Siemens SIMATIC FM 453 User manual

Preface, Contents
Part 1: User Information
Product Summary 1
Basic Principles of Positioning 2
Installing and Removing the
FM 453 3
Wiring the FM 453 4
Defining Parameters of the
FM 453 5
Programming the FM 453 6
Starting up the FM 453 7
Human-Machine Interface
for the OP 17 8
Part 2: Reference Information
Description of Functions 9
Writing Traversing Programs 10
Troubleshooting 11
Appendices
Technical Specifications A
Connecting Cables B
List of Abbreviations C
Index
C79000-G7076-C453-01
FM 453 Servo Drive /
Step Drive Positioning Module
Manual
This manual is a component part of the
FM 453 configuration package with the order number
6ES7 453-3AH00-7EG0
SIMATIC

This manual contains notices intended to ensure personal safety, as well as to protect the pro-
ducts and connected equipment against damage. These notices are highlighted by the sym-
bols shown below and graded according to severity by the following texts:
!Danger
indicates that death,severe personalinjury orsubstantial propertydamage willresult ifproper
precautions are not taken.
!Warning
indicates that death,severe personal injuryor substantial propertydamage canresult if proper
precautions are not taken.
!Caution
indicatesthatminorpersonalinjuryorpropertydamagecanresultifproperprecautionsarenot
taken.
Note
drawsyourattentiontoparticularlyimportantinformationontheproduct,handlingtheproduct,
or to a particular part of the documentation.
The device/system may only be set up and operated in conjunction with this manual.
Only qualified personnel should be allowed to install and work on this equipment. Quali-
fied persons are defined as persons who are authorized to commission, to ground, and to tag
circuits, equipment, and systems in accordance with established safety practices and stan-
dards.
Note the following:
!Warning
This device and its components may only be used for the applications described in the catalog
or the technical description, and only in connection with devices or components from other
manufacturers which have been approved or recommended by Siemens.
This product can only function correctly and safely if it is transported, stored, set up, and
installed correctly, and operated and maintained as recommended.
SIMATICRand SINECRare registered trademarks of SIEMENS AG.
Third parties using for their own purposes any other names in this document which refer to
trademarks might infringe upon the rights of the trademark owners.
Wehavecheckedthecontentsofthismanualforagreementwiththe
hardwareandsoftwaredescribed. Since deviationscannot be pre-
cludedentirely, wecannotguaranteefullagreement. However, the
data in this manual are reviewed regularly and any necessary cor-
rectionsincludedinsubsequenteditions.Suggestionsforimprove-
ment are welcomed.
Technical data subject to change.
ESiemens AG 1997
Disclaimer of LiabilityCopyright ESiemens AG 1997 All rights reserved
The reproduction, transmission or use of this document or its
contents is not permitted without express written authority.
Offenders will be liable for damages. All rights, including rights
createdbypatentgrantorregistrationofautilitymodelordesign,are
reserved.
Siemens AG
Bereich Automatisierungstechnik
Industrial Automation Systems
Postfach 4848, D-90327 Nürnberg
Siemens Aktiengesellschaft C79000-G7076-C453
Safety guidelines
Qualified Personnel
Correct Usage
Trademarks

iii
FM 453 Servo Drive / Step Drive Positioning Module
C79000-G7076-C453-01
Preface
This manual contains all information about the FM 453 module:
SHardware and functions
SParameter definition
SMan-machine interface
SS7 function blocks
SSafe setup
The following information blocks describe the purpose and uses of this
manual:
SProduct overview of the module (Chapter 1)
This section explains the purpose and possible applications of the module.
It provides introductory information about the FM 453 and its functions.
SBasic principles of positioning (Chapter 2)
Here you will find introductory information on positioning methods and
associated definitions of terms.
SInstalling and removing the FM 453 (Chapter 3)
Explains the installation and removal of the FM 453.
SWiring the FM 453 (Chapter 4)
Describes the connection and wiring of drives, encoders and digital input/
output modules.
SDefining parameters of the FM 453 (Chapter 5)
Describes the parameterization and functions of “Parameterize FM 453.”
SProgramming the FM 453 (Chapter 6)
Describes how to program the FM 453 with STEP 7.
SStarting up the FM 453 (Chapter 7)
Describes startup procedures for the FM 453.
SHuman-machine interface (Chapter 8)
Describes the various options for operating and monitoring the FM 453,
and which data and signals can be used and monitored.
Purpose of this
Document
Information Blocks
in this Manual

