Siemens Aktiengesellschaft
©Siemens AG 2005
Technical data subject to change without notice.
Copyright Siemens AG 2006 All rights reserved
The reproduction, transmission or use of this document or its con-
tents is not permitted without express written authority. Offenders
will be liable for damages. All rights, including rights created by
patent grant or registration of a utility model or design, are reserved.
Disclaimer of liability
We have checked this manual to ensure that its contents are correct
and applicable in relation to the hardware and software it describes.
Despite all our endeavors, however, discrepancies cannot be wholly
excluded and so we cannot guarantee complete correctness and
applicability. However, the data in this manual are reviewed regularly
and any necessary corrections included in subsequent editions.
Technical Assistance: Telephone: [phone] (8°° - 17°° CET) Fax: [phone]
E-mail: [e-mail]
Internet: www.siemens.de/lowvoltage/technical-assistance
Technical Support: Telephone: [phone]

SIMATIC - ET 200pro motor starter
GWA 4NEB 950 5661-02 DS 04 i
Preface
Purpose of the manual
This manual represents a supplement to the manual 'Decentralized periph-
eral device ET 200pro'.
The manual describes all the functions of the ET 200pro motor starter. The
manual does not deal with general ET 200pro functions. You will find these
in the manual 'SIMATIC ET 200pro decentralized peripheral device'.
Target group
This manual is valid for ET 200pro motor starters. It is aimed at configuration
engineers, commissioning engineers and maintenance personnel.
Scope of validity
This manual is valid for ET 200pro motor starters. It contains a description of
the components that were valid at the time the manual was published. We
reserve the right to enclose a product information bulletin containing up-to-
date information about new components and new versions of components.
Guide
You can find specific information in the manual quickly by using the follow-
ing aids:
• At the start of the manual, you will find an overall table of contents as well as lists of
illustrations and tables the manual contains.
• A glossary that explains important terms and expressions and an index is located at
the end of the manual.
Recycling and disposal
Due to the low pollutant content in the equipment, the ET 200pro can be
recycled. For environmentally compatible recycling and the disposal of your
old equipment, consult a certified disposal company for electronic scrap.

Preface
SIMATIC - ET 200pro motor starter
ii GWA 4NEB 950 5661-02 DS 04
Approvals
The decentralized peripheral device ET 200pro motor starters product range
corresponds to the following sets of regulations:
• EC Directive 73/23/EEC for low voltages
• EC Directive 89/336/EEC for electromagnetic compatibility
• Underwriters Laboratories, Inc.: UL 508 registered (Industrial Control Equipment)
• Canadian Standards Association: CSA C22.2 number 142, tested (Process Control
Equipment)
Standards, certificates and approvals
The decentralized peripheral device ET 200pro meets the requirements and
criteria of IEC 61131-2, Part 2 and the requirements for obtaining the CE
marking. CSA and UL approval for the ET 200pro is pending.
You will find detailed information on the relevant standards, certificates and
approvals in the manual SIMATIC 'ET 200pro decentralized peripheral
device'.
Disclaimer of liability
The products described in this manual were developed to discharge safety-
oriented functions as part of a higher-order system or machine. A complete
safety system generally comprises sensors, analyzers, signaling devices and
concepts for safe shutdowns. The manufacturer of the system or machine is
responsible for ensuring correct overall functionability. Siemens AG, its sub-
sidiaries and its affiliated companies (hereinafter designated “Siemens”) are
not in a position to guarantee all features of a higher-order system or
machine not designed by Siemens.
Siemens also refuses to accept liability for recommendations, express or
implicit, in the subsequent description. No warranty, guarantee or liability
claims above and beyond the General Terms and Conditions of Supply and
Sale of Siemens can be derived from the subsequent description.
Note
This is a product for environment A. In household environments, this device
can cause unwanted radio interference.
In this case, you are obliged to institute appropriate measures.

