Siemens SINAMICS G130 User manual

dV/dt filter plus Voltage Peak Limiter
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SINAMICS
SINAMICS G130
dV/dt filter plus Voltage Peak
Limiter
Operating Instructions
Control version V4.7
04/2014
A5E00692302A
Safety information
1
General
2
Mechanical installation
3
Electrical installation
4
Maintenance and servicing
5
Technical specifications
6

Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E00692302A
Ⓟ
08/2014 Subject to change
Copyright © Siemens AG 2005 - 2014.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
mai
ntenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

dV/dt filter plus Voltage Peak Limiter
Operating Instructions, 04/2014, A5E00692302A 5
Table of contents
1 Safety information ................................................................................................................................... 7
1.1 General safety instructions ............................................................................................................7
1.2 Handling electrostatic sensitive devices (ESD) ...........................................................................11
2 General................................................................................................................................................. 13
3 Mechanical installation .......................................................................................................................... 21
4 Electrical installation.............................................................................................................................. 27
5 Maintenance and servicing.................................................................................................................... 31
6 Technical specifications ........................................................................................................................ 33

Table of contents
dV/dt filter plus Voltage Peak Limiter
6Operating Instructions, 04/2014, A5E00692302A

dV/dt filter plus Voltage Peak Limiter
Operating Instructions, 04/2014, A5E00692302A 7
Safety information
1
1.1
General safety instructions
DANGER
Danger to life due to live parts and other energy sources
Death or serious injury can result when live parts are touched.
•Only work on electrical equipment if you are appropriately qualified.
•Always observe the country-specific safety rules for all work.
Generally, six steps apply when establishing safety:
1. Prepare for shutdown and notify all those who will be affected by the procedure.
2. Disconnect the machine from the supply.
–Switch off the machine.
–Wait until the discharge time specified on the warning labels has elapsed.
–Check that it really is in a zero-voltage state, from phase conductor to phase
conductor and phase conductor to protective conductor.
–Check that every auxiliary circuit is de-energized.
–Ensure that the motors cannot move.
3. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems or
water.
4. Isolate or neutralize all hazardous energy sources by closing switches, grounding or
short-circuiting or closing valves, for example.
5. Take measures to prevent reconnection of the energy sources.
6. Ensure that the correct machine is completely interlocked.
After you have completed the work, restore the operational readiness by following the
above steps in the reverse order.
WARNING
Danger to life through a hazardous voltage when connecting an unsuitable power supply
Death or serious injury can result when live parts are touched in the event of a fault.
•Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.

Safety information
1.1 General safety instructions
dV/dt filter plus Voltage Peak Limiter
8Operating Instructions, 04/2014, A5E00692302A
WARNING
Danger to life when live parts are touched on damaged devices
Improper handling of devices can cause damage.
For damaged devices, hazardous voltages can be present at the enclosure or at exposed
components; if touched, this can result in death or severe injury.
•Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
•Do not use any damaged devices.
WARNING
Danger to life through electric shock due to unconnected cable shields
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
•As a minimum, connect cable shields and the cores of power cables that are not used at
one end at the grounded housing potential.
WARNING
Danger to life due to electric shock when not grounded
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when
touched, can result in death or severe injury.
•Ground the device in compliance with the applicable regulations.
WARNING
Danger to life due to electric shock when opening plug connections in operation
When opening plug connections in operation, arcs can result in severe injury or death.
•Only open plug connections when the equipment is in a voltage-free state, unless it has
been explicitly stated that they can be opened in operation.
WARNING
Danger to life due to fire spreading if the housing is inadequate
Fire and smoke can cause severe injury or material damage.
•Install devices without a protective housing in a metal control cabinet (or protect the
device by another equivalent measure) in such a way that contact with fire inside and
outside the device is prevented.
•Ensure that smoke can escape via designated paths.