iv FM 453 Servo Drive / Step Drive Positioning Module
C79000-G7076-C453-01
SReference information and appendices for finding factual information
(module functions, programming guide, interface signals, error handling,
technical specifications, standard HMI user interface)
SList of abbreviations and index for looking up information.
The present manual describes the hardware and functions of the FM 453.
To set up, program and start up a SIMATIC S7-400 with the FM 453, you
will need a knowledge of:
SThe SIMATIC S7
S7-400/M7-400 Programmable Controllers, Hardware and Installation
manual
SYour programming device (PG)
SHow to perform programming with STEP 7
SHow to configure an operator panel interface.
The structure and presentation of the information in the manual are oriented
to the intended uses of the FM 453, and the user’s own activity.
It distinguishes among the following:
SInstallation
These activities include installation and wiring of the FM 453.
SProgramming
These activities include parameterizing and programming the FM 453.
STroubleshooting and diagnostics
These activities include detecting and correcting faults and errors
– in the hardware setup of the module and its components
– and in the programming, handling and control of module functions.
SOperation
These users operate the FM 453. The operator accordingly deals only with
the control of positioning tasks.
User Requirements
FM 453 Users
Preface

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FM 453 Servo Drive / Step Drive Positioning Module
C79000-G7076-C453-01
Our products are in compliance with the EC Guideline 89/336/EEC “Electro-
magnetic Compatibility” and the harmonized European standards (EN) which
it embodies.
The EC Declarations of Conformity are held at the address below, where they
can be obtained if and when required by the respective authorities in accor-
dance with Article 10 of the EC Guideline referenced above:
SIEMENS Aktiengesellschaft
Bereich Automatisierungstechnik
AUT E 148
Postfach 1963
D–92209 Amberg
Federal Republic of Germany
If you should encounter any problems using this manual, or if you have any
questions, please contact the office specified on the query form at the end of
this manual.
If you have an urgent problem, please contact:
Test Hotline, +49 911 / 895 – 7000
CE Marking
Additional
Assistance
Hotline
Preface

vi FM 453 Servo Drive / Step Drive Positioning Module
C79000-G7076-C453-01
Preface

