Siemens SIMOTICS M-1PH8 Training manual

Commissioning instructions for
SIMOTICS M-1PH8 Premium
Performance
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SIMOTICS
Drive technology
Commissioning instructions for
SIMOTICS M-1PH8
Premium Performance
Commissioning Manual
10/2014
610.40106.40
Introduction
Fundamental safety
instructions for the
SIMOTICS documentation
1
Installing the motor
2
Parameter
assignment/addressing
3
Converter data sheets and
characteristics
4
Characteristics
5

Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
Document order number: 610.40106.40
Ⓟ
01/2016 Subject to change
Copyright © Siemens AG .
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Commissioning instructions for SIMOTICS M-1PH8 Premium Performance
Commissioning Manual, 10/2014, 610.40106.40 5
Introduction
These commissioning instructions describe the manual parameterization adaptations that
you have to carry out following auto commissioning.
●Follow the explanations in these commissioning instructions. This will ensure safe,
problem-free operation and maximize the service life of the motor.
These commissioning instructions apply in conjunction with the operating instructions for the
1PH8 Premium Performance motor and the commissioning manual for the SINAMICS S120
converter.
Siemens strives continually to improve the quality of information provided in its manuals and
instructions.
●If you find any mistakes or would like to offer suggestions about how this document could
be improved, contact the Siemens Service Center.
●Always follow the safety instructions and notices in these operating instructions.
The warning notice system is explained on the rear of the inside front.
Text features
In addition to the instructions that you must observe for your own personal safety as well as
to avoid material damage, you will find the following text features in these operating
instructions:
Action instructions
Action instructions to be carried out in a fixed sequence are designated using the following
symbols:
The arrow indicates the start of the action instructions.
The individual handling steps are numbered.
1. Execute the action instructions in the specified order.
The square indicates the end of the action instruction.
Action instructions without a specified sequence are identified using bullet points:
●Carry out the action instruction.
Enumerations
●Enumerations are identified by a bullet point without any additional symbols.
–Enumerations at the second level are hyphenated.

Introduction
Commissioning instructions for SIMOTICS M-1PH8 Premium Performance
6Commissioning Manual, 10/2014, 610.40106.40
Notes
Notes are shown as follows:
Note
A Note is an important item of information about the product, handling o
f the product or the
relevant section of the document. Notes provide you with help or further suggestions/ideas.
More information
Information on the following topics is available under the link:
●Ordering documentation/overview of documentation
●Additional links to download documents
●Using documentation online (find and search in manuals/information)
More information (https://support.industry.siemens.com/cs/de/en/view/108998034)
Please send any questions about the technical documentation (e.g. suggestions for
improvement, corrections) to the following e-mail address:
[e-mail]
My Documentation Manager
The following link provides information on how to create your own individual documentation
based on Siemens content, and adapt it for your own machine documentation:
http://www.siemens.com/mdm
Training
The following link provides information on SITRAIN - training from Siemens for products,
systems and automation engineering solutions:
http://siemens.com/sitrain
Technical Support
Country-specific telephone numbers for technical support are provided on the Internet under
Contact:
Technical Support (https://support.industry.siemens.com/sc/ww/en/sc/2090)

Introduction
Commissioning instructions for SIMOTICS M-1PH8 Premium Performance
Commissioning Manual, 10/2014, 610.40106.40 7
Internet addresses for drive technology
Internet address for motors: http://www.siemens.com/motors
Internet address for products: http://www.siemens.com/motioncontrol
Internet address for SINAMICS: http://www.siemens.com/sinamics

Introduction
Commissioning instructions for SIMOTICS M-1PH8 Premium Performance
8Commissioning Manual, 10/2014, 610.40106.40