Safety information
1.1 General safety instructions
dV/dt filter plus Voltage Peak Limiter
Operating Instructions, 04/2014, A5E00692302A 9
WARNING
Danger to life through unexpected movement of machines when using mobile wireless
devices or mobile phones
Using mobile radios or mobile phones with a transmit power > 1 W closer than approx. 2 m
to the components may cause the devices to malfunction, influence the functional safety of
machines therefore putting people at risk or cause material damage.
•When close to components, switch off all wireless devices and mobile phones.
WARNING
Danger to life due to the motor catching fire in the event of insulation overload
There is a greater load on the motor insulation as result of a ground fault in an IT system. A
possible result is the failure of the insulation with a risk for personnel as a result of fire and
smoke.
•Use a monitoring device that signals an insulation fault.
•Correct the fault as quickly as possible so the motor insulation is not overloaded.
WARNING
Danger to life due to fire if overheating occurs because of insufficient ventilation clearances
Inadequate ventilation clearances can cause overheating with a risk for personnel as a
result of fire and smoke. This can also result in increased downtime and reduced service
lives of devices/systems.
•Ensure compliance with the specified minimum clearances as ventilation clearance for
the respective component. They can be found in the dimension drawings or in the
"Product-specific safety instructions" at the start of the respective section.
WARNING
Danger of an accident occurring due to missing or illegible warning labels
Missing or illegible warning labels can result in death or serious injury.
•Check the warning labels are complete based on the documentation.
•Attach any missing warning labels to the components, in the national language if
necessary.
•Replace illegible warning labels.

Safety information
1.1 General safety instructions
dV/dt filter plus Voltage Peak Limiter
10 Operating Instructions, 04/2014, A5E00692302A
NOTICE
Device damage caused by incorrect voltage/insulation tests
Incorrect voltage/insulation tests can damage the device.
•Before carrying out a voltage/insulation check of the system/machine, disconnect the
devices as all converters and motors have been subject to a high-voltage test by the
manufacturer, and therefore it is not necessary to perform an additional test within the
system/machine.
Note
Use of copper cables for a UL-approved system
For a UL
-approved system use 60/75° C copper conductors only.

Safety information
1.2 Handling electrostatic sensitive devices (ESD)
dV/dt filter plus Voltage Peak Limiter
Operating Instructions, 04/2014, A5E00692302A 11
1.2
Handling electrostatic sensitive devices (ESD)
Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules
or devices that may be damaged by either electric fields or electrostatic discharge.
NOTICE
Damage through electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged
individual components, integrated circuits, modules or devices.
•Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g. conductive foam rubber or
aluminum foil.
•Only touch components, modules and devices when you are grounded by one of the
following methods:
–Wearing an ESD wrist strap
–Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
•Only place electronic components, modules or devices on conductive surfaces (table
with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).
The necessary ESD protective measures are clearly illustrated in the following diagram:
●a = conductive floor surface
●b = ESD table
●c = ESD shoes
●d = ESD overall
●e = ESD wristband
●f = cabinet ground connection
●g = contact with conductive flooring
Figure 1-1 ESD protective measures

Safety information
1.2 Handling electrostatic sensitive devices (ESD)
dV/dt filter plus Voltage Peak Limiter
12 Operating Instructions, 04/2014, A5E00692302A

dV/dt filter plus Voltage Peak Limiter
Operating Instructions, 04/2014, A5E00692302A 13
General
2
Description
The dv/dt filter plus voltage peak limiter comprises two components: the dv/dt reactor and
the Voltage Peak Limiter, which cuts off the voltage peaks and returns the energy to the DC
link.
The dv/dt filters plus Voltage Peak Limiter must be used for motors for which the proof
voltage of the insulation system is unknown or insufficient.
dv/dt filters plus Voltage Peak Limiters limit the rate of voltage rise to values < 500 V/µs and
the typical voltage peaks with rated line voltages to the values below:
< 1000 V at Uline < 575 V
< 1250 V at 660 V < Uline < 690 V.
WARNING
Danger to life if the fundamental safety instructions and remaining risks are not carefully
observed
The non-observance of the fundamental safety instructions and residual risks stated in
Chapter 1 can result in accidents with severe injuries or death.
•Adhere to the fundamental safety instructions.
•When assessing the risk, take into account residual risks.
WARNING
Fire hazard due to overheating because of inadequate ventilation clearances
Inadequate ventilation clearances can cause overheating with a risk for personnel through
smoke development and fire. This can also result in increased failures and reduced service
lives of braking resistors.
•Maintain 100 mm ventilation clearances above and below the component.
CAUTION
Risk of burns due to high surface temperature of the dv/dt reactor
The surface temperature of the dv/dt reactors may exceed 80° C. You can get seriously
burnt when touching the surface.
•Mount the dv/dt reactor so that it cannot be touched. If this is not possible, attach a
clearly visible and understandable warning notice at hazardous positions.

