Siemens SIMOTICS S-1FT2 User manual

OPERATING INSTRUCTIONS
www.siemens.com/drives
For SINAMICS S120
S-1FT2 synchronous motors
A
SIMOTICS
Edition 12/2023

SIMOTICS
Drive technology
SIMOTICS S-1FT2 synchronous
motors for SINAMICS S120
Operating Instructions
12/2023
A5E50610821B AF
Introduction 1
Fundamental safety
instructions for the
SIMOTICS documentation 2
Description of the motors 3
Mounting and options 4
Preparing for use 5
Mounting 6
Connecting 7
Commissioning 8
During operation 9
Faults and their
recti󹪝cation 10
Maintenance 11
Decommissioning and
disposal 12
Technical data and
characteristics 13
Dimension drawings 14

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Quali󹪝ed Personnel
The product/system described in this documentation may be operated only by personnel quali󹪝ed for the speci󹪝c
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Quali󹪝ed personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance
are required to ensure that the products operate safely and without any problems. The permissible ambient
conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identi󹪝ed by ® are registered trademarks of SiemensAktiengesellschaft. The remaining trademarks in
this publication may be trademarks whose use by third parties for their own purposes could violate the rights of
the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens Aktiengesellschaft
Digital Industries
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E50610821B AF
Ⓟ 02/2024 Subject to change
Copyright © Siemens 2018 - 2023.
All rights reserved

Table of contents
1 Introduction........................................................................................................................................... 7
1.1 About SIMOTICS................................................................................................................... 7
1.2 About this manual ............................................................................................................... 8
1.2.1 Content ............................................................................................................................... 8
1.2.2 Target group ........................................................................................................................ 9
1.2.3 Avoiding dangers................................................................................................................. 9
1.2.4 Standard scope .................................................................................................................... 9
1.2.5 Text features...................................................................................................................... 10
1.2.6 Websites of third-party companies...................................................................................... 10
1.3 Service and support ........................................................................................................... 11
1.3.1 Siemens Industry Online Support on the Web..................................................................... 11
1.3.2 Spare parts services ........................................................................................................... 11
1.4 Important product information .......................................................................................... 12
1.4.1 Proper and intended use / foreseeable incorrect use............................................................ 12
2 Fundamental safety instructions for the SIMOTICS documentation ................................................... 15
2.1 Fundamental safety instructions......................................................................................... 15
2.1.1 General safety instructions ................................................................................................ 15
2.1.2 Equipment damage due to electric 󹪝elds or electrostatic discharge ..................................... 20
2.1.3 Cybersecurity information.................................................................................................. 20
2.1.4 Residual risks of power drive systems ................................................................................. 22
3 Description of the motors .................................................................................................................... 25
3.1 Technical characteristics and ambient conditions................................................................ 25
3.1.1 Directives and standards .................................................................................................... 25
3.1.2 General technical features.................................................................................................. 27
3.1.3 Ambient conditions............................................................................................................ 28
3.1.4 Degree of protection.......................................................................................................... 29
3.1.5 Noise emission................................................................................................................... 31
3.1.6 Derating factors................................................................................................................. 32
3.2 Structure of the article number .......................................................................................... 35
3.3 Data on the conformity and rating plate ............................................................................. 37
3.3.1 Conformity plate with ID code............................................................................................ 37
3.3.2 Rating plate data................................................................................................................ 38
4 Mounting and options ......................................................................................................................... 41
4.1 Safety symbols on the motor.............................................................................................. 41
4.2 Shaft extension.................................................................................................................. 42
4.3 Bearing version.................................................................................................................. 43
4.4 Encoder............................................................................................................................. 44
4.4.1 Encoder with DRIVE-CLiQ ................................................................................................... 44
SIMOTICS S-1FT2 synchronous motors for SINAMICS S120
Operating Instructions, 12/2023, A5E50610821B AF 3

