Siemens SIMOTICS GP Administrator guide

Contents Equipment manuals K230F
No.
Equipment
Manufacturer
Document
No. of pages
1
Technical Data List
1
2 Hoist motor Siemens
Installation,
maintenance
32
3 Hoist gear Bonfigioli
Installation,
maintenance
54
6 Trolley motor Siemens
Installation,
maintenance
See Hoist
motor
7 Trolley gear Bonfigioli
Installation,
maintenance
See Hoist
gear
- Slewing motor Siemens
Installation,
maintenance
See Hoist
motor
Slewing gear Bonfigioli
Installation,
maintenance
46
8
Slewing brake
Krøll K-Brake
Adjustment
2
9 Limit switches
Stromag Serie
51 / 51 DZ
Installation, adjusting 31

TECHNICAL DATA LIST
K230F 11596 + 11597
KRØLL CRANES A/S
12
L:\Tor\Projekter\K230F\11596 11597\Manual\08 Equipment manuals\01 QA 37_1 Technical data list.doc Page 1of 1 FORM QA 37
HOIST
MANUFAC
TYPE
SERIAL NO.
kW
RPM
RATIO
QTY
P/N
MOTOR WITH BRAKE Siemens 1LP9207
E1509/5428379_02 001
E1509/5428379_02 002
42.5 1750 - 1 15.00050916
GEAR Bonfiglioli A90
4197677 01
4196220 01
- - 1:55.03 1 17.00063202
SLEWING
MANUFAC
TYPE
SERIAL NO.
kW
RPM
RATIO
QTY
P/N
MOTOR without encoder
Siemens
1LA7113-4AA11-Z
11.5
2850
-
1
15.00050889
MOTOR with encoder
Siemens
1LA7113-4AA11-Z
11.5
2850
-
1
15.00050890
BRAKE
Krøll Cranes A/S
K-Brake 180V
-
-
-
-
2
16.00045720
GEAR
Bonfiglioli
309L4HZ
SK 1500863X
-
-
1:465
2
17.00057190
SLEWING RING
Rothe Erde
061.50.1390.203.49.1502
-
-
-
1
37.00037277
TROLLEY
MANUFAC
TYPE
SERIAL NO.
kW
RPM
RATIO
QTY
P/N
MOTOR WITH BRAKE
Siemens
1LP7113
6
-
1
15.00050891
GEAR
Bonfiglioli
A55
4194676 0X
-
1:40.303
1
17.00063214

Compact Operating Instructions
SIMOTICS Low-voltage motors
GP, SD, DP
1LA, 1LE, 1LF, 1LG, 1LP, 1PC, 1PF, 1PK, 1PP, 1PQ, 2KG
02/2013Ausgabe
5 610 00000 02 001
© Siemens AG 2013 Answers for industry.

© Siemens AG 2010 - 2013. All rights reserved
34 56100000002001, 02/2013
SIMOTICS GP, SD, DP
Low-voltage motors
Compact Operating Instructions
1 Introduction
1.1 Information for the reader
Explanation of the icons
Note for 1LE1, 1MB1, 1PC1, 1PC3 machines
Note for 1LE1, 1PC1 and 1PC3 machines, frame sizes 80 and 90 with central
terminal box locking
2 Safety notes
2.1 Information for those responsible for the plant
or system
This electric machine has been designed and built in accordance with the
specifications contained in Directive 2006/95/EC ("Low-Voltage Directive") and is
intended for use in industrial plants. Please observe the country-specific regulations
when using the electric machine outside the European Community.
Follow the local and industry-specific safety and setup regulations.
The persons responsible for the plant must ensure the following:
● Planning and configuration work and all work carried out on and with the machine
is only to be done by qualified personnel.
● The operating instructions must always be available for all work.

