Siemens SITRANS L 7ML5400 User manual

SITRANS L
Ultrasonic level controllers
SITRANS LUT400
Operating Instructions
7ML5400 (SITRANS LUT400)
04/2021
A5E33329501
-AG
Introduction
1
Safety Notes
2
Description
3
Installing and Mounting
4
Connecting
5
Commissioning
6
General Operation
7
Remote Operation
8
Parameter reference (LUI)
9
Service and Maintenance
10
Diagnosing and
Troubleshooting
11
Technical data
12
Dimension drawings
13
Technical reference
A
Product documentation and
support
B
List of abbreviations
C
LCD menu structure
D

Siemens AG
Digital Industries
Postfach 48 48
90026 NÜRNBERG
GERMANY
Document order number: A5E33329501
Ⓟ
04/2021 Subject to change
Copyright © Siemens AG 2021.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

SITRANS LUT400
Operating Instructions, 04/2021, A5E33329501-AG 3
Table of contents
1 Introduction......................................................................................................................................... 13
1.1 The Manual ....................................................................................................................... 13
1.1.1 Manual symbols................................................................................................................. 13
1.1.2 Application examples......................................................................................................... 14
1.2 Change History .................................................................................................................. 14
1.2.1 Sensor node ...................................................................................................................... 14
1.2.2 LUI .................................................................................................................................... 14
1.3 Security information .......................................................................................................... 15
2 Safety Notes ........................................................................................................................................ 16
2.1 Safety marking symbols ..................................................................................................... 16
2.2 FCC Conformity ................................................................................................................. 17
2.2.1 CE Electromagnetic Compatibility (EMC) Conformity .......................................................... 17
3 Description........................................................................................................................................... 19
3.1 Features ............................................................................................................................ 19
3.2 Models .............................................................................................................................. 20
3.3 Applications....................................................................................................................... 20
3.4 Approvals and Certificates.................................................................................................. 20
4 Installing and Mounting ...................................................................................................................... 21
4.1 Mounting locations............................................................................................................ 21
4.2 Mounting instructions........................................................................................................ 22
4.2.1 Wall or panel mount .......................................................................................................... 22
4.2.1.1 Remote mounted lid .......................................................................................................... 24
4.2.1.2 Mounting the remote lid .................................................................................................... 25
4.2.2 Pipe mount........................................................................................................................ 26
4.2.2.1 Mounting the enclosure..................................................................................................... 27
4.2.3 DIN-rail mount................................................................................................................... 28
4.2.3.1 Mounting the enclosure..................................................................................................... 29
4.2.3.2 Removing the enclosure..................................................................................................... 29
4.2.4 Preparation for cable entry................................................................................................. 29
4.2.4.1 Cable routed through conduit ............................................................................................ 29
4.2.4.2 Cable exposed and entering through the cable glands........................................................ 30
4.3 SITRANS LUT400 wiring compartment................................................................................ 31
4.4 The Battery........................................................................................................................ 31
5 Connecting .......................................................................................................................................... 32
5.1 Connecting SITRANS LUT400.............................................................................................. 34
5.1.1 Wiring compartment.......................................................................................................... 35
5.1.2 Power................................................................................................................................ 35

Table of contents
SITRANS LUT400
4Operating Instructions, 04/2021, A5E33329501-AG
5.1.3 Cables ............................................................................................................................... 38
5.1.4 Transducers....................................................................................................................... 38
5.1.5 Temperature sensor........................................................................................................... 39
5.1.6 Relays................................................................................................................................ 40
5.1.7 Communications ............................................................................................................... 41
5.1.7.1 Connecting via USB............................................................................................................ 41
5.1.7.2 Connecting HART............................................................................................................... 43
5.1.8 Level system synchronization............................................................................................. 44
5.1.9 Discrete inputs................................................................................................................... 45
5.1.10 Remote mounted lid with extension cable.......................................................................... 46
5.1.11 Extension cable ................................................................................................................. 48
5.2 Connecting in hazardous area installations......................................................................... 49
6 Commissioning .................................................................................................................................... 50
6.1 Local Commissioning ......................................................................................................... 50
6.2 Activating SITRANS LUT400................................................................................................ 51
6.2.1 The LCD Display................................................................................................................. 52
6.2.1.1 Measurement mode display: Normal operation .................................................................. 52
6.2.1.2 PROGRAM mode display..................................................................................................... 53
6.2.1.3 Key functions in Measurement mode ................................................................................. 54
6.2.2 Programming SITRANS LUT400 .......................................................................................... 54
6.3 Quick Start Wizards............................................................................................................ 58
6.3.1 Quick Start Wizards via LUI................................................................................................. 59
6.3.1.1 Quick Start ........................................................................................................................ 59
6.3.1.2 QS Volume ........................................................................................................................ 63
6.3.1.3 QS Flow............................................................................................................................. 68
6.3.1.4 Pump Control .................................................................................................................... 75
6.4 Accuracy............................................................................................................................ 78
6.5 Requesting an Echo Profile................................................................................................. 78
6.6 Device Address .................................................................................................................. 79
6.7 Testing the configuration................................................................................................... 79
6.8 Application examples......................................................................................................... 79
6.8.1 Level Application Example ................................................................................................. 79
6.8.2 Flow application example .................................................................................................. 80
6.8.2.1 Parshall Flume ................................................................................................................... 80
7 General Operation ............................................................................................................................... 83
7.1 Starting measurement ....................................................................................................... 83
7.1.1 Measurement conditions ................................................................................................... 83
7.1.1.1 Response Rate ................................................................................................................... 83
7.1.1.2 Dimensions ....................................................................................................................... 84
7.1.1.3 Fail-safe............................................................................................................................. 84
7.2 Relays................................................................................................................................ 84
7.2.1 General introduction.......................................................................................................... 85
7.2.2 Relay function ................................................................................................................... 86
7.2.2.1 Alarm ................................................................................................................................ 86
7.2.2.2 Pump ................................................................................................................................ 87
7.2.2.3 Miscellaneous.................................................................................................................... 87

