Siemens SIMOTICS M-1PH8 User manual

___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
SIMOTICS
Drive technology
1PH808/1PH810 main motors
Operating Instructions
04/2017
610.48004.40f
Introduction
Fundamental safety
instructions
1
Description
2
Preparations for use
3
Mechanical mounting
4
Connection
5
Commissioning
6
Operation
7
Maintenance
8
Spare parts
9
Decommissioning and
disposal
10
Appendix
A

Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
Document order number: 610.48004.40f
Ⓟ
05/2017 Subject to change
Copyright © Siemens AG 2010 - 2017.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

1PH808/1PH810 main motors
Operating Instructions, 04/2017, 610.48004.40f 5
Introduction
Keeping the documentation safe
This documentation should be kept in a location where it can be easily accessed and made
available to the personnel responsible.
Target group
These operating instructions are intended for electricians, fitters, service technicians and
warehouse personnel.
About these operating instructions
These operating instructions describe 1PH808 and 1PH810 motors and explain how to
handle the motor from delivery to disposal.
●You must read these operating instructions before you start using the motor. This will
ensure safe, problem-free operation and maximize the service life of the motor.
These operating instructions are valid in conjunction with the relevant Siemens configuration
manual.
Siemens strives to continually improve the quality of information provided in these operating
instructions.
●If you find any mistakes or would like to offer suggestions about how this document could
be improved, contact the Siemens Service Center.
●Always observe the safety instructions in these operating instructions, especially those
concerning explosion protection.
The warning notice system is explained on the rear of the inside front.
Text features
In addition to the notes that you must observe for your own personal safety as well as to
avoid material damage, in this document you will find the following text features:
Operating instructions
Operating instructions with the specified sequence are designated using the following
symbols:
The arrow indicates the start of the operating instructions.
The individual handling steps are numbered.
1. Execute the operating instructions in the specified sequence.
The square indicates the end of the operating instruction.

Introduction
1PH808/1PH810 main motors
6Operating Instructions, 04/2017, 610.48004.40f
Operating instructions without a specified sequence are identified using a bullet point:
●Execute the operating instructions.
Enumerations
●Enumerations are identified by a bullet point without any additional symbols.
–Enumerations at the second level are hyphenated.
Notes
Notes are shown as follows:
Note
A Note is an important item of information about the product, handling of the product or the
relevant section of the document. Notes provide you with help or further suggestions/ideas.
More information
Information on the following topics is available under the link:
●Ordering documentation/overview of documentation
●Additional links to download documents
●Using documentation online (find and search in manuals/information)
More information (https://support.industry.siemens.com/cs/de/en/view/108998034)
Please send any questions about the technical documentation (e.g. suggestions for
improvement, corrections) to the following e-mail address:
[e-mail]
My support
The following link provides information on how to create your own individual documentation
based on Siemens content, and adapt it for your own machine documentation:
My support (https://support.industry.siemens.com/My/de/en/documentation)

Introduction
1PH808/1PH810 main motors
Operating Instructions, 04/2017, 610.48004.40f 7
Note
If you want to use this function, you must first register.
Later, you can log on with your login data.
Training
The following link provides information on SITRAIN - training from Siemens for products,
systems and automation engineering solutions:
SITRAIN (http://siemens.com/sitrain)
Technical Support
Country-specific telephone numbers for technical support are provided on the Internet under
Contact:
Technical Support (https://support.industry.siemens.com)
Websites of third parties
This publication contains hyperlinks to websites of third parties. Siemens does not take any
responsibility for the contents of these websites or adopt any of these websites or their
contents as their own, because Siemens does not control the information on these websites
and is also not responsible for the contents and information provided there. Use of these
websites is at the risk of the person doing so.
Internet address for products
Products (http://www.siemens.com/motioncontrol)

Introduction
1PH808/1PH810 main motors
8Operating Instructions, 04/2017, 610.48004.40f