Commissioning instructions for SIMOTICS M-1PH8 Premium Performance
Commissioning Manual, 10/2014, 610.40106.40 9
Table of contents
Introduction............................................................................................................................................. 5
1 Fundamental safety instructions for the SIMOTICS documentation........................................................ 11
1.1 Fundamental safety instructions .............................................................................................11
1.1.1 General safety instructions .....................................................................................................11
1.1.2 Handling electrostatic sensitive devices (ESD) ......................................................................15
1.1.3 Industrial security ....................................................................................................................16
1.1.4 Residual risks during the operation of electric motors............................................................17
2 Installing the motor................................................................................................................................ 19
3 Parameter assignment/addressing ........................................................................................................ 21
3.1 Notes on commissioning.........................................................................................................21
3.2 Sequence of commissioning steps .........................................................................................21
4 Converter data sheets and characteristics............................................................................................. 23
4.1 Forced ventilation....................................................................................................................23
4.1.1 1PH8081-1_U0_1 (fp = 4 kHz)................................................................................................23
4.1.2 1PH8081-1_V0_1 (fp = 8 kHz)................................................................................................29
4.1.3 1PH8081-1_W0_1 (fp = 8 kHz)...............................................................................................35
4.1.4 1PH8083-1_V0_1 (fp = 8 kHz)................................................................................................41
4.1.5 1PH8083-1_W0_1 (fp = 8 kHz)...............................................................................................45
4.1.6 1PH8087-1_V0_1 (fp = 8 kHz)................................................................................................49
4.2 Water cooling ..........................................................................................................................53
4.2.1 1PH8081-1_U2 (fp = 4 kHz)....................................................................................................53
4.2.2 1PH8081-1_T2 (fp = 4 kHz) ....................................................................................................55
4.2.3 1PH8081-1_V2 (fp = 8 kHz)....................................................................................................57
4.2.4 1PH8081-1_W2 (fp = 8 kHz)...................................................................................................59
4.2.5 1PH8083-1_T2 (fp = 4 kHz) ....................................................................................................61
4.2.6 1PH8083-1_U2 (fp = 4 kHz)....................................................................................................65
4.2.7 1PH8087-1_U2 (fp = 4 kHz)....................................................................................................67
5 Characteristics ...................................................................................................................................... 71
5.1 Forced ventilation....................................................................................................................72
5.1.1 1PH8081-1_U0_1 (fp = 4 kHz)................................................................................................72
5.1.2 1PH8081-1_V0_1 (fp = 8 kHz)................................................................................................76
5.1.3 1PH8081-1_W0_1 (fp = 8 kHz)...............................................................................................80
5.1.4 1PH8083-1_V0_1 (fp = 8 kHz)................................................................................................84
5.1.5 1PH8083-1_W0_1 (fp = 8 kHz)...............................................................................................88
5.1.6 1PH8087-1_V0_1 (fp = 8 kHz)................................................................................................92
5.2 Water cooling ..........................................................................................................................96
5.2.1 1PH8081-1_U2 (fp = 4 kHz)....................................................................................................96
5.2.2 1PH8081-1_T2 (fp = 4 kHz) ..................................................................................................100
5.2.3 1PH8081-1_V2 (fp = 8 kHz)..................................................................................................104
5.2.4 1PH8081-1_W2 (fp = 8 kHz).................................................................................................108

Table of contents
Commissioning instructions for SIMOTICS M-1PH8 Premium Performance
10 Commissioning Manual, 10/2014, 610.40106.40
5.2.5 1PH8083-1_T2 (fp = 4 kHz) ................................................................................................. 112
5.2.6 1PH8083-1_U2 (fp = 4 kHz)................................................................................................. 116
5.2.7 1PH8087-1_U2 (fp = 4 kHz)................................................................................................. 120
Index ...................................................................................................................................................125

Commissioning instructions for SIMOTICS M-1PH8 Premium Performance
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Fundamental safety instructions for the SIMOTICS
documentation
1
1.1
Fundamental safety instructions
1.1.1
General safety instructions
DANGER
Danger to life due to live parts and other energy sources
Death or serious injury can result when live parts are touched.
•Only work on electrical devices when you are qualified for this job.
•Always observe the country-specific safety rules.
Generally, six steps apply when establishing safety:
1. Prepare for shutdown and notify all those who will be affected by the procedure.
2. Disconnect the machine from the supply.
–Switch off the machine.
–Wait until the discharge time specified on the warning labels has elapsed.
–Check that it really is in a no-voltage condition, from phase conductor to phase
conductor and phase conductor to protective conductor.
–Check whether the existing auxiliary supply circuits are de-energized.
–Ensure that the motors cannot move.
3. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water.
4. Isolate or neutralize all hazardous energy sources by closing switches, grounding or
short-circuiting or closing valves, for example.
5. Secure the energy sources against switching on again.
6. Ensure that the correct machine is completely interlocked.
After you have completed the work, restore the operational readiness in the inverse
sequence.
WARNING
Danger to life through a hazardous voltage when connecting an unsuitable power supply
Touching live components can result in death or severe injury.
•Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.