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Operating Instructions, 04/2021, A5E33329501-AG 5
7.2.3 Relay behaviour under fail-safe conditions.......................................................................... 87
7.2.3.1 Alarm relays....................................................................................................................... 87
7.2.3.2 Pump relays....................................................................................................................... 88
7.2.3.3 Miscellaneous relays .......................................................................................................... 88
7.2.4 Relay states ....................................................................................................................... 89
7.2.4.1 Relay output logic.............................................................................................................. 89
7.2.4.2 Relay related parameters.................................................................................................... 89
7.2.5 Relays controlled by HART Communications ....................................................................... 91
7.3 Discrete Inputs................................................................................................................... 91
7.3.1 Backup Level Override........................................................................................................ 91
7.3.1.1 Basic operation .................................................................................................................. 92
7.3.1.2 Backup Level Override parameters ..................................................................................... 92
7.3.1.3 Level Override conditions................................................................................................... 92
7.3.1.4 Effect of Backup Level Override .......................................................................................... 93
7.3.1.5 Additional considerations................................................................................................... 93
7.3.2 Pump Interlocks................................................................................................................. 93
7.3.3 Switch (DI) Alarm............................................................................................................... 93
7.3.4 Discrete Input Logic ........................................................................................................... 93
7.4 mA Control........................................................................................................................ 94
7.4.1 mA output......................................................................................................................... 94
7.4.2 Verifying the mA range...................................................................................................... 95
7.5 Volume.............................................................................................................................. 95
7.5.1 Readings............................................................................................................................ 95
7.5.2 Vessel Shape and Dimensions ............................................................................................ 95
7.5.3 Characterization chart........................................................................................................ 97
7.5.3.1 Example chart (with 15 of possible 32 Level and Volume breakpoints defined): .................. 97
7.6 Alarms............................................................................................................................... 99
7.6.1 Set the common parameters .............................................................................................. 99
7.6.2 Level ............................................................................................................................... 100
7.6.3 In-bounds/ Out-of-bounds Range...................................................................................... 100
7.6.3.1 Example: Setting an In-bounds Level Alarm ...................................................................... 100
7.6.3.2 Example: Setting an Out-of-bounds Level Alarm ............................................................... 101
7.6.4 Temperature.................................................................................................................... 101
7.6.5 Switch (Discrete Input) Alarm........................................................................................... 102
7.6.6 Fail-safe Fault Alarm ........................................................................................................ 102
7.6.7 Flowrate.......................................................................................................................... 102
7.7 Pump Control .................................................................................................................. 103
7.7.1 Pump Control options ...................................................................................................... 103
7.7.1.1 Pump Control algorithms ................................................................................................. 103
7.7.2 Setting a pump down (wet well) group ............................................................................ 104
7.7.2.1 Set the common parameters ............................................................................................ 105
7.7.2.2 Set Relays to ALTERNATE DUTY ASSIST (ADA) ................................................................... 105
7.7.2.3 Set the ON Setpoints........................................................................................................ 105
7.7.2.4 Set the OFF Setpoints ...................................................................................................... 106
7.7.3 Other Pump Control algorithms........................................................................................ 106
7.7.3.1 Set Relays to ALTERNATE DUTY BACKUP (ADB).................................................................. 106
7.7.3.2 Set Relays to FIXED DUTY ASSIST (FDA) ............................................................................ 107
7.7.3.3 Set Relays to FIXED DUTY BACKUP (FDB)........................................................................... 107
7.7.3.4 Set Relays to SERVICE RATIO DUTY ASSIST (SRA) ............................................................... 108
7.7.3.5 Set Relays to SERVICE RATIO DUTY BACKUP (SRB).............................................................. 109