Preface
SIMATIC - ET 200pro motor starter
GWA 4NEB 950 5661-02 DS 04 iii
Position in the information landscape
As well as this manual, you will need the manual for the DP master you are
using.
Note
You will find a list of the contents of the SIMATIC ET 200pro manuals in
Chapter 1.4 of this manual.We recommend that you begin by reading this
section so as to find out which parts of which manuals are most relevant to
you in helping you to do what you want to do.
Aids to accessing information
You can find specific information in the manual quickly by using the follow-
ing aids:
• There is a list of contents at the front of the manual.
• Each section contains subheadings that provide you with an overview of the contents
of the relevant sections.
• Following the appendices you will find a glossary, in which important technical terms
used in the manual are defined.
• At the end of the manual you will find a detailed index, which makes it easy for you to
find the information you are looking for.
Constantly updated information
Should you have any queries regarding motor starters, please get in touch
with the point of contact in your region responsible for low-voltage switch-
gear/controlgear with communication capability. You can obtain a list of the
points of contact, along with the latest release of the manual, at the follow-
ing Internet address:
www.siemens.de/sirius-starten
Abbreviations
The following abbreviations are used for motor starters and special mod-
ules:
DSe Direct starters RSe Reversing starters
sDSSte/
sDSte
Direct soft starter / elec-
tronic direct starter
sRSSte/
sRSte
Reversing soft starter /
electronic reversing
starter
RSM Maintenance isolating
module
F-RSM Safety local maintenance
isolating module
ASM 400 Disconnecting

Preface
SIMATIC - ET 200pro motor starter
iv GWA 4NEB 950 5661-02 DS 04

SIMATIC - ET 200pro motor starter
GWA 4NEB 950 5661-02 DS 04 v
Table of contents
1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1.1 Base components . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1.2 Special modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.1.3 Motor starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.1.4 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.2 Configuration options for ET 200pro . . . . . . . . . . . . . . . . . . 1-6
1.3 Limitation of connectable modules /
maximum configuration . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1.4 Guide to the ET 200pro manuals . . . . . . . . . . . . . . . . . . . . 1-9
2 Quick guide to commissioning . . . . . . . . . . . . . . . . . . . . 2-1
2.1 Introduction and aim of the example . . . . . . . . . . . . . . . . . . 2-1
2.2 ET 200pro components. . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.3 Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.4.1 Circuit of the configuration example . . . . . . . . . . . . . . . . . . 2-5
2.5 Cabling and connecting. . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.6 Configuring (project planning) . . . . . . . . . . . . . . . . . . . . . 2-7
2.7 Integration into the user program . . . . . . . . . . . . . . . . . . . 2-8
2.8 Switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.9 Diagnosis possibilities . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
2.9.1 Diagnosis via ’HW Config’ in STEP7 . . . . . . . . . . . . . . . . . . 2-12
2.10 Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
3 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 Installation rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 Installation measurements and clearances . . . . . . . . . . . . . . . 3-3
3.3 Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.3.1 What is derating?. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.3.2 Derating factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.4 Assembling the rear wall bus module . . . . . . . . . . . . . . . . . 3-6
3.5 Assembling special modules and motor starters . . . . . . . . . . . . 3-7
3.6 Installing the terminating module. . . . . . . . . . . . . . . . . . . . 3-8
3.7 Connecting the cables . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.8 Fitting cover caps. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3.9 Removing motor starters . . . . . . . . . . . . . . . . . . . . . . . . 3-11
4 Commissioning and diagnostics . . . . . . . . . . . . . . . . . . . 4-1
4.1 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 Project planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.3 Configuring with a GSD file. . . . . . . . . . . . . . . . . . . . . . . 4-5
4.4 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.4.1 Diagnostics and monitoring through the user program . . . . . . . . . 4-6
4.5 LED displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4.5.1 Diagnosis maintenance isolating module (RSM) . . . . . . . . . . . . 4-8
4.5.2 Diagnosis of safety local maintenance isolating module (F-RSM) . . . . 4-8