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FM 453 Servo Drive / Step Drive Positioning Module
C79000-G7076-C453-01
Table of Contents
1 Product Summary 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 The FM 453 in the S7-400 Programmable Controller 1-2. . . . . . . . . . . . . . . . . .
1.2 Module Description 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Overview of Module Functions for Each Channel 1-9. . . . . . . . . . . . . . . . . . . . .
2 Basic Principles of Positioning 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Installing and Removing the FM 453 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Installing the FM 453 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Removing the FM 453 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Module Replacement 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Wiring the FM 453 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Wiring Diagram for a FM 453 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Description of the Drive Interface 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Connecting the Drive Unit 4-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Description of the Measuring System Interface 4-16. . . . . . . . . . . . . . . . . . . . . . .
4.5 Connecting the Encoders 4-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6 Description of the I/O Port 4-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7 Wiring Up the Front Connector 4-28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Defining Parameters of the FM 453 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Installation of “Parameterize FM 453” 5-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Getting Started with “Parameterize FM 453” 5-3. . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Parameter Data 5-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1 Machine Data 5-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.2 Increments 5-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.3 Tool Offset Data 5-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.4 Traversing Programs 5-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Parameterization with “Parameterize FM 453” 5-26. . . . . . . . . . . . . . . . . . . . . . .
5.5 Storing the Parameter Data in SDB w 1 000 5-31. . . . . . . . . . . . . . . . . . . . . . . . .
6 Programming the FM 453 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 FC INIT_DB (FC 1) – Initialize user DB 6-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 FC MODE_WR (FC 2) – Control Operating Modes and
Process Write Jobs 6-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.1 Process Write Jobs 6-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.2 Control Modes 6-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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6.3 FC RD_COM (FC 3) – Process Read Jobs Cyclically 6-13. . . . . . . . . . . . . . . . .
6.4 Reading Diagnostic Information 6-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.1 FC DIAG_RD (FC 4) – Read Diagnostic Interrupt Data in OB 82 6-17. . . . . .
6.4.2 FC DIAG_INF (FC 6) – Read Diagnostic Interrupt Data in OB 1 6-21. . . . . . . .
6.5 FC MSRMENT (FC 5) – Read Measured Values 6-23. . . . . . . . . . . . . . . . . . . . .
6.6 User Data Block 6-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7 Example Applications 6-40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8 Technical Specifications 6-45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Starting up the FM 453 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Installation and Wiring 7-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Initial Values for Testing and Optimization 7-3. . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 Testing and Optimization 7-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.1 Activation of the Machine Data 7-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.2 Evaluating the Characteristics of the Stepper Motor 7-14. . . . . . . . . . . . . . . . . .
7.3.3 Basic Startup of Stepper Motor Actuation 7-18. . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.4 Basic Startup of Servomotor Actuation 7-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.5 Checking the Encoder Actuation 7-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.6 Startup of the Position Controller 7-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.7 Optimizing the Position Control 7-28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.8 Startup of Stepper Motor Control 7-34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.9 Realigning the Reference Point Coordinates 7-37. . . . . . . . . . . . . . . . . . . . . . . . .
7.3.10 Activating Position Controller Diagnostics 7-38. . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.11 Activating Stepper Motor Diagnostics 7-40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.12 Activation of Software Limit Switches 7-41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.13 Activation of Drift Compensation 7-41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.14 Activation of Backlash Compensation 7-41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Man-Machine Interface 8-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Standard HMI (Human-Machine Interface) for the OP 17 8-3. . . . . . . . . . . . . .
8.2 Analysis of the User DB by the User Program for Operator Control 8-7. . . . .
8.3 Data Block for Status Messages (DB-SS) 8-11. . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Description of Functions 9-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 Control and Checkback signals 9-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.1 Control Signals 9-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.2 Checkback Signals 9-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.3 General Handling Information 9-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 Operating Modes 9-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.1 Jogging 9-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.2 Open-loop Control 9-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.3 Reference Point Approach 9-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.4 Incremental Relative 9-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.5 MDI (Manual Data Input) 9-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.6 Automatic 9-29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.7 Automatic Single Block 9-34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3 System Data 9-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.1 Change Parameters/Data (Job No. 8) 9-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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9.3.2 Single Functions (Job No. 10) 9-39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.3 Single Commands (Job No. 11) 9-42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.4 Zero Offset (Job No. 12) 9-44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.5 Set Actual Value (Job No. 13) 9-46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.6 Set Actual Value On the Fly (Job No. 14) 9-47. . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.7 Request Application Data (Job No. 18) 9-48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.8 Teach In (Job No. 19) 9-49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.9 Set Reference Point (Job No. 21) 9-49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.10 Measured Values 9-50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.11 Basic Operating Data (Job No. 102) 9-52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.12 Active NC Block (Job No. 103), Next NC Block
(Job No. 104) 9-53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.13 Application Data (Job No. 105) 9-54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.14 Actual Value Block Change (Job No. 107) 9-54. . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.15 Servicing Data (Job No. 108) 9-54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.16 Additional Operating Data (Job No. 110) 9-55. . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.17 Parameters/Data (Job No. 114) 9-55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.4 System of Measurement 9-56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.5 Axis Type 9-57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.6 Encoders 9-59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.6.1 Incremental Encoders 9-61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.6.2 Absolute Encoders (SSI) 9-64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.6.3 Stepper Motor Without Encoder 9-67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.6.4 Synchronization 9-68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.7 Setpoint Processing 9-70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.7.1 Interpolation 9-71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.7.2 Servo Position Control 9-75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.7.3 Stepper Motor Control System 9-81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.7.4 Actuating Signal Driver 9-84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.7.5 Drive Actuation 9-88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.8 Digital Inputs/Outputs (Job No. 101) 9-92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.8.1 Function Description for Digital Inputs 9-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.8.2 Function Description Digital outputs (Job No. 15) 9-94. . . . . . . . . . . . . . . . . . . . .
9.9 Software Limit Switches 9-95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.10 Process Interrupts 9-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 Writing Traversing Programs 10-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1 Traversing blocks 10-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 Program Execution and Direction of Machining 10-15. . . . . . . . . . . . . . . . . . . . . .
10.3 Block Transitions 10-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 Troubleshooting 11-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1 Error Classes and Module Responses 11-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2 Error Messages 11-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2.1 Fault Indication by LED 11-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2.2 Diagnostic Interrupts 11-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2.3 Error Messages in Checkback Signals 11-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2.4 Message in Data Block 11-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents