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SITRANS LUT400
6Operating Instructions, 04/2021, A5E33329501-AG
7.7.4 Setting a pump up (reservoir) group ................................................................................ 111
7.7.4.1 Set the common parameters............................................................................................ 111
7.7.4.2 Set Relays to ALTERNATE DUTY ASSIST (ADA) ................................................................... 112
7.7.4.3 Set the ON Setpoints........................................................................................................ 112
7.7.4.4 Set the OFF Setpoints ...................................................................................................... 112
7.7.5 Pump Control Interlocks................................................................................................... 113
7.7.6 Other Pump Controls ....................................................................................................... 114
7.7.6.1 Totalizing pumped volume............................................................................................... 114
7.7.6.2 Setting a pump to run-on................................................................................................. 115
7.7.6.3 Setting the pump start delays........................................................................................... 115
7.7.6.4 Reducing wall cling.......................................................................................................... 115
7.7.6.5 Saving energy.................................................................................................................. 116
7.7.6.6 Tracking pump usage....................................................................................................... 117
7.8 Other controls ................................................................................................................. 118
7.8.1 Relays controlled by time ................................................................................................. 118
7.9 Flow................................................................................................................................ 119
7.9.1 Flow calculation .............................................................................................................. 119
7.9.2 Totalizing flow................................................................................................................. 119
7.10 External Totalizers and Flow Samplers.............................................................................. 120
7.10.1 Relay contacts.................................................................................................................. 120
7.10.2 Totalizer .......................................................................................................................... 121
7.10.3 Flow Sampler................................................................................................................... 122
7.11 Open Channel Monitoring (OCM)..................................................................................... 123
7.11.1 Method of Flow Calculation ............................................................................................. 124
7.11.2 Common parameters ....................................................................................................... 124
7.11.3 Setting Zero Head............................................................................................................ 125
7.11.4 PMDs with Exponential Flow to Head function ................................................................. 126
7.11.4.1 Standard Weirs ................................................................................................................ 126
7.11.4.2 Applicable weir profiles.................................................................................................... 126
7.11.4.3 Parshall Flume ................................................................................................................. 128
7.11.4.4 Leopold Lagco Flume....................................................................................................... 129
7.11.4.5 Cut Throat Flume............................................................................................................. 130
7.11.4.6 Khafagi Venturi................................................................................................................ 131
7.11.4.7 Universal calculation support ........................................................................................... 149
7.11.4.8 Typical flow characterization............................................................................................ 150
7.11.4.9 Example flumes ............................................................................................................... 151
7.11.4.10 Example weirs ................................................................................................................. 152
7.12 Trends............................................................................................................................. 153
7.13 Data logging.................................................................................................................... 154
7.13.1 Viewing the Data Log....................................................................................................... 154
7.14 Simulation....................................................................................................................... 155
7.14.1 Pump relay behaviour during simulation .......................................................................... 156
7.14.2 Fail-safe and Simulation................................................................................................... 157
7.14.3 HART status ..................................................................................................................... 157
7.14.4 Simulation process .......................................................................................................... 157
7.14.4.1 Simulating a fixed level.................................................................................................... 158
7.14.4.2 Simulating a changing level ............................................................................................. 158
7.14.4.3 Simulating Discrete Inputs ............................................................................................... 158
7.14.4.4 Simulation timeout.......................................................................................................... 159

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Operating Instructions, 04/2021, A5E33329501-AG 7
7.14.5 Application test................................................................................................................ 159
7.15 SITRANS LUT400 Communication Systems ....................................................................... 160
7.15.1 LUT400 Communications (HART) ..................................................................................... 160
7.15.1.1 HART Version................................................................................................................... 160
7.15.1.2 Burst mode...................................................................................................................... 160
7.15.1.3 HART multi-drop mode..................................................................................................... 161
7.15.1.4 SIMATIC PDM................................................................................................................... 161
7.15.1.5 HART Electronic Device Description (EDD) ........................................................................ 161
7.15.1.6 HART Status..................................................................................................................... 161
7.15.2 LUT400 Communication connections............................................................................... 161
7.15.3 Configuring communication ports.................................................................................... 162
7.15.3.1 HART modem .................................................................................................................. 162
7.15.3.2 USB cable ........................................................................................................................ 162
7.15.4 Communication troubleshooting...................................................................................... 163
8 Remote Operation ............................................................................................................................. 164
8.1 Operation via SIMATIC PDM 6 (HART)............................................................................... 164
8.1.1 Startup and Configuration................................................................................................ 165
8.1.1.1 SIMATIC PDM version....................................................................................................... 165
8.1.1.2 Electronic Device Description (EDD) ................................................................................. 165
8.2 Operation via Web Browser (USB)..................................................................................... 166
8.2.1 Features and Functions.................................................................................................... 166
8.2.2 Startup and Configuration................................................................................................ 166
8.3 Operation via AMS Device Manager (HART)...................................................................... 167
8.3.1 Features and Functions.................................................................................................... 167
8.3.2 Startup and Configuration................................................................................................ 167
8.3.2.1 Electronic Device Description (EDD) ................................................................................. 168
8.4 Operation via Field Communicator 375/475 (FC375/ ........................................................ 168
8.4.1 Features and Functions.................................................................................................... 168
8.4.2 Startup and Configuration................................................................................................ 168
8.5 Operation via FDT (Field Device Tool)............................................................................... 169
8.5.1 Features and Functions.................................................................................................... 169
8.5.2 Startup and Configuration................................................................................................ 169
8.5.2.1 Device Type Manager (DTM) ............................................................................................ 169
8.5.2.2 SITRANS DTM version 3.1................................................................................................. 169
8.5.2.3 Electronic Device Description (EDD) ................................................................................. 170
9 Parameter reference (LUI) ................................................................................................................. 171
9.1 Wizards (1.) ..................................................................................................................... 172
9.2 Setup (2.) ........................................................................................................................ 172
9.2.1 Sensor (2.1)..................................................................................................................... 172
9.2.1.1 Units (2.1.1.) ................................................................................................................... 172
9.2.1.2 Sensor Mode (2.1.2.) ....................................................................................................... 173
9.2.1.3 Sensor Mode (2.1.3.) ....................................................................................................... 173
9.2.1.4 Sensor Mode Secondary (2.1.4.) ...................................................................................... 174
9.2.1.5 Sensor Mode Secondary (2.1.5.) ...................................................................................... 174
9.2.1.6 Transducer (2.1.6.) .......................................................................................................... 174
9.2.1.7 Frequency (2.1.7.) ........................................................................................................... 175
9.2.1.8 Long Shot Duration (2.1.8.) ............................................................................................. 175