SIMATIC – ET 200pro motor starter
vi GWA 4NEB 950 5661-02 DS 04
4.5.3 Diagnosis disconnecting module 400 V (ASM-400 V) . . . . . . . . . . 4-9
4.5.4 Diagnosis of motor starters DSe, sDSSte / sDSte, RSe, sRSSte / sRSte 4-9
4.6 Process image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
4.6.1 Process image for special modules . . . . . . . . . . . . . . . . . . . 4-11
4.6.2 Process image for motor starter . . . . . . . . . . . . . . . . . . . . 4-12
4.7 Software 'Motor Starter ES' . . . . . . . . . . . . . . . . . . . . . . 4-17
5 General technical data . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 Shipping and storage conditions . . . . . . . . . . . . . . . . . . . . 5-1
5.2 Mechanical and climatic environmental conditions . . . . . . . . . . . 5-2
6 Rear wall bus modules . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1 Rear wall bus modules for special modules and motor starter . . . . . 6-1
6.1.1 Technical specifications. . . . . . . . . . . . . . . . . . . . . . . . . 6-2
7 Special modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.2 Maintenance isolating module (RSM). . . . . . . . . . . . . . . . . . 7-2
7.2.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.2.2 View of maintenance isolating module . . . . . . . . . . . . . . . . . 7-2
7.2.3 Sketched circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7.2.4 Assignment of the main power connections . . . . . . . . . . . . . . 7-3
7.3 Safety local maintenance isolating module (F-RSM) . . . . . . . . . . 7-4
7.3.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7.3.2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
7.3.3 View of safety local maintenance isolating module . . . . . . . . . . . 7-6
7.3.4 Sketched circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . 7-7
7.3.5 Connecting technology . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
7.3.6 Response to fault. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
7.4 Disconnecting module 400 V (ASM-400V) . . . . . . . . . . . . . . . 7-10
7.4.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
7.4.2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
7.4.3 View of disconnecting module 400 V . . . . . . . . . . . . . . . . . . 7-11
7.4.4 Sketched circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . 7-11
7.4.5 Assignment of the main power connections . . . . . . . . . . . . . . 7-12
7.4.6 Response to fault. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
7.5 Power bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
7.6 Parameters and technical data . . . . . . . . . . . . . . . . . . . . . 7-14
7.6.1 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
7.6.2 Technical specifications. . . . . . . . . . . . . . . . . . . . . . . . . 7-14
8 Motor starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.1.1 Motor starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.1.2 Electronic starters . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.2 Properties of the motor starters . . . . . . . . . . . . . . . . . . . . 8-3
8.2.1 ET 200pro motor starter DSe ST, RSe ST . . . . . . . . . . . . . . . . 8-3
8.2.2 ET 200pro motor starters DSe HF, RSe HF . . . . . . . . . . . . . . . 8-3
8.2.3 Electronic starters ET 200pro sDSSte / sDSte, sRSSte / sRSte . . . . . 8-4

SIMATIC - ET 200pro motor starter
GWA 4NEB 950 5661-02 DS 04 vii
8.2.4 View of DSe and RSe motor starters, standard and high feature . . . . 8-4
8.2.5 View of electronic starters sDSSte / sDSte and sRSSte / sRSte . . . . 8-5
8.2.6 Connecting technology . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
8.2.7 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
8.2.8 Technical specifications. . . . . . . . . . . . . . . . . . . . . . . . . 8-13
8.3 Electronic starters sDSSte / sDSte / sRSSte / sRSte . . . . . . . . . . 8-17
8.3.1 Basic physical principles . . . . . . . . . . . . . . . . . . . . . . . . 8-17
8.3.2 Application and use. . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21
8.3.3 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22
8.3.4 Notes on configuration (project planning). . . . . . . . . . . . . . . . 8-36
9 Connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.1 Rules for wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9.1.1 Selecting the power cables . . . . . . . . . . . . . . . . . . . . . . . 9-2
9.1.2 Unused connections . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9.2 Cutting power cables to length . . . . . . . . . . . . . . . . . . . . . 9-3
9.2.1 To cut power cables to length, you require:. . . . . . . . . . . . . . . 9-3
9.2.2 Plug connector for special modules RSM and F-RSM . . . . . . . . . . 9-6
9.2.3 Plug connector for motor starter . . . . . . . . . . . . . . . . . . . . 9-7
9.2.4 Mounting and wiring the power plug connector . . . . . . . . . . . . 9-8
9.3 Power jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
9.4 Inputs with M12 connection . . . . . . . . . . . . . . . . . . . . . . 9-9
10 Device functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.2 Basic parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10.2.1 Device parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10.2.2 Parameter settings . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4
10.3 Thermal motor model . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
10.3.1 Device parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
10.3.2 Thermal motor model – settings . . . . . . . . . . . . . . . . . . . . 10-9
10.3.3 Signals and actions, measured values and statistical data . . . . . . . 10-9
10.4 Current limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
10.4.1 Device parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
10.4.2 Device parameters for current limits – settings . . . . . . . . . . . . . 10-14
10.4.3 Signals and actions . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14
10.4.4 Temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . 10-15
10.5 Asymmetry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18
10.5.1 Device parameters for asymmetry – descriptions . . . . . . . . . . . 10-18
10.5.2 Device parameters for asymmetry – settings . . . . . . . . . . . . . . 10-19
10.5.3 Signals, actions and measured values . . . . . . . . . . . . . . . . . 10-19
10.6 Trip reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-19
10.7 Inputs (can only be parameterized for high feature motor starters) . . . 10-20
10.7.1 Device parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20
10.7.2 Device parameters for inputs – settings . . . . . . . . . . . . . . . . 10-24
10.7.3 Signals and actions . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-25
10.8 Soft starter control function . . . . . . . . . . . . . . . . . . . . . . 10-26
10.9 Field bus interface . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28
10.9.1 Device parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28
10.9.2 Device parameters for response to bus failure – settings . . . . . . . . 10-29
10.10 Mechanical braking . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30