xFM 453 Servo Drive / Step Drive Positioning Module
C79000-G7076-C453-01
11.2.5 Viewing the Diagnostic Buffer (PG/PC) 11-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3 Error Lists 11-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.1 Diagnostic Interrupts 11-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3.2 Error Message 11-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A Technical Specifications A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B Connecting Cables B-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.1 Cable Set for Incremental Encoders with RS 422 or EXEs
(for connection of linear scales) B-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.2 Cable Set for Built-in ROD 320 Encoders with 17-pin Round Plugs B-3. . . . .
B.3 Cable Set for Absolute Encoders (SSI) with a Free Cable End B-4. . . . . . . . .
B.4 Cable Set for SIMODRIVE 611-A Servo Drive (3 channels) B-5. . . . . . . . . . . .
B.5 Cable Set for FM STEPDRIVE Step Drive (3 channels) B-6. . . . . . . . . . . . . . .
B.6 Cable Set for One FM STEPDRIVE Step Drive and Two SIMODRIVE 611-A
Servo Drives (3 channels) B-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.7 Cable Set for Two FM STEPDRIVE Step Drives and One SIMODRIVE 611-A
Servo Drive (3 channels) B-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C List of Abbreviations C-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index Index-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figures
Fig. 1-1 System Overview (schematic) 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fig. 1-2 Data Storage Concept 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fig. 1-3 View of the Ports and Front-Panel Elements 1-6. . . . . . . . . . . . . . . . . . . . . . . . .
Fig. 1-4 Type Plate of the FM 453 1-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fig. 2-1 Principle of a Positioning Action 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fig. 2-2 Setup for Positioning (example) 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fig. 3-1 Replacing the FM 453 with the System Switched Off 3-4. . . . . . . . . . . . . . . . . .
Fig. 3-2 Replacing the FM 453 with the System Switched On 3-4. . . . . . . . . . . . . . . . . .
Fig. 4-1 Overview of Connecting Cables for a FM 453 with Servo Drive (example) 4-2
Fig. 4-2 Overview of Connecting Cables for an FM 453 with Step Drive (example) 4-3
Fig. 4-3 Position of X5 Connector 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fig. 4-4 Connection Options for Drive Port Output Signals 4-10. . . . . . . . . . . . . . . . . . . .
Fig. 4-5 Connection of the “READY1_N” Input 4-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fig. 4-6 Connecting a SIMODRIVE 611-A Drive Unit 4-13. . . . . . . . . . . . . . . . . . . . . . . . .
Fig. 4-7 Connecting to FM STEPDRIVE Drive Units 4-14. . . . . . . . . . . . . . . . . . . . . . . . . .
Fig. 4-8 Connecting to FM STEPDRIVE and SIMODRIVE Drive Units 4-15. . . . . . . . . .
Fig. 4-9 Location of Connectors X2 to X4 4-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fig. 4-10 Connecting Sensors 4-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fig. 4-11 Location of X1 Connector 4-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fig. 4-12 Labels of the FM 453 4-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fig. 4-13 Connection of Standby Signal, Power from Auxiliary Voltage L+ 4-26. . . . . . . .
Fig. 4-14 Actuation of the Standby Signal, Power Supply from the Drive Unit 4-26. . . . .
Fig. 4-15 Wiring of the Front Connector 4-28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fig. 5-1 Overview of Parameterization 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fig. 5-2 Getting Started with “Parameterize FM 453” 5-3. . . . . . . . . . . . . . . . . . . . . . . . .
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