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8Operating Instructions, 04/2021, A5E33329501-AG
9.2.1.9 Short Shot Duration (2.1.9.)............................................................................................. 175
9.2.2 Calibration (2.2.) ............................................................................................................. 176
9.2.2.1 Low Calibration Point (2.2.1.) .......................................................................................... 176
9.2.2.2 High Calibration Point (2.2.2.).......................................................................................... 176
9.2.2.3 Sensor Offset (2.2.3.) ...................................................................................................... 176
9.2.2.4 Near Range (2.2.4.) ......................................................................................................... 176
9.2.2.5 Far Range (2.2.5.)............................................................................................................ 177
9.2.2.6 Auto Sensor Offset (2.2.6.) .............................................................................................. 177
9.2.3 Rate (2.3.) ....................................................................................................................... 178
9.2.3.1 Fill Rate per Minute (2.3.1.) ............................................................................................. 178
9.2.3.2 Empty Rate per Minute (2.3.2.) ........................................................................................ 178
9.2.3.3 Damping Filter (2.3.3.) .................................................................................................... 178
9.2.4 Fail-Safe (2.4.)................................................................................................................. 179
9.2.4.1 Material Level (2.4.1.)...................................................................................................... 179
9.2.4.2 LOE Timer (2.4.2.) ........................................................................................................... 179
9.2.4.3 Fail-Safe mA Value (2.4.3.) .............................................................................................. 179
9.2.5 Current Output (2.5.)....................................................................................................... 180
9.2.5.1 Current Output Function (2.5.1.) ..................................................................................... 180
9.2.5.2 Current Output Function (2.5.2.) ..................................................................................... 180
9.2.5.3 4 mA Setpoint (2.5.3.) ..................................................................................................... 182
9.2.5.4 20 mA Setpoint (2.5.4.) ................................................................................................... 182
9.2.5.5 Minimum mA Limit (2.5.5.).............................................................................................. 183
9.2.5.6 Maximum mA Limit (2.5.6.)............................................................................................. 183
9.2.5.7 Manual Value (2.5.7.) ...................................................................................................... 183
9.2.5.8 Current Output Value (2.5.8.) .......................................................................................... 183
9.2.6 Volume (2.6.) .................................................................................................................. 184
9.2.6.1 Vessel Shape (2.6.1.) ....................................................................................................... 184
9.2.6.2 Volume Units (2.6.2.) ...................................................................................................... 186
9.2.6.3 Maximum Volume (2.6.3.)............................................................................................... 186
9.2.6.4 Dimension A (2.6.4.)........................................................................................................ 186
9.2.6.5 Dimension L (2.6.5.) ........................................................................................................ 186
9.2.6.6 User Defined Unit (2.6.6.) ................................................................................................ 187
9.2.6.7 Table 1-8 (2.6.7.)............................................................................................................. 187
9.2.6.8 Table 9-32 ....................................................................................................................... 188
9.2.7 Pumps (2.7.).................................................................................................................... 189
9.2.7.1 Basic Setup (2.7.1.).......................................................................................................... 189
9.2.7.2 Modifiers (2.7.2.)............................................................................................................. 192
9.2.7.3 Totalizers (2.7.3.) ............................................................................................................ 198
9.2.8 Alarms (2.8.) ................................................................................................................... 200
9.2.8.1 High Level Alarm (2.8.1.) ................................................................................................. 200
9.2.8.2 Low Level Alarms (2.8.2.) ................................................................................................ 201
9.2.8.3 Switch (Discrete Input) Alarm (2.8.3.) .............................................................................. 202
9.2.8.4 In-bounds Level Alarm (2.8.4.)......................................................................................... 203
9.2.8.5 Out-of-bounds Level Alarm (2.8.5.).................................................................................. 204
9.2.8.6 Low Temperature Alarm (2.8.6.) ...................................................................................... 205
9.2.8.7 High Temperature Alarm (2.8.7.) ..................................................................................... 206
9.2.8.8 Fail-safe Fault Alarm (2.8.8.)............................................................................................ 207
9.2.8.9 High Flowrate Alarm (2.8.9.)............................................................................................ 208
9.2.8.10 Low Flowrate Alarm (2.8.10.) .......................................................................................... 209
9.2.8.11 Relay Logic (2.8.11.)........................................................................................................ 210
9.2.8.12 Time To Spill (2.8.12.)...................................................................................................... 211
9.2.9 Discrete Inputs (2.9.) ....................................................................................................... 211