SIMATIC – ET 200pro motor starter
viii GWA 4NEB 950 5661-02 DS 04
10.10.1Device parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-31
10.10.2Device parameters – settings. . . . . . . . . . . . . . . . . . . . . . 10-32
10.10.3Signal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-32
10.11 Self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-33
10.11.1 Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-34
10.12 Emergency start . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35
10.12.1Signal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35
10.13 Factory setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
10.14 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-37
10.15 Control function reversing starter . . . . . . . . . . . . . . . . . . . 10-38
10.15.1Device parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-38
10.15.2Device parameters – settings. . . . . . . . . . . . . . . . . . . . . . 10-38
10.15.3Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-38
10.16 Electronic / mechanical switching technology. . . . . . . . . . . . . . 10-39
10.16.1Signals and actions . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-39
10.17 Local device interface . . . . . . . . . . . . . . . . . . . . . . . . . 10-40
10.18 Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
10.18.1Operating mode monitoring . . . . . . . . . . . . . . . . . . . . . . 10-41
10.18.2Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-44
10.18.3Plausibility check of data . . . . . . . . . . . . . . . . . . . . . . . . 10-45
10.18.4Output of signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-45
10.19 Logbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-47
A Order numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
A.1 Motor starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
A.1.1 ET 200pro direct starter, standard without inputs . . . . . . . . . . . A-1
A.1.2 ET 200pro direct starter, high feature with 4 inputs. . . . . . . . . . . A-1
A.1.3 ET 200pro reversing starter, standard without inputs . . . . . . . . . . A-2
A.1.4 ET 200pro reversing starter, high feature with 4 inputs . . . . . . . . . A-2
A.1.5 ET 200pro electronic starter; high feature with 4 inputs . . . . . . . . A-2
A.1.6 ET 200pro electronic reversing starter; high feature with 4 inputs . . . A-3
A.2 Components for ET 200pro motor starter . . . . . . . . . . . . . . . A-4
B Dimensioned drawings . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
B.1 Maintenance isolating module . . . . . . . . . . . . . . . . . . . . . B-1
B.2 Safety local maintenance isolating module . . . . . . . . . . . . . . . B-2
B.3 Disconnecting module 400 V . . . . . . . . . . . . . . . . . . . . . . B-3
B.4 DSe ST, RSe ST motor starters . . . . . . . . . . . . . . . . . . . . . B-4
B.5 DSe HF, RSe HF motor starters. . . . . . . . . . . . . . . . . . . . . B-5
B.6 Electronic starters sDSSte/sDSte, sRSSte/sRSte . . . . . . . . . . . . B-6
C Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
C.1 Standard applications. . . . . . . . . . . . . . . . . . . . . . . . . . C-2
C.1.1 With maintenance isolating module and ECOFAST connection . . . . . C-2
C.1.2 Without maintenance isolating module . . . . . . . . . . . . . . . . . C-4
C.1.3 For hot swapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
C.2 SAFETY applications . . . . . . . . . . . . . . . . . . . . . . . . . . C-8
C.2.1 EMERGENCY STOP, 1-channel with monitored START . . . . . . . . . C-8
C.2.2 EMERGENCY STOP, 2-channel with monitored START . . . . . . . . . C-10
C.2.3 Safety door monitoring, 1-channel with automatic restart . . . . . . . C-12