General
dV/dt filter plus Voltage Peak Limiter
14 Operating Instructions, 04/2014, A5E00692302A
NOTICE
Damage to the Voltage Peak Limiter due to interchanged connections
The Voltage Peak Limiter will be damaged if the input and output connections are
interchanged.
•Connect the incoming cable from the DC link of the Power Module to DCPS, DCNS.
•Connect the outgoing cable for the dv/dt reactor to 1U2, 1V2, 1W2.
NOTICE
Damage to the dv/dt filter by using components that have not been released
When using components that have not been released, damage or malfunctions can occur
at the devices or the system itself.
•Only use dv/dt filters that SIEMENS has released for operation with SINAMICS.
NOTICE
Damage to the dv/dt filter by exceeding the maximum output frequency
The maximum permissible output frequency when using a dv/dt filter is 150 Hz. The dv/dt
filter can be damaged if the output frequency is exceeded.
•Operate the dv/dt filter with a maximum output frequency of 150 Hz.
NOTICE
Damage to the dv/dt filter by exceeding the maximum pulse frequency
The maximum permissible pulse frequency when using a dv/dt filter is 2.5 kHz or 4 kHz.
The dv/dt filter can be damaged if the pulse frequency is exceeded.
•When using the dv/dt filter, operate the Power Module with a maximum pulse frequency
of 2.5 kHz or 4 kHz.
NOTICE
Damage to the dv/dt filter if it is not activated during commissioning
The dv/dt filter may be damaged if it is not activated during commissioning.
•Activate the dv/dt filter during commissioning via parameter p0230 = 2.

General
dV/dt filter plus Voltage Peak Limiter
Operating Instructions, 04/2014, A5E00692302A 15
NOTICE
Damage to the dv/dt filter if a motor is not connected
dv/dt filters which are operated without a motor being connected can be damaged or
destroyed.
•Never operate a dv/dt filter connected to the Power Module without a connected motor.
Note
Cable lengths
Keep the connecting cables to the Power Module as short as possible (max. 5 m).