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9.2.9.1 Backup Level Override (2.9.1) .......................................................................................... 211
9.2.9.2 Discrete Input Logic (2.9.2).............................................................................................. 212
9.2.9.3 Pump Interlock (2.9.3.) .................................................................................................... 213
9.2.10 Data Logging (2.10.)........................................................................................................ 214
9.2.10.1 Logging Mode (2.10.1.)................................................................................................... 214
9.2.10.2 Process Value Log (2.10.2.).............................................................................................. 214
9.2.10.3 Alarm Log (2.10.3.) ......................................................................................................... 215
9.2.10.4 Flow Log (2.10.4.) ........................................................................................................... 215
9.2.10.5 Delete Logs (2.10.5.) ....................................................................................................... 216
9.2.11 Other Control (2.11.) ....................................................................................................... 216
9.2.11.1 Elapsed Time Relay (2.11.1.)............................................................................................ 216
9.2.11.2 Time of Day Relay (2.11.2)............................................................................................... 218
9.2.11.3 External Totalizer (2.11.3)................................................................................................ 219
9.2.11.4 External Sampler (2.11.4.) ............................................................................................... 220
9.2.12 Signal Processing (2.12.).................................................................................................. 222
9.2.12.1 Temperature and Velocity (2.12.1.).................................................................................. 222
9.2.12.2 Echo Select (2.12.2.)........................................................................................................ 224
9.2.12.3 TVT Setup (2.12.3.).......................................................................................................... 227
9.2.12.4 TVT Shaper (2.12.4.)........................................................................................................ 229
9.2.12.5 Measured Values (2.12.5.) ............................................................................................... 230
9.2.13 Display (2.13.) ................................................................................................................. 231
9.2.13.1 Local Display Backlight (2.13.1.)....................................................................................... 231
9.2.13.2 LCD Contrast (2.13.2.) ..................................................................................................... 231
9.2.14 Date and Time (2.14.)...................................................................................................... 232
9.2.14.1 Date (2.14.1.).................................................................................................................. 232
9.2.14.2 Time (2.14.2.) ................................................................................................................. 233
9.2.14.3 Daylight Saving (2.14.3.) ................................................................................................. 233
9.2.15 Flow (2.15.)..................................................................................................................... 234
9.2.15.1 Primary Measuring Device (PMD) (2.15.1.) ....................................................................... 234
9.2.15.2 Auto Zero Head (2.15.2.) ................................................................................................. 235
9.2.15.3 Basic Setup (2.15.3.)........................................................................................................ 235
9.2.15.4 PMD Dimensions (2.15.4.) ............................................................................................... 239
9.2.15.5 Universal Head versus Flow (2.15.5.) ............................................................................... 241
9.2.16 Totalizers (2.16.) ............................................................................................................. 242
9.2.16.1 Daily Totalizer (2.16.1.).................................................................................................... 242
9.2.16.2 Running Totalizer (2.16.2.) .............................................................................................. 242
9.2.16.3 Totalizer Decimal Position (2.16.3.).................................................................................. 243
9.2.16.4 Totalizer Multiplier (2.16.4.) ............................................................................................ 243
9.2.16.5 Reset Daily Totalizer (2.16.5.) .......................................................................................... 243
9.2.16.6 Reset Running Totalizer (2.16.6.) ..................................................................................... 243
9.3 Maintenance and Diagnostics (3.) .................................................................................... 244
9.3.1 Identification (3.1.).......................................................................................................... 244
9.3.1.1 TAG (3.1.1.)..................................................................................................................... 244
9.3.1.2 Long TAG (3.1.2.) ............................................................................................................ 244
9.3.1.3 Descriptor (3.1.3.) ........................................................................................................... 244
9.3.1.4 Message (3.1.4.).............................................................................................................. 244
9.3.1.5 Installation Date (3.1.5.) .................................................................................................. 244
9.3.1.6 Product (3.1.6.) ............................................................................................................... 245
9.3.1.7 Order No. (Order Number in PDM) (3.1.7.) ....................................................................... 245
9.3.1.8 Serial Number (3.1.8.) ..................................................................................................... 245
9.3.1.9 Final Assembly Number (3.1.9.) ....................................................................................... 245
9.3.1.10 Hardware Revision (3.1.10.)............................................................................................. 245

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10 Operating Instructions, 04/2021, A5E33329501-AG
9.3.1.11 Firmware Revision (3.1.11.)............................................................................................. 245
9.3.1.12 Loader Revision (3.1.12.) ................................................................................................. 245
9.3.1.13 Manufacture Date (Date of Manufacturing in PDM) (3.1.13.)............................................ 245
9.3.1.14 Order Option (3.1.14.)..................................................................................................... 245
9.3.2 Diagnostics (3.2.) ............................................................................................................ 246
9.3.2.1 Echo Profile (3.2.1.)......................................................................................................... 246
9.3.2.2 Trend (3.2.2.) .................................................................................................................. 246
9.3.2.3 Master Reset (3.2.3.) ....................................................................................................... 247
9.3.2.4 Power-on Resets (3.2.4.).................................................................................................. 247
9.3.2.5 Power-on Time (3.2.5.).................................................................................................... 247
9.3.2.6 View Logs (3.2.6.) ........................................................................................................... 247
9.3.2.7 Pump Records (3.2.7.) ..................................................................................................... 248
9.3.2.8 Temperature Peak Values (3.2.8.) .................................................................................... 249
9.3.2.9 Echo Quality (3.2.9.)........................................................................................................ 249
9.3.3 Maintenance (3.3.).......................................................................................................... 250
9.3.3.1 Transducer Enable (3.3.1.)............................................................................................... 250
9.3.3.2 Backup Control (3.3.2.).................................................................................................... 251
9.3.3.3 Remaining Device Life (3.3.3.) ......................................................................................... 251
9.3.3.4 Remaining Sensor Life (3.3.4.) ......................................................................................... 254
9.3.3.5 Service Schedule (3.3.5.) ................................................................................................. 257
9.3.3.6 Schedule (3.3.6.)............................................................................................................. 260
9.3.4 Simulation (3.4.) ............................................................................................................. 262
9.3.4.1 Level (3.4.1.)................................................................................................................... 263
9.3.4.2 Discrete Inputs (3.4.2.) .................................................................................................... 263
9.3.4.3 Pump Activations (3.4.3.) ................................................................................................ 264
9.4 Communication (4.) ........................................................................................................ 264
9.4.1 Device Address (4.1.)....................................................................................................... 264
9.5 Security (5.)..................................................................................................................... 265
9.5.1 Write Protection (5.1.) ..................................................................................................... 265
9.5.2 User PIN (5.2.) ................................................................................................................. 266
9.6 Language (6.).................................................................................................................. 266
10 Service and Maintenance .................................................................................................................. 267
10.1 Firmware updates............................................................................................................ 267
10.2 Transferring parameters using LUT400 display lid............................................................. 267
10.3 Replacing the Battery....................................................................................................... 268
10.4 Disposal........................................................................................................................... 269
10.5 Return of products with lithium batteries ......................................................................... 269
10.6 Return procedure............................................................................................................. 269
11 Diagnosing and Troubleshooting ...................................................................................................... 271
11.1 Communication Troubleshooting ..................................................................................... 271
11.1.1 Generally......................................................................................................................... 271
11.1.2 Specifically ...................................................................................................................... 271
11.2 Device Status Icons .......................................................................................................... 272
11.3 General Fault Codes......................................................................................................... 273
11.4 Common Problems Chart ................................................................................................. 276