4.5 Cooling.............................................................................................................................. 46
4.5.1 Motors with natural cooling ............................................................................................... 46
4.5.2 Motors with forced ventilation ........................................................................................... 46
4.5.3 Thermal mounting variants ................................................................................................ 48
4.5.4 Thermal motor protection .................................................................................................. 49
4.6 Holding brake .................................................................................................................... 50
4.6.1 Types and modes of operation of the holding brakes .......................................................... 50
4.6.2 Properties .......................................................................................................................... 51
4.6.3 Technical speci󹪝cations ...................................................................................................... 51
4.7 Options ............................................................................................................................. 55
5 Preparing for use ................................................................................................................................. 57
5.1 Shipping and packaging..................................................................................................... 57
5.2 Transportation and storage ................................................................................................ 59
5.2.1 Transport........................................................................................................................... 59
5.2.2 Storage.............................................................................................................................. 64
6 Mounting ............................................................................................................................................. 67
6.1 Safety instructions ............................................................................................................. 67
6.2 Checklists prior to mounting .............................................................................................. 69
6.3 Mounting instructions........................................................................................................ 70
6.4 Mounting the feather key................................................................................................... 72
6.5 Pulling on drive output elements........................................................................................ 73
6.6 Vibration response............................................................................................................. 75
7 Connecting .......................................................................................................................................... 77
7.1 Safety instructions ............................................................................................................. 77
7.2 Permissible line system types ............................................................................................. 78
7.3 System integration............................................................................................................. 79
7.3.1 Connection notes............................................................................................................... 79
7.3.1.1 Motor connection .............................................................................................................. 79
7.3.1.2 Rotating the connector on the motor.................................................................................. 80
7.3.1.3 Handling the quick-action locking....................................................................................... 82
7.3.1.4 Routing cables in a damp environment............................................................................... 84
7.3.2 Line connection ................................................................................................................. 84
7.3.3 Signal connection .............................................................................................................. 88
7.3.4 Fan connection .................................................................................................................. 90
8 Commissioning .................................................................................................................................... 93
8.1 Safety instructions ............................................................................................................. 93
8.2 Checklists for commissioning ............................................................................................. 96
8.3 Commissioning procedure.................................................................................................. 99
8.4 Switching on and switching o󹪜 ........................................................................................ 100
Table of contents
SIMOTICS S-1FT2 synchronous motors for SINAMICS S120
4Operating Instructions, 12/2023, A5E50610821B AF

9 During operation ............................................................................................................................... 101
9.1 Stoppages........................................................................................................................ 102
10 Faults and their recti󹪝cation.............................................................................................................. 103
10.1 1FT2 faults ...................................................................................................................... 103
11 Maintenance...................................................................................................................................... 105
11.1 Safety instructions ........................................................................................................... 105
11.2 Inspection and maintenance ............................................................................................ 108
11.2.1 Service and inspection intervals ....................................................................................... 108
11.2.2 Cleaning.......................................................................................................................... 109
11.2.3 Motor replacement on reaching the bearing life ............................................................... 109
11.3 Repair, replacing the motor .............................................................................................. 110
12 Decommissioning and disposal ......................................................................................................... 113
12.1 Safety instructions ........................................................................................................... 113
12.2 Decommissioning, disassembling the motor ..................................................................... 114
12.3 Disposal........................................................................................................................... 115
13 Technical data and characteristics..................................................................................................... 117
14 Dimension drawings.......................................................................................................................... 119
14.1 Dimension drawing 1F☐2☐03 ......................................................................................... 119
14.2 Dimension drawing 1F☐2☐04 ......................................................................................... 120
14.3 Dimension drawing 1F☐2105 .......................................................................................... 121
14.4 Dimension drawing 1F☐2205 .......................................................................................... 122
14.5 Dimension drawing 1F☐2☐06 ......................................................................................... 123
14.6 Dimension drawing 1F☐2☐08 ......................................................................................... 124
14.7 Dimension drawing 1F☐2210 .......................................................................................... 125
14.8 Dimension drawing 1F☐2☐08_force ventilated................................................................ 126
Table of contents
SIMOTICS S-1FT2 synchronous motors for SINAMICS S120
Operating Instructions, 12/2023, A5E50610821B AF 5

Table of contents
SIMOTICS S-1FT2 synchronous motors for SINAMICS S120
6Operating Instructions, 12/2023, A5E50610821B AF

Introduction 1
1.1 About SIMOTICS
Description
SIMOTICS is the Siemens family of electric motors addressing the complete motor spectrum in
Digital Industry.
SIMOTICS S-1FT2 synchronous motors for SINAMICS S120
Operating Instructions, 12/2023, A5E50610821B AF 7

1.2 About this manual
1.2.1 Content
Description
These Operating Instructions inform you about the motor and its components. You will learn
how to handle the motor properly and safely from delivery to disposal:
• Transporting and storing
• Assembly and mounting
• Connecting
• Commissioning
• Checking
• Operation
• Troubleshooting
• Disassembling
• Disposal
To illustrate possible application areas for our products, typical use cases are listed in this product
documentation and in the online help. These are purely exemplary and do not constitute a
statement on the suitability of the respective product for applications in speci󹪝c individual cases.
Unless explicitly contractually agreed, Siemens assumes no liability for such suitability.
Suitability for a particular application in speci󹪝c individual cases must be assessed by the user,
taking into account all technical, legal, and other requirements on a case-by-case basis. Always
observe the descriptions of the technical properties and the relevant constraints of the
respective product contained in the product documentation.
This documentation should be kept in a location where it can be easily accessed and made
available to the personnel responsible.
Information regarding third-party products
Note
Recommendation relating to third-party products
This document contains recommendations relating to third-party products. Siemens accepts the
fundamental suitability of these third-party products.
You can use equivalent products from other manufacturers.
Siemens does not accept any warranty for the properties of third-party products.
Introduction
1.2About this manual
SIMOTICS S-1FT2 synchronous motors for SINAMICS S120
8Operating Instructions, 12/2023, A5E50610821B AF