11BSafety notes
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56100000002001, 02/2013 35
● The technical data as well as the specifications relating to the permissible
installation, connection, ambient and operating conditions are taken into account
at all times.
● The specific setup and safety regulations as well as regulations on the use of
personal protective equipment are observed.
Note
Use the services and support provided by the appropriate Service Center for
planning, installation, commissioning, and servicing work.
In the individual chapters of this document, you will find safety instructions that must
be obeyed absolutely, for your own safety, to protect other people and to avoid
damage to property.
Observe the following safety instructions for all activities on and with the machine.
2.2 The five safety rules:
For your personal safety and to prevent material damage when carrying out any
work, always observe the safety instructions and the following five safety rules,
according to EN 50110-1 "Working in a voltage-free state". Apply the five safety rules
in the sequence stated before starting work.
Five safety rules
1. Disconnect the system.
Disconnect the auxiliary circuits, for example anti-condensation heating
2. Prevent reconnection.
3. Make sure that the equipment is at zero voltage
4. Ground and short-circuit
5. Cover or isolate nearby components that are still live.
To energize the system, apply the measures in reverse order.
2.3 Qualified personnel
All work at the machine must be carried out by qualified personnel only. For the
purpose of this documentation, qualified personnel is taken to mean people who fulfill
the following requirements:
● Through appropriate training and experience, they are able to recognize and
avoid risks and potential dangers in their particular field of activity.
● They have been instructed to carry out work on the machine by the appropriate
person responsible.

11BSafety notes
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36 56100000002001, 02/2013
2.4 The safe use of electrical machines
WARNING
Live parts
Electrical machines contain live parts.
Fatal or severe injuries and substantial material damage can occur if the
required covers are removed or if the machines are not handled,
operated, or maintained properly.
● Only remove covers in compliance with the applicable regulations.
● Operate the machines properly.
● Perform regular maintenance on the machine.
WARNING
Rotating parts
Electrical machines contain dangerous rotating parts.
Fatal or severe injuries and substantial material damage can occur if the required
covers are removed or if the machines are not handled, operated, or maintained
properly.
● Only remove covers in compliance with the applicable regulations.
● Operate the machines properly.
● Perform regular maintenance on the machine.
● Secure free-standing shaft extensions.
WARNING
Hot surfaces
Electrical machines have hot surfaces.
Fatal or severe injuries and substantial material damage can occur if the
required covers are removed or if the machines are not handled,
operated, or maintained properly.
● Allow the machine to cool down before starting any work on it.
● Only remove covers in compliance with the applicable regulations.
● Operate the machines properly.

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56100000002001, 02/2013 37
3 Description
3.1 Language versions on the Internet
Language versions can be found on the Internet
Internet page: http://www.siemens.com/motors
If you require additional language versions, please contact the Siemens Service
Center.
Intended use of the machines
These machines are intended for industrial installations. They comply with the
harmonized standards of the series EN / IEC 60034 (VDE 0530). Their use in
hazardous areas is forbidden unless the marking on the rating plate expressly
permits this operation. If other/more wide-ranging demands (e.g. protection so that
they cannot be touched by children) are made in special cases – i.e. use in non-
industrial installations – these conditions must have been complied with in the plant
or system itself when the motors are installed.
Note
Machine directive
Low-voltage motors are components designed for installation in machines in
accordance with the current Machinery Directive. The system may not be
commissioned until confirmation has been given that the final product is in
conformance with this directive (observe EN 60204-1 !).
Forced ventilation (optional): Cooling IC 416 in accordance with EN / IEC 60034-6
WARNING
Hot surfaces
Operating the machine without external fan results in overheating. This
may result in personal injury and material damage.
Never commission the machine without an external fan.
Cooling that does not depend on the speed is achieved by means of a separately
driven fan wheel (forced ventilation). Forced ventilation does not depend on the
operating state of the machine.
The fan wheel for the external flow of cooling air is powered by an independent
module and is enclosed by the fan cover.

12BDescription
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38 56100000002001, 02/2013
3.2 Degree of protection
The degree of protection the machines feature is stated on the rating plate. They can
be installed in dusty or humid environments.
WARNING
Dangerous voltage
Condensation drain holes (optional)
Inserting objects into the condensation drain holes can damage the
winding and can result in death, serious injury and damage to property!
Note the following to maintain the degree of protection:
● Switch off the machine so that it is in a no-voltage condition, before
you open the condensation drain holes.
● Close the condensation drain holes (e.g. using T-plugs) before
commissioning the machine.
Note
Storage
If the machines are used or stored outdoors, we recommend keeping them under a
shelter or an additional cover.
● Avoid exposing them to direct, intense solar radiation, rain, snow, ice, or dust for
extended periods.
● If necessary, please consult us or seek advice regarding technical issues.
Environmental requirements
The machines are suitable for operation in tropical climates.
Guide value for the standard version 60 % relative humidity at an ambient
temperature of (Tamb) 40 °C.
Ambient temperature: -20 °C to +40 °C
Installation altitude: ≤ 1000 m
Air with normal oxygen content, usually 21 % (V/V)
If the environmental requirements are different from the details listed here, then the
values on the rating plate will apply.