SIMATIC - ET 200pro motor starter
GWA 4NEB 950 5661-02 DS 04 ix
D Data formats and data records . . . . . . . . . . . . . . . . . . . . D-1
D.1 Data formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
D.2 Identification number (ID no.), error codes . . . . . . . . . . . . . . . D-3
D.2.1 Identification number (ID no.) . . . . . . . . . . . . . . . . . . . . . D-3
D.2.2 Error codes in the case of negative data record acknowledgment . . . D-3
D.3 Data records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5
D.3.1 Data record 68 – read / write process image of the outputs . . . . . . D-6
D.3.2 Data record 69 – read process image of the inputs . . . . . . . . . . . D-7
D.3.3 Data record 72 – logbook – device errors . . . . . . . . . . . . . . . . D-8
D.3.4 Data record 73 – read logbook – trips. . . . . . . . . . . . . . . . . . D-12
D.3.5 Data record 75 – read logbook – events . . . . . . . . . . . . . . . . D-13
D.3.6 Data record 81 – read base setting DS 131 . . . . . . . . . . . . . . . D-15
D.3.7 Data record 92 – read device diagnosis. . . . . . . . . . . . . . . . . D-15
D.3.8 Data record 93 – write command . . . . . . . . . . . . . . . . . . . . D-21
D.3.9 Data record 94 – read measured values . . . . . . . . . . . . . . . . D-23
D.3.10 Data record 95 – statistical data . . . . . . . . . . . . . . . . . . . . D-25
D.3.11 Data record 96 – maximum pointers . . . . . . . . . . . . . . . . . . D-27
D.3.12 Data record 100 – read device identification . . . . . . . . . . . . . . D-29
D.3.13 Data record 165 – read / write comment . . . . . . . . . . . . . . . . D-30
D.4 Device parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . D-31
D.4.1 Data record 134 – maintenance . . . . . . . . . . . . . . . . . . . . D-36
D.5 Identification data . . . . . . . . . . . . . . . . . . . . . . . . . . . D-37
Glossary
Index

SIMATIC – ET 200pro motor starter
xGWA 4NEB 950 5661-02 DS 04

SIMATIC - ET 200pro motor starter
xi GWA 4NEB 950 5661-02 DS 04
Illustrations
Figure 1-1: ET 200pro with motor starters . . . . . . . . . . . . . . . . . . . . . 1-6
Figure 1-2: ET 200pro with motor starters and electronic modules . . . . . . . . 1-6
Figure 1-3: ET 200pro with motor starters up to category 4 . . . . . . . . . . . . 1-7
Figure 2-1: Components and configuration for the example . . . . . . . . . . . . 2-3
Figure 2-2: Set PROFIBUS address 6 . . . . . . . . . . . . . . . . . . . . . . . 2-4
Figure 2-3: Circuit for the example . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Figure 2-4: Assemblies in 'HW Config' . . . . . . . . . . . . . . . . . . . . . . . 2-7
Figure 2-5: View in the status window 'DP slave diagnosis' . . . . . . . . . . . . 2-12
Figure 3-1: Installation position . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Figure 3-2: Diagrams for derating . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Figure 6-1: Rear wall bus module . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Figure 7-1: View of maintenance isolating module . . . . . . . . . . . . . . . . . 7-2
Figure 7-2: Circuit diagram of maintenance isolating module . . . . . . . . . . . 7-3
Figure 7-3: Assignment of the main power connections
at the maintenance isolating module . . . . . . . . . . . . . . . . . . 7-3
Figure 7-4: View of safety local maintenance isolating module . . . . . . . . . . 7-6
Figure 7-5: Circuit diagram for safety local maintenance isolating module . . . . . 7-7
Figure 7-6: Assignment of the main power connections
at the safety local maintenance isolating module . . . . . . . . . . . 7-7
Figure 7-7: Assignment of the auxiliary current circuits
at the safety local maintenance isolating module . . . . . . . . . . . 7-8
Figure 7-8: Configuration of the safety local maintenance isolating module . . . . 7-8
Figure 7-9: View of disconnecting module 400 V . . . . . . . . . . . . . . . . . 7-11
Figure 7-10: Circuit diagram for disconnecting module 400 V . . . . . . . . . . . . 7-11
Figure 7-11: Assignment of the connectors on the disconnecting module 400 V . . 7-12
Figure 7-12: Current flow in the power bus . . . . . . . . . . . . . . . . . . . . . 7-13
Figure 8-1: View of DSe and RSe motor starters, standard and high feature . . . 8-4
Figure 8-2: View of electronic starters sDSSte / sDSte and sRSSte / sRSte . . . . 8-5
Figure 8-3: Assignment of the main power connections at the motor starter . . . 8-6
Figure 8-4: Assignment of M12 plug connector at the motor starter . . . . . . . 8-7
Figure 8-5: Circuit diagram – DSe direct starter, standard and high feature . . . . 8-8
Figure 8-6: Circuit diagram – RSe reversing starter, standard and high feature . . 8-9
Figure 8-7: Electrical service life of contactor . . . . . . . . . . . . . . . . . . . 8-16
Figure 8-8: Typical current and torque characteristics of a 3-phase induction motor 8-17
Figure 8-9: Current and torque characteristics with star-delta start . . . . . . . . 8-18
Figure 8-10: Phase control of the mains voltage by means of
semiconductor elements on the soft starter sDSSte / sRSSte . . . . . 8-19
Figure 8-11: Current and torque characteristics when a soft starter is used . . . . 8-20
Figure 8-12: Time ramp / time diagram, sDSSte / sDSte, sRSSte / sRSte . . . . . . 8-23
Figure 8-13: Duty cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24