1.2.2 Target group
Description
These operating instructions are intended for:
• Fitters
• Commissioning engineers
• Machine operators
• Service and maintenance personnel
• Warehouse personnel
• Personnel decommissioning the motor
• Personnel disposing of the motor
1.2.3 Avoiding dangers
Description
Avoid dangers. Ensure safe, problem-free operation and a maximum service life:
• Before you start using the motor, you must read these Operating Instructions.
• Always follow the safety instructions and notices in these operating instructions.
The warning notice system is explained at the beginning of this document.
You can 󹪝nd additional information in the relevant Con󹪝guration Manual.
1.2.4 Standard scope
Description
This documentation describes the functionality of the standard scope. This scope may di󹪜er
from the scope of the functionality of the system that is actually supplied. Please refer to the
ordering documentation only for the functionality of the supplied drive system.
Further functions may be executable in the system, which are not explained in this
documentation. However, there is no entitlement to these functions in the case of a new
delivery or service.
This documentation does not contain all detailed information on all types of the product.
Furthermore, this documentation cannot take into consideration every conceivable type of
installation, operation and service/maintenance.
The machine manufacturer must document any additions or modi󹪝cations they make to the
product themselves.
Introduction
1.2About this manual
SIMOTICS S-1FT2 synchronous motors for SINAMICS S120
Operating Instructions, 12/2023, A5E50610821B AF 9

1.2.5 Text features
Description
The chapter describes how text features are marked in this document.
Operating instructions
Handling instructions with a speci󹪝ed sequence start with the word "Procedure":
The individual handling steps are numbered.
1. Execute the operating instructions in the speci󹪝ed sequence.
❒
The square indicates the end of the operating instruction.
Operating instructions without a speci󹪝ed sequence are identi󹪝ed using a bullet point:
• Execute the operating instructions.
Enumerations
• Enumerations are identi󹪝ed by a bullet point without any additional symbols.
– Enumerations at the second level are hyphenated.
Notes
Notes are shown as follows:
Note
A Note is an important item of information about the product, handling of the product or the
relevant section of the document. Notes provide you with help or further suggestions/ideas.
1.2.6 Websites of third-party companies
Description
This document may contain hyperlinks to third-party websites. Siemens is not responsible for
and shall not be liable for these websites and their content. Siemens has no control over the
information which appears on these websites and is not responsible for the content and
information provided there. The user bears the risk for their use.
Introduction
1.2About this manual
SIMOTICS S-1FT2 synchronous motors for SINAMICS S120
10 Operating Instructions, 12/2023, A5E50610821B AF

1.3 Service and support
1.3.1 Siemens Industry Online Support on the Web
Important product information is available through Siemens Industry Online Support using the
following options:
• Website: SIOS (https://support.industry.siemens.com/cs/ww/en/)
• App Industry Online Support (for Apple iOS and Android)
Content of Siemens Online Support
• Product support
• Global forum for information and best practice sharing between users and specialists
• Local contact persons via the contact person database (→ Contact)
• Product information
• FAQs (frequently asked questions)
• Application examples
• Manuals
• Downloads
• Compatibility tool
• Newsletter with product selection
• Catalogs/brochures
•Certi󹪝cates
For products with QR code, the manual and certi󹪝cate can be directly called.
1.3.2 Spare parts services
Description
The online spare part service "Spares on Web" o󹪜ers certain spare parts for the product:
• Website: SOW address (https://www.sow.siemens.com).
Introduction
1.3Service and support
SIMOTICS S-1FT2 synchronous motors for SINAMICS S120
Operating Instructions, 12/2023, A5E50610821B AF 11