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56100000002001, 02/2013 39
4 Preparing for use
WARNING
Use lifting eyes
The machine must only be transported and lifted using the lifting eyes, in a position
that is appropriate for its type of construction. Otherwise, it could fall over or slip in
the lifting tackle.
This can result in death, serious injury, or material damage.
● Use all the lifting eyes on the machine.
● Any eyes that are screwed in must be tightly fastened.
● Eyebolts must be screwed in right up to their supporting surface.
● If necessary, use suitable, sufficiently-sized transport equipment such as lifting
straps (EN1492-1) and lashing straps (EN12195-2).
WARNING
Suspended transport
If several items of transport material are used for fastening, two straps must be able
to carry the whole load.
● Use additional, suitable means of support for transport and during installation.
● Secure the support equipment to prevent it from slipping.
Storage time
Turn the shafts 1x every year to avoid bearing brinelling. Prolonged storage periods
reduce the useful life of the bearing grease (aging).
Open bearings
● For open bearings e.g. 1Z, check the state of the bearing grease over 12 months.
● Replace the grease if it can be identified that the grease has lost oil content or
has become dirty (ingress of condensation leads to consistency changes of the
grease).
Closed bearings
● For closed bearings, replace the DE and NDE bearings after a storage time of 48
months

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40 56100000002001, 02/2013
5 Mounting, installation
5.1 Safety instructions
WARNING
Hot surfaces
Electrical machines have hot surfaces.
Fatal or severe injuries and substantial material damage can occur if the
required covers are removed or if the machines are not handled,
operated, or maintained properly.
● Allow the machine to cool down before starting any work on it.
● Only remove covers in compliance with the applicable regulations.
● Operate the machines properly.
It must be ensured that parts (cables etc.) do not come into contact with
the machine enclosure.
NOTICE
Before start-up, please check that
● the customer has set the correct direction of rotation of the machine - e.g. by
decoupling from the driven machine - by taking appropriate measures!
● there are no temperature-sensitive parts (cables etc.), which are in contact with
the machine enclosure.
● condensation drain holes are always located at the lowest point of the motor!
Note
Please note the technical data on the rating plates on the machine enclosure.
5.2 Electromagnetic compatibility
Note
If the torque levels are very unequal (e.g. when a reciprocating compressor is being
driven), a non-sinusoidal machine current will be induced whose harmonics can have
an impermissible effect on the supply system and cause impermissible interference
emissions as a result.

14BMounting, installation
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56100000002001, 02/2013 41
Note
Converter
● If operated with a frequency converter, the emitted interference varies in strength,
depending on the design of the converter (type, interference suppression
measures, manufacturer).
● Prevent the limit values stipulated by EN / IEC 61000-6-3 for the drive system
(consisting of the machine and converter) from being exceeded.
● You must observe the EMC information from the manufacturer of the converter.
● The most effective method of shielding is to conductively connect a shielded
machine supply cable to the metal terminal box of the machine (with a metal
screw connection) over a large surface area.
● On machines with integrated sensors (e.g. PTC thermistors), disturbance
voltages caused by the converter may occur on the sensor cable.
5.3 Balancing
CAUTION
Safety precautions
● The general touch protection measures for drive output elements must be
observed.
● Output elements may only be attached or withdrawn using the correct
equipment.
● The feather keys are only secured against falling out during shipping. If you
commission a machine without an output element, the feather keys must be
secured to prevent them from being thrown out.
The rotors are balanced dynamically. The balancing quality corresponds to vibration
severity grade "A" for the complete machine as standard. The optional vibration
severity grade "B" is indicated on the rating plate.
The declaration regarding the type of featherkey for balancing is generally marked on
the rating plate and optionally on the face of the shaft end.
Designation:
● As a standard measure, balancing is carried out dynamically with a half
featherkey (code "H") in accordance with ISO 8821.
● "F" means balancing with a whole featherkey (optional version).
● "N" means balancing without a featherkey (optional version).