1PH808/1PH810 main motors
Operating Instructions, 04/2017, 610.48004.40f 9
Table of contents
Introduction............................................................................................................................................. 5
1 Fundamental safety instructions............................................................................................................ 13
1.1 General safety instructions .....................................................................................................13
1.2 Handling electrostatic sensitive devices (ESD) ......................................................................19
1.3 Industrial security ....................................................................................................................20
1.4 Residual risks of power drive systems....................................................................................21
2 Description............................................................................................................................................ 23
2.1 Use for the intended purpose .................................................................................................23
2.2 Technical characteristics and ambient conditions ..................................................................25
2.2.1 Directives and standards ........................................................................................................25
2.2.2 Technical characteristics.........................................................................................................26
2.2.3 Ambient conditions..................................................................................................................27
2.2.4 Degree of protection ...............................................................................................................27
2.2.5 Noise emission........................................................................................................................28
2.3 Rating plate data (type plate)..................................................................................................29
2.4 Structure .................................................................................................................................31
2.4.1 Types of construction..............................................................................................................31
2.4.2 Cooling....................................................................................................................................32
2.4.3 Holding brake (option).............................................................................................................35
2.4.3.1 Properties................................................................................................................................35
2.4.3.2 Mounted holding brake for SH 80 and SH 100.......................................................................39
3 Preparations for use.............................................................................................................................. 41
3.1 Shipment and packaging ........................................................................................................41
3.2 Transportation and storage.....................................................................................................42
3.2.1 Transporting............................................................................................................................43
3.2.2 Storage ...................................................................................................................................45
4 Mechanical mounting ............................................................................................................................ 49
4.1 Installation...............................................................................................................................49
4.2 Mounting .................................................................................................................................51
4.3 Attaching the output elements ................................................................................................53
4.4 Installation as a direct drive for spindles.................................................................................55
4.5 Balancing for "Premium Performance" bearing version .........................................................60
4.6 Vibration stressing ..................................................................................................................64

Table of contents
1PH808/1PH810 main motors
10 Operating Instructions, 04/2017, 610.48004.40f
4.7 Mounting of rotating unions on 1PH8 hollow-shaft motors .................................................... 67
4.7.1 Rotor-supported rotating union .............................................................................................. 70
4.7.2 Bearingless, frame-supported rotating union......................................................................... 75
4.7.3 Mounting information and instructions ................................................................................... 81
4.7.4 Suggestion for an adapter for bearingless, frame-supported rotating unions ....................... 83
5 Connection ........................................................................................................................................... 85
5.1 Mechanical connection of water cooling system.................................................................... 85
5.2 Electrical connection .............................................................................................................. 86
5.2.1 Cable routing.......................................................................................................................... 87
5.2.2 Circuit diagram....................................................................................................................... 88
5.2.3 Terminal box .......................................................................................................................... 88
5.2.4 Power connector .................................................................................................................... 92
5.2.5 Electrical connection data ...................................................................................................... 93
5.2.6 Motors with DRIVE-CLiQ interface ........................................................................................ 94
5.2.7 Motors without DRIVE-CLiQ interface ................................................................................... 95
5.2.8 Connecting an HTL incremental encoder .............................................................................. 96
5.2.9 Connecting the temperature sensor ...................................................................................... 98
5.2.10 Connecting a grounding conductor in the terminal box ......................................................... 98
5.2.11 Connecting the external fan on 1PH808................................................................................ 99
5.2.12 Connecting the external fan on 1PH810.............................................................................. 101
5.2.13 Connecting-up a converter................................................................................................... 104
5.2.14 Connecting a holding brake (option).................................................................................... 104
5.2.15 Sealing air connection (option Q12)..................................................................................... 104
6 Commissioning ....................................................................................................................................107
6.1 Safety instructions for commissioning ................................................................................. 107
6.2 Checklists for commissioning............................................................................................... 110
6.3 "Premium Performance" bearing version............................................................................. 113
6.4 Checking the insulation resistance ...................................................................................... 114
6.5 Switching-on and switching-off ............................................................................................ 116
6.6 Cooling ................................................................................................................................. 117
7 Operation.............................................................................................................................................119
7.1 Faults ................................................................................................................................... 121
7.2 Non-operational periods....................................................................................................... 123
8 Maintenance ........................................................................................................................................125
8.1 Inspection and maintenance ................................................................................................ 126
8.1.1 General inspection guidelines.............................................................................................. 126
8.1.2 Maintenance and inspection intervals.................................................................................. 126
8.1.3 Initial inspection.................................................................................................................... 127
8.1.4 General inspection ............................................................................................................... 128
8.1.5 Bearing replacement intervals ............................................................................................. 129
8.1.6 "Premium Performance" bearing version............................................................................. 130
8.1.7 Cleaning the motor and fan (external fan) ........................................................................... 132
8.1.8 Replacing an encoder .......................................................................................................... 134

Table of contents
1PH808/1PH810 main motors
Operating Instructions, 04/2017, 610.48004.40f 11
8.2 Corrective maintenance ........................................................................................................135
8.2.1 Removing/installing the motor ..............................................................................................136
8.2.2 Removing/installing the speed encoder................................................................................137
8.2.3 Removing/installing the toothed-wheel encoder...................................................................140
8.2.4 Replacing the DRIVE-CLiQ interface (encoder module) ......................................................142
8.2.5 Tightening torque for screwed connections..........................................................................143
8.2.6 Removing/mounting a holding brake (option).......................................................................143
9 Spare parts ......................................................................................................................................... 145
10 Decommissioning and disposal ........................................................................................................... 149
10.1 Decommissioning..................................................................................................................149
10.2 Disposal ................................................................................................................................150
A Appendix............................................................................................................................................. 151
A.1 Note regarding a holding brake ............................................................................................151
A.2 Holding brake operating instructions ....................................................................................152
Index................................................................................................................................................... 183