1.4 Important product information
1.4.1 Proper and intended use / foreseeable incorrect use
WARNING
Danger to life and material damage when incorrectly used
If you do not use the motors or their components correctly, there is a risk of death, severe injury
and/or material damage.
• Only use the motors for industrial or commercial plants and systems.
• If, in an exceptional case, you do not use the motors in industrial or commercial plants and
systems, ensure that increased requirements are complied with (e.g. regarding touch
protection).
• Do not use the motors in hazardous areas (where there is a risk of explosion), if the motors
have not been expressly released and authorized for these types of applications. Comply
with the separately added supplementary notes.
• Only use the motors and their components for the applications speci󹪝ed by Siemens.
• Protect the motors against dirt and contact with aggressive substances.
• Ensure that the site conditions comply with the rating plate data and the conditions
speci󹪝ed in this documentation. Take into consideration deviations regarding approvals or
country-speci󹪝c regulations.
• If you have any questions regarding the intended use, please contact your local sales
partner.
• If you wish to use special versions and design variants, whose technical data di󹪜er from the
motors described in this document, then 󹪝rst contact your local sales partner.
WARNING
Danger to life for wearers of active implants due to magnetic and electrical 󹪝elds
Electric motors pose a danger to people with active medical implants, e.g. cardiac stimulators,
who come close to the motors.
• If you are a󹪜ected, stay a minimum distance of 300 mm from the motors (tripping threshold
for static magnetic 󹪝elds of 0.5 mT according to the Directive 2013/35/EU).
Description of the proper and intended use
The motor is intended for industrial or commercial plants.
The motor is designed for operation in sheltered areas under normal climatic conditions,
such as those found on shop 󹪞oors.
Operating the motor in a hazardous zone is prohibited.
Introduction
1.4Important product information
SIMOTICS S-1FT2 synchronous motors for SINAMICS S120
12 Operating Instructions, 12/2023, A5E50610821B AF

More detailed information is provided in Chapter "Ambient conditions (Page28)".
The motor is only approved for operation through a converter.
Any other use of the motor is considered to be incorrect use.
Compliance with all speci󹪝cations in the Operating Instructions and in the Con󹪝guration
Manual is part of correct and proper use.
Observe the details on the rating plate.
Contact your sales partner if you have questions regarding proper and intended use, or if you
wish to use special versions and design variants.
Predictable incorrect use
WARNING
Injuries due to incorrect use
If you use the motor other than how SIEMENS intended, then death or severe injury can occur.
You destroy or damage the motor.
Misuse includes, for example
• Not complying with the operating instructions or the Con󹪝guration Manual
• Not observing the data on the rating plate
• Using the motor in hazardous zones
• Directly connecting the motor to the line supply
• Using the motor outside the permissible ambient conditions
• Using the motor as a generator
• Using the motor holding brake as an operating brake to reduce the motor speed
• Using the motor as a result of its size, its weight, its shape, or its material for applications
other than those described in this manual
Introduction
1.4Important product information
SIMOTICS S-1FT2 synchronous motors for SINAMICS S120
Operating Instructions, 12/2023, A5E50610821B AF 13

Introduction
1.4Important product information
SIMOTICS S-1FT2 synchronous motors for SINAMICS S120
14 Operating Instructions, 12/2023, A5E50610821B AF

Fundamental safety instructions for the SIMOTICS
documentation 2
2.1 Fundamental safety instructions
2.1.1 General safety instructions
WARNING
Electric shock and danger to life due to other energy sources
Touching live components can result in death or severe injury.
• Only work on electrical devices when you are quali󹪝ed for this job.
• Always observe the country-speci󹪝c safety rules.
Generally, the following steps apply when establishing safety:
1. Prepare for disconnection. Notify all those who will be a󹪜ected by the procedure.
2. Isolate the drive system from the power supply and take measures to prevent it being
switched back on again.
3. Wait until the discharge time speci󹪝ed on the warning labels has elapsed.
4. Check that there is no voltage between any of the power connections, and between any of
the power connections and the protective conductor connection.
5. Check whether the existing auxiliary supply circuits are de-energized.
6. Ensure that the motors cannot move.
7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water. Switch the energy sources to a safe state.
8. Check that the correct drive system is completely locked.
After you have completed the work, restore the operational readiness in the inverse sequence.
WARNING
Electric shock due to connection to an unsuitable power supply
When equipment is connected to an unsuitable power supply, exposed components may carry
a hazardous voltage. Contact with hazardous voltage can result in severe injury or death.
• Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV- (Protective
Extra Low Voltage) output voltages for all connections and terminals of the electronics
modules.
SIMOTICS S-1FT2 synchronous motors for SINAMICS S120
Operating Instructions, 12/2023, A5E50610821B AF 15