14BMounting, installation
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42 56100000002001, 02/2013
Note
Measures conforming to ISO 10816 must be taken in order to compensate any offset
between electrical machines and driven machines.
The foundation must be designed according to DIN 4024.
5.4 Alignment and fastening
General
When aligning and fastening the machine, please bear the following in mind:
● The machine must be level.
● Feet and flanges must be fastened securely.
● Alignment must be precise in the case of direct coupling.
● Fastening surfaces must be clean
● Look out for any damage to paint; this must be rectified immediately and
correctly.
● Look out for traces of anti-corrosion protection agents; these must be removed
using mineral turpentine.
● Look out for installation-related resonances with the rotating frequency and
double line frequency; these must be prevented.
● Listen for unusual noises when turning the rotor manually.
● Check the direction of rotation with the machine decoupled.
● Avoid using rigid coupling measures.
Flatness of the supporting surfaces for conventional motors
Frame size
(FS)
Flatness
mm
≤ 132 0.10
160 0.15
≥ 180 0.20

Electrical connection
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56100000002001, 02/2013 43
6 Electrical connection
WARNING
Note the following safety information before connecting-up the machine:
● Only qualified and trained personnel should carry out work on the
machine while it is stationary.
● Disconnect the machine from the power supply and take measures to
prevent it being reconnected. This also applies to auxiliary circuits,
e.g. anti-condensation heating.
● Check that the machine really is in a no-voltage condition.
● Establish a safe protective conductor connection before starting any
work.
● If the incoming power supply system displays any deviations from the
rated values in terms of voltage, frequency, curve form or symmetry,
such deviations will increase the temperature and influence
electromagnetic compatibility.
WARNING
Line supply with non-grounded neutral point
Operating the machine on a line supply system with a non-grounded
neutral point is only permitted over short time intervals that occur rarely,
e.g. the time leading to a fault being eliminated (ground fault of a cable,
EN 60034-1).
6.1 Terminal box
6.1.1 Instructions for terminal boxes
DANGER
Dangerous voltage
Electric machines contain hazardous voltages.
If the machine is not de-energized and brought into a no-voltage
condition, death or serious injury will occur.
When work is carried out on the machine with the terminal box open, it
must not be electrically connected!

Electrical connection
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44 56100000002001, 02/2013
NOTICE
Damage to property
Note the following information to avoid damage to the terminal box.
● Make sure that the components inside the terminal box e.g. terminal board and
cable connections) are not damaged!
● It must be ensured that there are no foreign bodies, dirt or moisture in the
terminal box.
Cable entries into the terminal box according to DIN 42925.
● Close any additional open cable entries with O-rings or suitable flat gaskets, the
terminal box itself must be sealed so that it is dust and water tight using the
original seal.
● Please observe the tightening torques for cable glands and other screws.
● When performing a test run, secure the feather keys without output elements.
Note
The terminal box must be sealed so that dust and water cannot enter.
WARNING
Dangerous voltage
Loosening the safety torx screw can result in death, serious injury or
material damage!
Do not loosen the safety torx screw with respect to the center terminal,
as this ensures a conductive connection between the grounding
conductor and frame!
NOTICE
Serious damage to the machine
Failure to observe these measures will result in serious damage to the machine!
● Do not rotate the terminal box unless the connection cables have not yet been
laid.
● If you release the safety torx screw to both sides of the outer connecting
terminals, this can destroy the machine!
● Remove the three large snap hooks on the terminal board before rotating the
the terminal box. Keep the snap hooks pressed while rotating the terminal box
and use a screwdriver to re-engage when finished.

Electrical connection
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56100000002001, 02/2013 45
6.1.2 Optional terminal board (star or delta circuit)
NOTICE
Arcing at the optional terminal board can destroy the machine
Failure to observe this information can result in destruction of the machine as a
result of arcing.
To change the operating mode, always press the jumper fully into the base of the
slot and use the red locking lever to ensure that it is engaged.
6.1.3 Protruding connection cables
WARNING
Short-circuit hazard
During disassembly and particularly when installing the cover plate,
make sure that the connection cables are not clamped between
enclosure parts and the cover plate.
CAUTION
It must be ensured that there are no foreign bodies, dirt, or moisture in the terminal
base of the machine enclosure.
● Use O-rings or suitable flat gaskets to seal entries in cover plates (DIN 42925)
and other open entries.
● Seal the terminal base of the machine enclosure using the original seal of the
cover plate to prevent dust and water from entering.
● Please observe the tightening torques for cable glands and other screws.
● When performing a test run, secure the feather keys without output elements.