Table of contents
SITRANS LUT400
Operating Instructions, 04/2021, A5E33329501-AG 11
11.5 Noise Problems................................................................................................................ 280
11.5.1 Determine the Noise Source............................................................................................. 280
11.5.1.1 Acoustical Noise .............................................................................................................. 281
11.5.2 Non-Transducer Noise Sources......................................................................................... 281
11.5.3 Common Wiring Problems................................................................................................ 282
11.5.4 Reducing Electrical Noise ................................................................................................. 282
11.5.5 Reducing Acoustical Noise ............................................................................................... 282
11.6 Measurement Difficulties ................................................................................................. 282
11.6.1 Loss of Echo (LOE) ........................................................................................................... 283
11.6.1.1 LOE occurs when: ............................................................................................................ 283
11.6.1.2 If 2.4.3. Fail-Safe mA Value is displayed, check the following:........................................... 283
11.6.2 Adjust Transducer Aiming ................................................................................................ 283
11.6.3 Increase Fail-safe Timer Value .......................................................................................... 283
11.6.4 Install a Transducer with a Narrower Beam....................................................................... 284
11.7 Fixed Reading .................................................................................................................. 284
11.7.1 Obstructions in the Sound Beam ...................................................................................... 284
11.7.2 Nozzle Mountings............................................................................................................ 284
11.7.3 Set the SITRANS LUT400 to Ignore the Bad Echo............................................................... 285
11.7.3.1 If the Echo is Close to the Transducer ............................................................................... 285
11.7.3.2 Adjust the TVT to Ignore the Echo .................................................................................... 285
11.8 Wrong Reading ................................................................................................................ 285
11.8.1 Types of Wrong Readings................................................................................................. 285
11.8.2 Liquid Splashing .............................................................................................................. 285
11.8.3 Adjust the Echo Algorithm ............................................................................................... 286
11.9 Transducer Ringing.......................................................................................................... 286
11.9.1 Normal Ring Down........................................................................................................... 286
11.9.2 Poor Ring Down............................................................................................................... 287
11.10 Echo Profile Display.......................................................................................................... 287
11.11 Trend Display................................................................................................................... 287
12 Technical data.................................................................................................................................... 288
12.1 Power.............................................................................................................................. 288
12.2 Performance.................................................................................................................... 288
12.3 Interface.......................................................................................................................... 289
12.4 Mechanical...................................................................................................................... 290
12.5 Environmental................................................................................................................. 291
12.6 Approvals ........................................................................................................................ 291
13 Dimension drawings.......................................................................................................................... 292
13.1 SITRANS LUT400 Dimensions ........................................................................................... 292
13.2 Cutout Dimensions (for Remote Panel Mount).................................................................. 293
A Technical reference ........................................................................................................................... 294
A.1 Principles of Operation..................................................................................................... 294
A.1.1 Process Variables ............................................................................................................. 294
A.1.2 Transmit Pulse ................................................................................................................. 294

Table of contents
SITRANS LUT400
12 Operating Instructions, 04/2021, A5E33329501-AG
A.2 Echo Processing............................................................................................................... 295
A.2.1 Echo Selection ................................................................................................................. 295
A.2.1.1 Time Varying Threshold (TVT) .......................................................................................... 295
A.2.1.2 Algorithm........................................................................................................................ 296
A.2.1.3 Confidence ...................................................................................................................... 297
A.2.1.4 Echo Threshold................................................................................................................ 297
A.2.1.5 Figure of Merit................................................................................................................. 297
A.2.2 Measurement Range........................................................................................................ 299
A.2.3 Measurement Response................................................................................................... 300
A.2.3.1 Damping ......................................................................................................................... 300
A.3 Analog Output................................................................................................................. 301
A.3.1 Current Output Function (2.5.1.) ..................................................................................... 301
A.3.2 Loss of Echo (LOE) ........................................................................................................... 302
A.3.2.1 Fail-safe Mode ................................................................................................................. 302
A.4 Distance Calculation ........................................................................................................ 302
A.4.1 Sound Velocity................................................................................................................. 303
A.5 Volume Calculation.......................................................................................................... 303
A.6 Pump Totalizers ............................................................................................................... 305
A.6.1 Inflow/Discharge Adjust ................................................................................................... 305
A.7 Flow Calculation .............................................................................................................. 306
A.7.1 Method of Flow Calculation ............................................................................................. 306
A.7.2 Data Logging................................................................................................................... 307
B Product documentation and support ................................................................................................ 309
B.1 Product documentation ................................................................................................... 309
B.2 Technical support ............................................................................................................ 310
C List of abbreviations .......................................................................................................................... 311
D LCD menu structure........................................................................................................................... 313
Glossary ............................................................................................................................................. 324
Index.................................................................................................................................................. 328