WARNING
Electric shock due to damaged motors or devices
Improper handling of motors or devices can damage them.
Hazardous voltages can be present at the enclosure or at exposed components on damaged
motors or devices.
• Ensure compliance with the limit values speci󹪝ed in the technical data during transport,
storage and operation.
• Do not use any damaged motors or devices.
WARNING
Electric shock due to unconnected cable shield
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
• As a minimum, connect cable shields and the conductors of power cables that are not used
(e.g. brake cores) at one end at the grounded housing potential.
WARNING
Electric shock if there is no ground connection
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when touched,
can result in death or severe injury.
• Ground the device in compliance with the applicable regulations.
WARNING
Arcing when a plug connection is opened during operation
Opening a plug connection when a system is in operation can result in arcing that may cause
serious injury or death.
• Only open plug connections when the equipment is in a voltage-free state, unless it has
been explicitly stated that they can be opened in operation.
NOTICE
Property damage due to loose power connections
Insu󹪟cient tightening torques or vibration can result in loose power connections. This can
result in damage due to 󹪝re, device defects or malfunctions.
• Tighten all power connections to the prescribed torque.
• Check all power connections at regular intervals, particularly after equipment has been
transported.
Fundamental safety instructions for the SIMOTICS documentation
2.1Fundamental safety instructions
SIMOTICS S-1FT2 synchronous motors for SINAMICS S120
16 Operating Instructions, 12/2023, A5E50610821B AF

NOTICE
Damage to equipment due to unsuitable tightening tools.
Unsuitable tightening tools or fastening methods can damage the screws of the equipment.
• Only use screw inserts that exactly match the screw head.
• Tighten the screws with the torque speci󹪝ed in the technical documentation.
• Use a torque wrench or a mechanical precision nut runner with a dynamic torque sensor and
speed limitation system.
• Adjust the tools used regularly.
WARNING
Unexpected machine movement caused by radio devices or mobile phones
Using radio devices, cellphones, or mobile WLAN devices in the immediate vicinity of the
components can result in equipment malfunction. Malfunctions may impair the functional
safety of machines and can therefore put people in danger or lead to property damage.
• Therefore, if you move closer than 20cm to the components, be sure to switch o󹪜 radio
devices, cellphones or WLAN devices.
• Use the "SIEMENS Industry Online Support App" or a QR code scanner only on equipment
that has already been switched o󹪜.
WARNING
Unrecognized dangers due to missing or illegible warning labels
Dangers might not be recognized if warning labels are missing or illegible. Unrecognized
dangers may cause accidents resulting in serious injury or death.
• Check that the warning labels are complete based on the documentation.
• Attach any missing warning labels to the components, where necessary in the national
language.
• Replace illegible warning labels.
Fundamental safety instructions for the SIMOTICS documentation
2.1Fundamental safety instructions
SIMOTICS S-1FT2 synchronous motors for SINAMICS S120
Operating Instructions, 12/2023, A5E50610821B AF 17

WARNING
Unexpected movement of machines caused by inactive safety functions
Inactive or non-adapted safety functions can trigger unexpected machine movements that
may result in serious injury or death.
• Observe the information in the appropriate product documentation before commissioning.
• Carry out a safety inspection for functions relevant to safety on the entire system, including
all safety-related components.
• Ensure that the safety functions used in your drives and automation tasks are adjusted and
activated through appropriate parameterizing.
• Perform a function test.
• Only put your plant into live operation once you have guaranteed that the functions
relevant to safety are running correctly.
Note
Important Safety instructions for Safety Integrated
If you want to use Safety Integrated functions, you must observe the Safety instructions in the
Safety Integrated documentation.
WARNING
Active implant malfunctions due to electromagnetic 󹪝elds
Electromagnetic 󹪝elds (EMF) are generated by the operation of electrical power equipment,
such as transformers, converters, or motors. People with pacemakers or implants are at
particular risk in the immediate vicinity of this equipment.
• If this a󹪜ects you, maintain the minimum distance to such equipment that is speci󹪝ed in the
"Important product information" chapter.
WARNING
Active implant malfunctions due to permanent-magnet 󹪝elds
Even when switched o󹪜, electric motors with permanent magnets represent a potential risk for
persons with heart pacemakers or implants if they are close to converters/motors.
• If this a󹪜ects you, maintain the minimum distance to such equipment that is speci󹪝ed in the
"Important product information" chapter.
• When transporting or storing permanent-magnet motors always use the original packing
materials with the warning labels attached.
• Clearly mark the storage locations with the appropriate warning labels.
• IATA regulations must be observed when transported by air.
Fundamental safety instructions for the SIMOTICS documentation
2.1Fundamental safety instructions
SIMOTICS S-1FT2 synchronous motors for SINAMICS S120
18 Operating Instructions, 12/2023, A5E50610821B AF