Table of contents
1PH808/1PH810 main motors
12 Operating Instructions, 04/2017, 610.48004.40f

1PH808/1PH810 main motors
Operating Instructions, 04/2017, 610.48004.40f 13
Fundamental safety instructions
1
1.1
General safety instructions
DANGER
Danger to life due to live parts and other energy sources
Death or serious injury can result when live parts are touched.
•Only work on electrical devices when you are qualified for this job.
•Always observe the country-specific safety rules.
Generally, six steps apply when establishing safety:
1. Prepare for shutdown and notify all those who will be affected by the procedure.
2. Disconnect the machine from the supply.
–Switch off the machine.
–Wait until the discharge time specified on the warning labels has elapsed.
–Check that it really is in a no-voltage condition, from phase conductor to phase
conductor and phase conductor to protective conductor.
–Check whether the existing auxiliary supply circuits are de-energized.
–Ensure that the motors cannot move.
3. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water.
4. Isolate or neutralize all hazardous energy sources by closing switches, grounding or
short-circuiting or closing valves, for example.
5. Secure the energy sources against switching on again.
6. Ensure that the correct machine is completely interlocked.
After you have completed the work, restore the operational readiness in the inverse
sequence.
WARNING
Danger to life through a hazardous voltage when connecting an unsuitable power supply
Touching live components can result in death or severe injury.
•Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.

Fundamental safety instructions
1.1 General safety instructions
1PH808/1PH810 main motors
14 Operating Instructions, 04/2017, 610.48004.40f
WARNING
Danger to life when live parts are touched on damaged motors/devices
Improper handling of motors/devices can damage them.
For damaged motors/devices, hazardous voltages can be present at the enclosure or at
exposed components.
•Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
•Do not use any damaged motors/devices.
WARNING
Danger to life through electric shock due to unconnected cable shields
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
•As a minimum, connect cable shields and the conductors of power cables that are not
used (e.g. brake cores) at one end at the grounded housing potential.
WARNING
Danger to life due to electric shock when not grounded
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when
touched, can result in death or severe injury.
•Ground the device in compliance with the applicable regulations.
WARNING
Danger to life due to electric shock when opening plug connections in operation
When opening plug connections in operation, arcs can result in severe injury or death.
•Only open plug connections when the equipment is in a no-voltage state, unless it has
been explicitly stated that they can be opened in operation.

Fundamental safety instructions
1.1 General safety instructions
1PH808/1PH810 main motors
Operating Instructions, 04/2017, 610.48004.40f 15
NOTICE
Material damage due to loose power connections
Insufficient tightening torques or vibrations can result in loose electrical connections. This
can result in damage due to fire, device defects or malfunctions.
•Tighten all power connections with the specified tightening torques, e.g. line supply
connection, motor connection, DC link connections.
•Check all power connections at regular intervals. This applies in particular after
transport.
WARNING
Danger to life through unexpected movement of machines when using mobile wireless
devices or mobile phones
Using mobile wireless devices or mobile phones with a transmit power > 1 W closer than
approx. 2 m to the components may cause the devices to malfunction, influence the
functional safety of machines therefore putting people at risk or causing material damage.
•Switch the wireless devices or mobile phones off in the immediate vicinity of the
components.
WARNING
Danger of an accident occurring due to missing or illegible warning labels
Missing or illegible warning labels can result in accidents involving death or serious injury.
•Check that the warning labels are complete based on the documentation.
•Attach any missing warning labels to the components, in the national language if
necessary.
•Replace illegible warning labels.

Fundamental safety instructions
1.1 General safety instructions
1PH808/1PH810 main motors
16 Operating Instructions, 04/2017, 610.48004.40f
WARNING
Danger to life when safety functions are inactive
Safety functions that are inactive or that have not been adjusted accordingly can cause
operational faults on machines that could lead to serious injury or death.
•Observe the information in the appropriate product documentation before
commissioning.
•Carry out a safety inspection for functions relevant to safety on the entire system,
including all safety-related components.
•Ensure that the safety functions used in your drives and automation tasks are adjusted
and activated through appropriate parameterizing.
•Perform a function test.
•Only put your plant into live operation once you have guaranteed that the functions
relevant to safety are running correctly.
Note
Important safety notices for Safety Integrated functions
If you want to use Safety Integrated functions, you must observe the safety notices in the
Safety Integrated manuals.
WARNING
Danger to life from electromagnetic fields
Electromagnetic fields (EMF) are generated by the operation of electrical power equipment,
such as transformers, converters, or motors.
People with pacemakers or implants are at particular risk in the immediate vicinity of this
equipment.
•If you have a heart pacemaker or implant, maintain the minimum distance specified in
chapter "Correct usage" from such motors.