Fundamental safety instructions for the SIMOTICS documentation
1.1 Fundamental safety instructions
Commissioning instructions for SIMOTICS M-1PH8 Premium Performance
12 Commissioning Manual, 10/2014, 610.40106.40
WARNING
Danger to life when live parts are touched on damaged motors/devices
Improper handling of motors/devices can damage them.
For damaged motors/devices, hazardous voltages can be present at the enclosure or at
exposed components.
•Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
•Do not use any damaged motors/devices.
WARNING
Danger to life through electric shock due to unconnected cable shields
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
•As a minimum, connect cable shields and the conductors of power cables that are not
used (e.g. brake cores) at one end at the grounded housing potential.
WARNING
Danger to life due to electric shock when not grounded
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when
touched, can result in death or severe injury.
•Ground the device in compliance with the applicable regulations.
WARNING
Danger to life due to electric shock when opening plug connections in operation
When opening plug connections in operation, arcs can result in severe injury or death.
•Only open plug connections when the equipment is in a no-voltage state, unless it has
been explicitly stated that they can be opened in operation.

Fundamental safety instructions for the SIMOTICS documentation
1.1 Fundamental safety instructions
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WARNING
Danger to life through unexpected movement of machines when using mobile wireless
devices or mobile phones
Using mobile wireless devices or mobile phones with a transmit power > 1 W closer than
approx. 2 m to the components may cause the devices to malfunction, influence the
functional safety of machines therefore putting people at risk or causing material damage.
•Switch the wireless devices or mobile phones off in the immediate vicinity of the
components.
WARNING
Danger of an accident occurring due to missing or illegible warning labels
Missing or illegible warning labels can result in accidents involving death or serious injury.
•Check that the warning labels are complete based on the documentation.
•Attach any missing warning labels to the components, in the national language if
necessary.
•Replace illegible warning labels.
WARNING
Danger to life when safety functions are inactive
Safety functions that are inactive or that have not been adjusted accordingly can cause
operational faults on machines that could lead to serious injury or death.
•Observe the information in the appropriate product documentation before
commissioning.
•Carry out a safety inspection for functions relevant to safety on the entire system,
including all safety-related components.
•Ensure that the safety functions used in your drives and automation tasks are adjusted
and activated through appropriate parameterizing.
•Perform a function test.
•Only put your plant into live operation once you have guaranteed that the functions
relevant to safety are running correctly.
Note
Important safety notices for Safety Integrated functions
If you want to use Safety Integrated functions, you must observe the safety notices in the
Safety Integrated manuals.

Fundamental safety instructions for the SIMOTICS documentation
1.1 Fundamental safety instructions
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14 Commissioning Manual, 10/2014, 610.40106.40
WARNING
Danger to life from electromagnetic fields
Electromagnetic fields (EMF) are generated by the operation of electrical power equipment
such as transformers, converters or motors.
People with pacemakers or implants are at a special risk in the immediate vicinity of these
devices/systems.
•Ensure that the persons involved are the necessary distance away (minimum 2 m).
WARNING
Danger to life from permanent magnet fields
Even when switched off, electric motors with permanent magnets represent a potential risk
for persons with heart pacemakers or implants if they are close to converters/motors.
•If you are such a person (with heart pacemaker or implant) then keep a minimum
distance of 2 m.
•When transporting or storing permanent magnet motors always use the original packing
materials with the warning labels attached.
•Clearly mark the storage locations with the appropriate warning labels.
•IATA regulations must be observed when transported by air.
WARNING
Injury caused by moving parts or those that are flung out
Touching moving motor parts or drive output elements and loose motor parts that are flung
out (e.g. feather keys) in operation can result in severe injury or death.
•Remove any loose parts or secure them so that they cannot be flung out.
•Do not touch any moving parts.
•Safeguard all moving parts using the appropriate safety guards.
WARNING
Danger to life due to fire if overheating occurs because of insufficient cooling
Inadequate cooling can cause overheating resulting in death or severe injury as a result of
smoke and fire. This can also result in increased failures and reduced service lives of
motors.
•Comply with the specified coolant requirements for the motor.