General
dV/dt filter plus Voltage Peak Limiter
16 Operating Instructions, 04/2014, A5E00692302A
Assignment of dv/dt filter plus Voltage Peak Limiter and Power Module
Table 2- 1 Assignment of dv/dt filter plus Voltage Peak Limiter and Power Module
Power Module
Unit rating of the Power Module
Matching dv/dt filter plus Voltage Peak Limiter
Line voltage 3-phase 380 – 480 VAC
6SL3310-1GE32-1AAx
110 kW
6SL3000-2DE32-6AA0
6SL3310-1GE32-6AAx
132 kW
6SL3000-2DE32-6AA0
6SL3310-1GE33-1AAx
160 kW
6SL3000-2DE35-0AA0
6SL3310-1GE33-8AAx
200 kW
6SL3000-2DE35-0AA0
6SL3310-1GE35-0AAx
250 kW
6SL3000-2DE35-0AA0
6SL3310-1GE36-1AAx
315 kW
6SL3000-2DE38-4AA0
6SL3310-1GE37-5AAx
400 kW
6SL3000-2DE38-4AA0
6SL3310-1GE38-4AAx
450 kW
6SL3000-2DE38-4AA0
6SL3310-1GE41-0AAx
560 kW
6SL3000-2DE41-4AA0
Line voltage 3-phase 500 – 600 VAC
6SL3310-1GF31-8AAx
110 kW
6SL3000-2DH32-2AA0
6SL3310-1GF32-2AAx
132 kW
6SL3000-2DH32-2AA0
6SL3310-1GF32-6AAx
160 kW
6SL3000-2DH33-3AA0
6SL3310-1GF33-3AAx
200 kW
6SL3000-2DH33-3AA0
6SL3310-1GF34-1AAx
250 kW
6SL3000-2DH34-1AA0
6SL3310-1GF34-7AAx 315 kW
6SL3000-2DH35-8AA0
6SL3310-1GF35-8AAx
400 kW
6SL3000-2DH35-8AA0
6SL3310-1GF37-4AAx 500 kW
6SL3000-2DH38-1AA0
6SL3310-1GF38-1AAx
560 kW
6SL3000-2DH38-1AA0
Line voltage 3-phase 660 – 690 VAC
6SL3310-1GH28-5AAx
75 kW
6SL3000-2DH31-0AA0
6SL3310-1GH31-0AAx
90 kW
6SL3000-2DH31-0AA0
6SL3310-1GH31-2AAx
110 kW
6SL3000-2DH31-5AA0
6SL3310-1GH31-5AAx
132 kW
6SL3000-2DH31-5AA0
6SL3310-1GH31-8AAx
160 kW
6SL3000-2DH32-2AA0
6SL3310-1GH32-2AAx
200 kW
6SL3000-2DH32-2AA0
6SL3310-1GH32-6AAx
250 kW
6SL3000-2DH33-3AA0
6SL3310-1GH33-3AAx
315 kW
6SL3000-2DH33-3AA0
6SL3310-1GH34-1AAx
400 kW
6SL3000-2DH34-1AA0
6SL3310-1GH34-7AAx
450 kW
6SL3000-2DH35-8AA0
6SL3310-1GH35-8AAx
560 kW
6SL3000-2DH35-8AA0
6SL3310-1GH37-4AAx
710 kW
6SL3000-2DH38-1AA0
6SL3310-1GH38-1AAx
800 kW
6SL3000-2DH38-1AA0

General
dV/dt filter plus Voltage Peak Limiter
Operating Instructions, 04/2014, A5E00692302A 17
Table 2- 2 Max. pulse frequency when a dv/dt filter is used in units with a rated pulse frequency of 2 kHz
Order number
6SL3310-...
Power [kW]
Output current for a
pulse frequency of 2 kHz [A]
Max. pulse frequency when a dv/dt filter is used
Line voltage 3-phase 380 – 480 VAC
1GE32-1AAx
110
210
4 kHz
1GE32-6AAx
132
260
4 kHz
1GE33-1AAx
160
310
4 kHz
1GE33-8AAx
200
380
4 kHz
1GE35-0AAx
250
490
4 kHz
Table 2- 3 Max. pulse frequency when a dv/dt filter is used in units with a rated pulse frequency of 1.25 kHz
Order number
6SL3310-...
Power [kW]
Output current for a
pulse frequency of 1.25 kHz [A]
Max. pulse frequency when a dv/dt filter is used
Line voltage 3-phase 380 – 480 VAC
1GE36-1AAx
315
605
2.5 kHz
1GE37-5AAx
400
745
2.5 kHz
1GE38-4AAx
450
840
2.5 kHz
1GE41-0AAx
560
985
2.5 kHz
Line voltage 3-phase 500 – 600 VAC
1GF31-8AAx
110
175
2.5 kHz
1GF32-2AAx
132
215
2.5 kHz
1GF32-6AAx
160
260
2.5 kHz
1GF33-3AAx
200
330
2.5 kHz
1GF34-1AAx
250
410
2.5 kHz
1GF34-7AAx
315
465
2.5 kHz
1GF35-8AAx 400 575 2.5 kHz
1GF37-4AAx
450
735
2.5 kHz
1GF38-1AAx
560
810
2.5 kHz
Line voltage 3-phase 660 – 690 VAC
1GH28-5AAx
75
85
2.5 kHz
1GH31-0AAx
90
100
2.5 kHz
1GH31-2AAx
110
120
2.5 kHz
1GH31-5AAx
132
150
2.5 kHz
1GH31-8AAx
160
175
2.5 kHz
1GH32-2AAx
200
215
2.5 kHz
1GH32-6AAx
250
260
2.5 kHz
1GH33-3AAx
315
330
2.5 kHz
1GH34-1AAx
400
410
2.5 kHz
1GH34-7AAx
450
465
2.5 kHz
1GH35-8AAx
560
575
2.5 kHz
1GH37-4AAx
710
735
2.5 kHz
1GH38-1AAx
800
810
2.5 kHz