SIMATIC – ET 200pro motor starter
xii GWA 4NEB 950 5661-02 DS 04
Figure 8-14: Load and motor torque as well as motor terminal voltage
for operation at the soft starter . . . . . . . . . . . . . . . . . . . . . 8-37
Figure 8-15: Reduction depending on the installation height . . . . . . . . . . . . 8-38
Figure 9-1: Example: Power infeed . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Figure 9-2: Example: power infeed with turned socket insert . . . . . . . . . . . 9-4
Figure 9-3: Example: power relaying . . . . . . . . . . . . . . . . . . . . . . . . 9-4
Figure 9-4: Example: motor connection cable . . . . . . . . . . . . . . . . . . . 9-5
Figure 9-5: Plug connector for special modules RSM and F-RSM . . . . . . . . . 9-6
Figure 9-6: Plug connector for motor starter . . . . . . . . . . . . . . . . . . . . 9-7
Figure 10-1: Device functional principle . . . . . . . . . . . . . . . . . . . . . . . 10-1
Figure 10-2: Tripping classes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
Figure 10-3: Cooling down characteristics with and without idle time . . . . . . . 10-8
Figure 10-4: Principle of blocking protection . . . . . . . . . . . . . . . . . . . . . 10-13
Figure 10-5: Principle of soft start-up / soft run-down . . . . . . . . . . . . . . . . 10-26
Figure 10-6: Example of a circuit for mechanical braking . . . . . . . . . . . . . . 10-30
Figure 10-7: Local device interface . . . . . . . . . . . . . . . . . . . . . . . . . 10-40
Figure 10-8: Data channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
Figure C-1: Configuration with maintenance isolating module and
ECOFAST connection . . . . . . . . . . . . . . . . . . . . . . . . . C-2
Figure C-2: Configuration without maintenance isolating module . . . . . . . . . C-4
Figure C-3: Configuration for hot swapping . . . . . . . . . . . . . . . . . . . . . C-6
Figure C-4: Configuration with EMERGENCY STOP,
1-channel with monitored START . . . . . . . . . . . . . . . . . . . C-8
Figure C-5: Configuration with EMERGENCY STOP,
2-channel with monitored START . . . . . . . . . . . . . . . . . . . C-10
Figure C-6: Configuration for safety door monitoring, 1-channel,
and automatic restart . . . . . . . . . . . . . . . . . . . . . . . . . . C-12
Figure D-1: Current formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
Figure D-2: Byte arrangements in the format 'big endian' . . . . . . . . . . . . . D-5

SIMATIC - ET 200pro motor starter
xiii GWA 4NEB 950 5661-02 DS 04
Ta b l e s
Table 1-1: Base components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Table 1-2: Special modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Table 1-3: Motor starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Table 1-4: Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Table 1-5: Number of parameters of the modules . . . . . . . . . . . . . . . . . 1-8
Table 1-6: Maximum current load capacity . . . . . . . . . . . . . . . . . . . . . . 1-8
Table 2-1: Components for the example . . . . . . . . . . . . . . . . . . . . . . . 2-2
Table 2-2: Configuration table in 'HW Config' . . . . . . . . . . . . . . . . . . . . 2-7
Table 3-1: Installation measurements and clearances . . . . . . . . . . . . . . . 3-3
Table 3-2: Assembling the rear wall bus module . . . . . . . . . . . . . . . . . . 3-6
Table 3-3: Assembling the maintenance isolating module . . . . . . . . . . . . 3-7
Table 3-4: Installing the terminating module . . . . . . . . . . . . . . . . . . . . . 3-8
Table 3-5: Connecting the cables . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Table 3-6: Fitting cover caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Table 3-7: Removing motor starters . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Table 4-1: Project planning for motor starters . . . . . . . . . . . . . . . . . . . . 4-3
Table 4-2: Error types for special modules . . . . . . . . . . . . . . . . . . . . . . 4-6
Table 4-3: Motor starter fault types . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Table 4-4: Status and error displays by LEDs for DSe, sDSSte / sDSte,
RSe, sRSSte / sRSte . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Table 4-5: Logbook entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Table 4-6: System diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Table 6-1: Technical data for rear wall bus module . . . . . . . . . . . . . . . . . 6-2
Table 7-1: Parameters of the special modules . . . . . . . . . . . . . . . . . . . . 7-14
Table 7-2: Technical data of the special modules . . . . . . . . . . . . . . . . . . 7-14
Table 8-1: Overview of motor starters . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Table 8-2: Parameters for motor starters DSe, RSe (standard and high feature);
sDSSte / sDSte, sRSSte / sRSte . . . . . . . . . . . . . . . . . . . . . 8-10
Table 8-3: Technical data of the motor starters . . . . . . . . . . . . . . . . . . . 8-13
Table 8-4: Technical data – brake control . . . . . . . . . . . . . . . . . . . . . . . 8-15
Table 8-5: Technical data – inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
Table 8-6: Switching frequencies with activated soft start function . . . . . . . 8-25
Table 8-7: Switching frequencies with deactivated
soft start function (direct start) . . . . . . . . . . . . . . . . . . . . . . . 8-32
Table 9-1: Rules for wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Table 9-2: Mounting and wiring the power plug connector . . . . . . . . . . . . 9-8
Table 9-3: Power jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
Table 9-4: Assignment M12 connection . . . . . . . . . . . . . . . . . . . . . . . 9-9
Table 10-1: Present motor current . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
Table 10-2: Basic parameters – settings . . . . . . . . . . . . . . . . . . . . . . . . 10-4
Table 10-3: Device parameters for thermal motor model – settings . . . . . . . 10-9