SITRANS LUT400
Operating Instructions, 04/2021, A5E33329501-AG 13
Introduction
1
1.1 The Manual
This manual will help you set up your SITRANS LUT400 for optimum performance. For other
Siemens level measurement manuals, go to: www.siemens.com/level
(www.siemens.com/level), and look under Level Measurement.
No
te
•
This product is intended for use in industrial areas. Operation of this equipment in a
residential area may cause interference to several frequency-based communications.
•
Please follow the installation and operating procedures for a quick, trouble-free
installation and to ensure the maximum accuracy and reliability of your SITRANS LUT400.
•
This manual applies to the SITRANS LUT400 series only.
1.1.1 Manual symbols
Please note their use carefully.
Alternating Current
Direct Current
Earth (ground) Terminal
Protective Conductor Terminal
Caution (refer to instructions)
No co-axial cable connections

Introduction
1.2 Change History
SITRANS LUT400
14 Operating Instructions, 04/2021, A5E33329501-AG
1.1.2 Application examples
The application examples used in this manual illustrate typical installations using SITRANS
LUT400. As there is often a range of ways to approach an application, other configurations
may also apply.
In all examples, substitute your own application details. If the examples do not apply to your
application, check the applicable parameter reference for the available options.
1.2 Change History
1.2.1 Sensor node
Firmware
Rev.
PDM EDD
Rev.
Date Changes
1.00.00
1.00.00
August 3,
2012
• Initial release.
1.00.01 1.00.01 October 1,
2012 • Totalizers values are maintained over a power loss.
• Alarms now trip at or beyond setpoints, instead of
just beyond.
• Alarm log files now contain values in user-selected
units. Those units are also logged into files.
• OCM Totalizer values that appear in data log files now
in flow units.
1.01.00
1.01.00
June 1, 2013
• Added ’mega-gallons per day’ flow unit.
1.01.01
1.01.01
February 1,
2014
Added Russian, Portuguese and Italian language sup-
port.
1.02.00
1.02.00
December 1,
2014
• Added user changeable password and First In, First
Out datalog option.
1.2.2 LUI
Firmware Rev.
Date
Changes
1.00.00
August 3, 2012
Initial release
1.01.00
June 1, 2013
• Level value or level units are now recorded for an in-bounds
level alarm in the alarm log.
• Correction of flow rate on exponential devices using absolute
calculation.
1.01.01
February 1, 2014
Added Russian, Portuguese and Italian language support.
1.02.00
December 1, 2014
Added user changeable password and First In, First Out datalog
option.

Introduction
1.3 Security information
SITRANS LUT400
Operating Instructions, 04/2021, A5E33329501-AG 15
1.3 Security information
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines, and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions form one element of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. These systems, machines and components should only be
connected to the enterprise network or the Internet if and only to the extent necessary and
with appropriate security measures (firewalls and/or network segmentation) in place.
You can find more information on protective measures in the area of industrial security by
visiting:
https://www.siemens.com/industrialsecurity.
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends performing product updates as soon as they are
available and using only the latest product versions. Use of product versions that are no
longer supported, and failure to apply latest updates may increase customer’s exposure to
cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed under
https://www.siemens.com/industrialsecurity.

SITRANS LUT400
16 Operating Instructions, 04/2021, A5E33329501-AG
Safety Notes
2
Special attention must be paid to warnings and notes highlighted from the rest of the text by
grey boxes.
WARNING: relates to a caution symbol on the product, and means that failure to
observe the necessary precautions can result in death, serious injury, and/or con-
siderable material damage.
WARNING1: means that failure to observe the necessary precautions can result in
death, serious injury, and/or considerable material damage.
Note:
Means important information about the product or that part of the operating
manual.
1) This symbol is used when there is no corresponding caution symbol on the product.
2.1 Safety marking symbols
In manual
On product
Description
Earth (ground) Terminal (shield)
Protective Conductor Terminal
Dispose of in an environmentally safe manner, and ac-
cording to local regulations.
WARNING: refer to accompanying documents (manual)
for details.
CAUTION: Observe electrostatic discharge precautions
prior to handling electronic components within the wir-
ing compartment.

Safety Notes
2.2 FCC Conformity
SITRANS LUT400
Operating Instructions, 04/2021, A5E33329501-AG 17
2.2 FCC Conformity
US Installations only: Federal Communications Commission (FCC) rules
Note
Void user authority
Changes or modifications not expressly appro
ved by Siemens could void the user’s authority
to operate the equipment.
Note
This equipment has
been tested and found to comply with the limits for a Class A digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide re
asonable
protection against harmful interference when the equipment is operated in a commercial
envir
onment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential ar
ea is likely to cause harmful
interference to radio communications, in which case the user will be required to correct the
interference at his own expense.
2.2.1 CE Electromagnetic Compatibility (EMC) Conformity
This equipment has been tested and found to comply with the following EMC Standards:
EMC Standard
Title
CISPR 11:2004/EN 55011:
2009, CLASS A
Limits and methods of measurements of radio disturbance characteristics
of industrial, scientific, and medical (ISM) radio-frequency equipment.
EN 61326-1: 2006
IEC 61326-1: 2005
Electrical Equipment for Measurement, Control and Laboratory Use – Elec-
tromagnetic Compatibility.
EN61000-3-2: 2006
Electromagnetic Compatibility (EMC) Part 3-2: Limits for harmonic current
emissions (equipment input current ≤ 16A per phase).
EN61000-3-3: 2008
A1: 2001 + A2: 2005
Electromagnetic Compatibility (EMC) Part 3-3: Limitation of voltage
changes, voltage fluctuations, and flicker in public low voltage supply
systems, for equipment with rated current ≤ 16A per phase and not sub-
ject to conditional connection.
EN61000-4-2:2009
Electromagnetic Compatibility (EMC) Part 4-2:Testing and measurement
techniques – Electrostatic discharge immunity test.
EN61000-4-3:2006 Electromagnetic Compatibility (EMC) Part 4-3: Testing and measurement
techniques – Radiated, radio-frequency, electromagnetic field immunity
test.
EN61000-4-4:2004 Electromagnetic Compatibility (EMC) Part 4-4: Testing and measurement
techniques – Electrical fast transient/burst immunity test.
EN61000-4-5:2006 Electromagnetic Compatibility (EMC) Part 4-5: Testing and measurement
techniques – Surge immunity test.