Fundamental safety instructions for the SIMOTICS documentation
1.1 Fundamental safety instructions
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Commissioning Manual, 10/2014, 610.40106.40 15
WARNING
Danger to life due to fire as a result of overheating caused by incorrect operation
When incorrectly operated and in the case of a fault, the motor can overheat resulting in fire
and smoke. This can result in severe injury or death. Further, excessively high
temperatures destroy motor components and result in increased failures as well as shorter
service lives of motors.
•Operate the motor according to the relevant specifications.
•Only operate the motors in conjunction with effective temperature monitoring.
•Immediately switch off the motor if excessively high temperatures occur.
CAUTION
Risk of injury due to touching hot surfaces
In operation, the motor can reach high temperatures, which can cause burns if touched.
•Mount the motor so that it is not accessible in operation.
When maintenance is required
•allow the motor to cool down before starting any work.
•Use the appropriate personnel protection equipment, e.g. gloves.
1.1.2
Handling electrostatic sensitive devices (ESD)
Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules
or devices that may be damaged by either electric fields or electrostatic discharge.
NOTICE
Damage through electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged
individual components, integrated circuits, modules or devices.
•Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g conductive foam rubber of
aluminum foil.
•Only touch components, modules and devices when you are grounded by one of the
following methods:
–Wearing an ESD wrist strap
–Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
•Only place electronic components, modules or devices on conductive surfaces (table
with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).

Fundamental safety instructions for the SIMOTICS documentation
1.1 Fundamental safety instructions
Commissioning instructions for SIMOTICS M-1PH8 Premium Performance
16 Commissioning Manual, 10/2014, 610.40106.40
1.1.3
Industrial security
Note
Industrial security
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, solutions, machines, equipment and/or networks. They are
important components in a holistic industrial security concept. With this i
n mind, Siemens’
products and solutions undergo continuous development. Siemens recommends strongly
that you regularly check for product updates.
For the secure operation of Siemens products and solutions, it is necessary to take suitable
preventive action
(e.g. cell protection concept) and integrate each component into a holistic,
state
-of-the-art industrial security concept. Third-party products that may be in use should
also be considered. For more information about industrial security, visit this addres
s
(
http://www.siemens.com/industrialsecurity).
To stay informed about product updates as they occur, sign up for a product
-specific
newsletter. For more information, visit this address (
http://support.industry.siemens.com).
WARNING
Danger as a result of unsafe operating states resulting from software manipulation
Software manipulation (e.g. by viruses, Trojan horses, malware, worms) can cause unsafe
operating states to develop in your installation which can result in death, severe injuries
and/or material damage.
•Keep the software up to date.
You will find relevant information and newsletters at this address
(http://support.industry.siemens.com).
•Incorporate the automation and drive components into a holistic, state-of-the-art
industrial security concept for the installation or machine.
You will find further information at this address
(http://www.siemens.com/industrialsecurity).
•Make sure that you include all installed products into the holistic industrial security
concept.

Fundamental safety instructions for the SIMOTICS documentation
1.1 Fundamental safety instructions
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1.1.4
Residual risks during the operation of electric motors
The motors may be operated only when all protective equipment is used.
Motors may be handled only by qualified and instructed qualified personnel that knows and
observes all safety instructions for the motors that are explained in the associated technical
user documentation.
When assessing the machine's risk in accordance with the respective local regulations (e.g.,
EC Machinery Directive), the machine manufacturer must take into account the following
residual risks emanating from the control and drive components of a drive system:
1. Unintentional movements of driven machine components during commissioning,
operation, maintenance, and repairs caused by, for example,
–Hardware and/or software errors in the sensors, control system, actuators, and cables
and connections
–Response times of the control system and of the drive
–Operation and/or environmental conditions outside the specification
–Condensation/conductive contamination
–Errors during the assembly, installation, programming and parameterization
–Use of wireless devices/mobile phones in the immediate vicinity of the control system
–External influences/damage
2. In case of failure, unusually high temperatures inside and outside the motor, including
open fire as well as the emission of light, noise, particles, gases, etc. can result, for
example in
–Component failure
–Software errors in converter operation
–Operation and/or environmental conditions outside the specification
–External influences/damage
3. Hazardous shock voltages caused by, for example,
–Component failure
–Influence during electrostatic charging
–Induction of voltages in moving motors
–Operation and/or environmental conditions outside the specification
–Condensation/conductive contamination
–External influences/damage
4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a
risk to people with a pacemaker, implants or metal replacement joints, etc., if they are too
close
5. Release of noxious substances and emissions in the case of improper operation and/or
improper disposal of components

Fundamental safety instructions for the SIMOTICS documentation
1.1 Fundamental safety instructions
Commissioning instructions for SIMOTICS M-1PH8 Premium Performance
18 Commissioning Manual, 10/2014, 610.40106.40

Commissioning instructions for SIMOTICS M-1PH8 Premium Performance
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Installing the motor
2
Install the motor in accordance with the operating instructions and the commissioning
instructions for the SINAMICS S120 converter.