SIMATIC - ET 200pro motor starter
GWA 4NEB 950 5661-02 DS 04 xiv
Table 10-4: Thermal motor model – signals and actions . . . . . . . . . . . . . . . 10-9
Table 10-5: Thermal motor model – measured values and statistical data . . . 10-10
Table 10-6: Device parameters for current limits – settings . . . . . . . . . . . . 10-14
Table 10-7: Current limits – signals and actions . . . . . . . . . . . . . . . . . . . . 10-14
Table 10-8: Device parameters for temperature sensor – settings . . . . . . . . 10-16
Table 10-9: Temperature sensor – signals and actions . . . . . . . . . . . . . . . 10-17
Table 10-10: Device parameters for asymmetry – settings . . . . . . . . . . . . . 10-19
Table 10-11: Asymmetry – signals and actions . . . . . . . . . . . . . . . . . . . . . 10-19
Table 10-12: Asymmetry – measured values . . . . . . . . . . . . . . . . . . . . . . 10-19
Table 10-13: Description of 'Input n – action' . . . . . . . . . . . . . . . . . . . . . . 10-22
Table 10-14: Device parameters for inputs – settings . . . . . . . . . . . . . . . . . 10-24
Table 10-15: Inputs – signals and actions . . . . . . . . . . . . . . . . . . . . . . . . 10-25
Table 10-16: Device parameters for soft starter control function – settings . . . 10-27
Table 10-17: Device parameters for response to bus failure – settings . . . . . . 10-29
Table 10-18: Device parameters for mechanical braking – settings . . . . . . . . 10-32
Table 10-19: Mechanical braking – signal . . . . . . . . . . . . . . . . . . . . . . . . 10-32
Table 10-20: Self-test – test steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-33
Table 10-21: Self-test – signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-34
Table 10-22: Emergency start – commands . . . . . . . . . . . . . . . . . . . . . . . 10-35
Table 10-23: Emergency start – signal . . . . . . . . . . . . . . . . . . . . . . . . . . 10-35
Table 10-24: Factory setting – signals . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
Table 10-25: Device parameters for control function reversing starter – settings 10-38
Table 10-26: Control function reversing starter – signals . . . . . . . . . . . . . . . 10-38
Table 10-27: Electronic / mechanical switching technology – signals and actions 10-39
Table 10-28: Master control of the operating modes . . . . . . . . . . . . . . . . . 10-42
Table 10-29: Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-43
Table 10-30: Commands and their meanings . . . . . . . . . . . . . . . . . . . . . . 10-44
Table 10-31: Communication – signals . . . . . . . . . . . . . . . . . . . . . . . . . . 10-45
Table D-1: Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4
Table D-2: Data record 68 – read / write process image of the outputs . . . . . D-6
Table D-3: Data record 69 – read process image of the inputs . . . . . . . . . . D-7
Table D-4: Data record 72 – logbook – device errors . . . . . . . . . . . . . . . . D-8
Table D-5: Signals in the logbook – device errors . . . . . . . . . . . . . . . . . . D-8
Table D-6: Data record 73 – read logbook – trips . . . . . . . . . . . . . . . . . . D-12
Table D-7: Read signals in the logbook – trips . . . . . . . . . . . . . . . . . . . . D-12
Table D-8: Data record 75 – read logbook – events . . . . . . . . . . . . . . . . . D-13
Table D-9: Read signals in the logbook – events . . . . . . . . . . . . . . . . . . . D-14
Table D-10: Data record 92 – read device diagnosis . . . . . . . . . . . . . . . . . D-15
Table D-11: Structure of the command data record . . . . . . . . . . . . . . . . . D-21
Table D-12: Data record 93 – write command . . . . . . . . . . . . . . . . . . . . . D-21
Table D-13: Data record 94 – read measured values . . . . . . . . . . . . . . . . . D-23
Table D-14: Data record 95 – statistical data . . . . . . . . . . . . . . . . . . . . . . D-25