Safety Notes
2.2 FCC Conformity
SITRANS LUT400
18 Operating Instructions, 04/2021, A5E33329501-AG
EMC Standard
Title
EN61000-4-6:2009
Electromagnetic Compatibility (EMC) Part 4-6: Testing and measurement
techniques – Immunity to conducted disturbances, induced by radio-
frequency fields.
EN61000-4-8:2010
Electromagnetic Compatibility (EMC) Part 4-8: Testing and measurement
techniques – Power frequency magnetic field immunity test.
EN61000-4-11: 2004 Electromagnetic Compatibility (EMC) Part 4-11: Testing and measurement
techniques - voltage clips, short interruptions and voltage variations im-
munity tests.
Note
Operation under special atmospheric conditions
Ultrasonic measu
rement requires that the sound wave travel through the atmosphere in a
consistent manner. Applications with atmospheric conditions different from air (including,
but not limited to gas layer stratification, very high methane or CO
2concentrations), should
be properly assessed to ensure safe reliable use in the event of measurement errors due to
sound wave velocity changes. Please contact your local Siemens representative for
assistance.

SITRANS LUT400
19 Operating Instructions, 04/2021, A5E33329501-AG
Description
3
The Siemens SITRANS LUT400 series controllers are compact, single point, long-range
ultrasonic controllers for continuous level measurement of liquids, slurries, and solids, and
high accuracy monitoring of open channel flow.
The series is compatible with Siemens full line of EchoMax®Transducers, allowing an
operating range of 0.3 to 60 meters (dependent on transducer). The SITRANS LUT400 has
been coupled with a backlit Local User Interface (LUI) display featuring menu driven
programming and a host of wizards for plug and play performance. The LUT400 also features
our next generation of Sonic Intelligence®, further strengthening our industry leading
measurement performance while improving ease of use. With a number of advanced pump,
alarm, and flow control features, plus a real time clock and an integrated datalogger, the
LUT400 is a powerful and comprehensive solution for your Ultrasonic applications.
3.1 Features
•Small 1/2 DIN enclosure footprint with standard universal mounting bracket for wall, pipe,
and DIN rail, plus an optional panel mount
•Easy to use LUI display with local four-button programming, menu-driven parameters, and
Wizard support for key applications
•Level, Volume, High Accuracy OCM Flow monitoring
•Three relays combined with a suite of pump, alarm, and relay control features
•HART Communications
•EDDs for SIMATIC PDM, AMS Device Manager, and Field Communicator 375/475, plus
DTMs for FDTs (Field Device Tools)
•Integrated web browser for local programming from an intuitive web-based interface
•Two discrete inputs for backup level override and pump interlock functions
•Echo profile and trend views from the local display
•Patented digital receiver for improved performance in electrically noisy applications (close
proximity to VSDs)

Description
3.2 Models
SITRANS LUT400
20 Operating Instructions, 04/2021, A5E33329501-AG
•Real time clock with daylight savings time supporting an integrated datalogger and energy
saving algorithms for minimizing pump operation during high cost energy periods
•Removable terminal blocks for ease of wiring.
3.2 Models
The SITRANS LUT400 comes in three different models, depending on the application, level of
performance and functionality required:
•SITRANS LUT420 Level Controller - Level or volume measurement, basic pump control
functions, and basic data logging capability
•SITRANS LUT430 Pump and Flow Controller - Full suite of advanced control functionality,
open channel flow monitoring, and basic data logging capability
•SITRANS LUT440 High Accuracy OCM - Best performance (rated at 1 mm accuracy up to 3
meters), full suite of advanced control functionality, and enhanced data logging
capability.
3.3 Applications
•Liquids, solids and slurry monitoring in small to large process and storage vessels or
outdoor applications (open air)
•Environmental, Mining/Aggregates/Cement, Food & Beverage, and Chemical market
applications primarily
•Key sample applications include: wet wells, reservoirs, flumes/weirs, chemical storage,
liquid storage, hoppers, crusher bins, dry solids storage.
3.4 Approvals and Certificates
The SITRANS LUT400 is available with General Purpose and Hazardous Area approvals. It also
has a number of approvals for specialized applications. For details, see chart below.
Note
The device nameplate lists the approvals that apply to your device.
Application Type
Approval Rating
Valid for:
Non-hazardous
General Purpose
CSA
US/C
, CE, FM, UL
listed, C-TICK
N. America, Europe,
Australia
Hazardous
Non-incendive
CSA Class I, Div. 2,
Groups A, B, C, D; Class
II, Div 2, Groups F, G;
Class III
1
Canada
1) Not available for devices with remote display.