Fundamental safety instructions
1.1 General safety instructions
1PH808/1PH810 main motors
Operating Instructions, 04/2017, 610.48004.40f 17
WARNING
Danger to life from permanent-magnet fields
Even when switched off, electric motors with permanent magnets represent a potential risk
for persons with heart pacemakers or implants if they are close to converters/motors.
•If you have a heart pacemaker or implant, maintain the minimum distance specified in
chapter "Correct usage".
•When transporting or storing permanent-magnet motors always use the original packing
materials with the warning labels attached.
•Clearly mark the storage locations with the appropriate warning labels.
•IATA regulations must be observed when transported by air.
WARNING
Risk of injury caused by moving parts or parts that are flung out
Touching moving motor parts or drive output elements and loose motor parts that are flung
out (e.g. feather keys) in operation can result in severe injury or death.
•Remove any loose parts or secure them so that they cannot be flung out.
•Do not touch any moving parts.
•Safeguard all moving parts using the appropriate safety guards.
WARNING
Danger to life due to fire if overheating occurs because of insufficient cooling
Inadequate cooling can cause overheating resulting in death or severe injury as a result of
smoke and fire. This can also result in increased failures and reduced service lives of
motors.
•Comply with the specified coolant requirements for the motor.
WARNING
Danger to life due to fire as a result of overheating caused by incorrect operation
When incorrectly operated and in the case of a fault, the motor can overheat resulting in fire
and smoke. This can result in severe injury or death. Further, excessively high
temperatures destroy motor components and result in increased failures as well as shorter
service lives of motors.
•Operate the motor according to the relevant specifications.
•Only operate the motors in conjunction with effective temperature monitoring.
•Immediately switch off the motor if excessively high temperatures occur.

Fundamental safety instructions
1.1 General safety instructions
1PH808/1PH810 main motors
18 Operating Instructions, 04/2017, 610.48004.40f
CAUTION
Risk of injury due to touching hot surfaces
In operation, the motor can reach high temperatures, which can cause burns if touched.
•Mount the motor so that it is not accessible in operation.
Measures when maintenance is required:
•Allow the motor to cool down before starting any work.
•Use the appropriate personnel protection equipment, e.g. gloves.

Fundamental safety instructions
1.2 Handling electrostatic sensitive devices (ESD)
1PH808/1PH810 main motors
Operating Instructions, 04/2017, 610.48004.40f 19
1.2
Handling electrostatic sensitive devices (ESD)
Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules
or devices that may be damaged by either electric fields or electrostatic discharge.
NOTICE
Damage through electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged
individual components, integrated circuits, modules or devices.
•Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g conductive foam rubber of
aluminum foil.
•Only touch components, modules and devices when you are grounded by one of the
following methods:
–Wearing an ESD wrist strap
–Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
•Only place electronic components, modules or devices on conductive surfaces (table
with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).

Fundamental safety instructions
1.3 Industrial security
1PH808/1PH810 main motors
20 Operating Instructions, 04/2017, 610.48004.40f
1.3
Industrial security
Note
Industrial security
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to imp
lement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens products and solutions only represent one component of such a
concept.
The customer is responsible for preventing unauthorized access to its plants, syst
ems,
machines and networks. Systems, machines and components should only be connected to
the enterprise network or the internet if and to the extent necessary and with appropriate
security measures (e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens
’ guidance on appropriate security measures should be taken into
account. For more information about industrial security, please visit:
Industrial security (
http://www.siemens.com/industrialsecurity).
Siemens
’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends to apply product updates as soon as available and to
always use the latest product versions. Use of product versions that are no longer supported,
and failure to apply latest updates may increase customer
’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed at:
Industrial security (
http://www.siemens.com/industrialsecurity).
WARNING
Danger to life as a result of unsafe operating states resulting from software manipulation
Software manipulations (e.g. viruses, trojans, malware or worms) can cause unsafe
operating states in your system that may lead to death, serious injury, and property
damage.
•Keep the software up to date.
•Incorporate the automation and drive components into a holistic, state-of-the-art
industrial security concept for the installation or machine.
•Make sure that you include all installed products into the holistic industrial security
concept.
•Protect files stored on exchangeable storage media from malicious software by with
suitable protection measures, e.g. virus scanners.