SIMATIC - ET 200pro motor starter
xv GWA 4NEB 950 5661-02 DS 04
Table D-15: Data record 96 – maximum pointers . . . . . . . . . . . . . . . . . . . D-27
Table D-16: Data record 100 – read device identification . . . . . . . . . . . . . . D-29
Table D-17: Time stamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-30
Table D-18: Data record 131 – device parameters . . . . . . . . . . . . . . . . . . D-31
Table D-19: Data record 134 – maintenance . . . . . . . . . . . . . . . . . . . . . . D-36
Table D-20: Data record 248 – identification data . . . . . . . . . . . . . . . . . . . D-37
Table D-21: Principle of structure of data records with identification data . . . . D-38
Table D-22: Data record 231 - I&M 0 'Identification data' . . . . . . . . . . . . . . D-39

SIMATIC - ET 200pro motor starter
xvi GWA 4NEB 950 5661-02 DS 04

SIMATIC – ET 200pro motor starter
GWA 4NEB 950 5661-02 DS 04 1-1
Description 1
1.1 Overview
1.1.1 Base components
The following table shows the fundamental components required for a configu-
ration with motor starters.
Component Function Drawing
Wide module
holder
(for motor
starter)
... is the mechanical holder in which the rear
wall bus modules of the ET 200pro are lined
up and on which the electronic modules and
motor starter are firmly screwed.
... can be ordered in the lengths 0.5 m, 1 m,
2m
(see manual Decentralized peripheral sys-
tem ET 200pro).
Interface
module
IM 154-. DP
standard /
high feature
... connects the ET 200pro with the PROFI-
BUS-DP master and prepares the data for
the electronic modules and motor starter
connected.
(see manual Decentralized peripheral sys-
tem ET 200pro).
Terminating
module
... terminates the bus at the last module
(enclosed with the interface module IM 154-
.).
Rear wall bus
module for
motor starter
and special
modules
... handles the bus supply, feeds through the
supply voltage for the electronics and actua-
tor control and accommodates:
• a special module
• a motor starter DSe (standard or high fea-
ture), sDSSte / sDSte
• a reversing starter RSe (standard or high
feature), sRSSte / sRSte
(see Chapter 6).
Table 1-1: Base components

SIMATIC - ET 200pro motor starter
1-2 GWA 4NEB 950 5661-02 DS 04
1.1.2 Special modules
Special modules are deployed if you
• ... require the downstream motor starters to be switched off.
• ... require safety up to category 4.
Rear wall bus
module for
safety local
maintenance
isolating mod-
ule
... accommodates a safety local mainte-
nance isolating module.
Component Function Drawing
Maintenance
isolating mod-
ule
(RSM)
... with bus connectivity
... without digital inputs
... with SF LED
... switches the power bus for the following
motor starters
... lockable disconnector function for the
main circuit
... for short-circuit protection
(see Chapter 7.2).
Safety local
maintenance
isolating mod-
ule
(F-RSM)
... with bus connectivity
... with 3TK2841 functionality for EMER-
GENCY OFF / EMERGENCY STOP
... with 2 digital inputs
... with 1 digital output
... with SF LED
... switches the power bus for the following
motor starters
... lockable disconnector function for the
main circuit
... for short-circuit protection
(see Chapter 7.3).
Disconnect-
ing module
400 V
(ASM-400V)
... with bus connectivity
... without digital inputs
... with SF LED
... safely switches off the power bus for the
following motor starters
(see Chapter 7.4).
Table 1-2: Special modules
Component Function Drawing
Table 1-1: Base components (cont.)
ON
OFF
O
ON
OFF
O