General
dV/dt filter plus Voltage Peak Limiter
18 Operating Instructions, 04/2014, A5E00692302A
Components
The order numbers of the individual components (dv/dt reactor and Voltage Peak Limiter)
are listed in the following table:
Table 2- 4 dv/dt filter plus Voltage Peak Limiter, order numbers of the individual components
dv/dt filter plus Voltage Peak Limiter
dv/dt reactor
Voltage Peak Limiter
Line voltage 3-phase 380 – 480 VAC
6SL3000-2DE32-6AA0
6SL3000-2DE32-6CA0
6SL3000-2DE32-6BA0
6SL3000-2DE35-0AA0
6SL3000-2DE35-0CA0
6SL3000-2DE35-0BA0
6SL3000-2DE38-4AA0
6SL3000-2DE38-4CA0
6SL3000-2DE38-4BA0
6SL3000-2DE41-4AA0
2 x 6SL3000-2DE41-4DA0
6SL3000-2DE41-4BA0
Line voltage 3-phase 500 - 600 VAC and 660 - 690 VAC
6SL3000-2DH31-0AA0
6SL3000-2DH31-0CA0
6SL3000-2DH31-0BA0
6SL3000-2DH31-5AA0
6SL3000-2DH31-5CA0
6SL3000-2DH31-5BA0
6SL3000-2DH32-2AA0
6SL3000-2DH32-2CA0
6SL3000-2DH32-2BA0
6SL3000-2DH33-3AA0
6SL3000-2DH33-3CA0
6SL3000-2DH33-3BA0
6SL3000-2DH34-1AA0
6SL3000-2DH34-1CA0
6SL3000-2DH34-1BA0
6SL3000-2DH35-8AA0
6SL3000-2DH35-8CA0
6SL3000-2DH35-8BA0
6SL3000-2DH38-1AA0
2 x 6SL3000-2DH38-1DA0
6SL3000-2DH38-1BA0

General
dV/dt filter plus Voltage Peak Limiter
Operating Instructions, 04/2014, A5E00692302A 19
Limiting the rate of voltage rise and the voltage peaks by means of the motor reactor and dv/dt filter
plus Voltage Peak Limiter
IGBT converter switching frequencies result in high voltage gradients (dv/dt) at the converter
output. If long motor cables are used, this leads to an additional current load on the
converter due to capacitive charge/discharge currents. The high voltage gradients, and the
resulting transients at the motor terminals, cause the motors' electrical winding load to
increase as compared with direct on-line operation.
The dv/dt filter plus Voltage Peak Limiter limits the rate of voltage rise to values < 500 V/µs
and the typical voltage peaks ÛLL to the following values (with motor cable lengths of ≤150
m):
●< 1000 V at Uline ≤575 V
●< 1250 V at 660 V ≤Uline ≤690 V
Figure 2-1 Limiting the rate of voltage rise and the voltage peaks by means of the motor reactor
and dv/dt filter plus Voltage Peak Limiter

General
dV/dt filter plus Voltage Peak Limiter
20 Operating Instructions, 04/2014, A5E00692302A