Electrical connection
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46 56100000002001, 02/2013
6.1.4 Knockout openings
Note
Knockout openings
● Knockout openings in the terminal box must be knocked out using appropriate
methods.
● Take care not to damage the terminal box or its interior components (the terminal
board, cable connections, and so on).
6.1.5 Installation and routing
NOTICE
Damage to terminal board
Observe the following measures to prevent damage to the terminal board:
● Remove the screw-type connections (EN 50262) only when the terminal box is
closed.
● Tighten the screw-type connections to rated torque value only when the terminal
box is closed.
● Tighten the screw-type connections only finger tight when the terminal box is
open.
● Make sure that the three large snap hooks are engaged when tightening the
screw-type connections!

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56100000002001, 02/2013 47
6.2 Tightening torques
6.2.1 Cable glands
Note
Take care not to damage the cable jacket.
Tightening torques must be adapted to suit the type of cable jacket material in use.
You should refer to the table in order to find the correct tightening torque for any
metal and plastic cable glands that are to be mounted directly on the machine, as
well as for any other screw-type connections (such as adapters).
Table 6-1 Tightening torques for cable glands
Clamping range in mm
Metal
± 10%
Nm
Plastic
± 10%
Nm Standard
-30 °C ... 100 °C
Ex
-30 °C ... 90 °C
Ex
-60 °C ... 105 °C
O ring
Cord ∅
mm
M 12 x 1,5 8 1,5 3,0 ... 7,0 -
M 16 x 1,5 10 2 4,5 ... 10,0 6,0 ... 10,0
M 20 x 1,5 7,0 ... 13,0 6,0 ... 12,0
M 25 x 1,5
12 4
9,0 ... 17,0 10,0 ... 16,0
M 32 x 1,5 11,0 ... 21,0 13,0 ... 20,0
M 40 x 1,5
18
19,0 ... 28,0 20,0 ... 26,0
M 50 x 1,5 26,0 ... 35,0 25,0 ... 31,0
M 63 x 1,5
20
6
34,0 ... 45,0 -
2
6.2.2 Terminal boxes, end shields, grounding conductors,
sheet metal fan covers
Note
The specified tightening torques are applicable unless other values are indicated.

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48 56100000002001, 02/2013
Table 6-2 Tightening torques for screws on the terminal box, end shields, screw-type
grounding conductor connections
Thread ∅ M 4 M 5 M 6 M 8 M 10 M 12 M 16 M20
min 2 3.5 6 16 28 46 110 225
Nm
max 3 5 9 24 42 70 165 340
Table 6-3 Tightening torques for self-tapping screws on the terminal box, end shields,
screw-type grounding conductor connections, sheet metal fan covers
Thread ∅ M 4 M 5 M 6
min 4 7.5 12.5
Nm
Max. 5 9.5 15.5
6.3 General information on conductor connection
Cross-sections that can be connected depending on the size of the terminal (possibly
reduced due to size of cable entries)
WARNING
Short-circuit hazard
Electric machines contain hazardous voltages.
If the appropriate precautions are not taken, death or serious physical injury can
occur.
● Do not lay connection cables over the central dome of the terminal board.
● Observe the opening direction and the mounting position of the cover washers
on the terminal board.

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56100000002001, 02/2013 49
6.4 General information on connecting the
grounding conductor
Note
The machine's grounding conductor cross-section must comply with EN / IEC 60034-
1 .
Please also observe installation regulations such as those specified in
EN / IEC 60204-1..
6.5 Connection to the converter
CAUTION
The standard insulation system is designed so that operation on the
converter is possible for supply voltages up to 500 V +10% in motorized
operation. Use a special insulation system or adopt special measures,
e.g. output filter, for higher voltages.
NOTICE
Machines must always be connected to frequency converters using
shielded machine supply cables. The most effective method of shielding
is to conductively connect the cable to the metal terminal box of the
machine (with metal screw connections) over a large surface area.
Note
EMC
Please observe the section containing instructions on ensuring electromagnetic
compatibility.
See the list of additional operating instructions: Further documents (Page 64)

Electrical connection
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50 56100000002001, 02/2013
6.6 Final checks
Before closing the terminal box/terminal base of the machine enclosure, check the
following:
● Establish the electrical connections in the terminal box in accordance with the
details in the sections above and tighten with the correct torque.
● The clearances between non-insulated parts have been maintained:
≥ 5.5 mm to 690 V, ≥ 8 mm to 1000 V.
● Avoid protruding wire ends!
● In order not to damage the cable insulation, freely arrange the connecting cables.
● Connect the machine corresponding to the specified direction of rotation.
● Keep the inside of the terminal box clean and free from trimmed-off ends of wire.
● Ensure that all seals and sealing surfaces are undamaged and clean.
● Correctly and professionally close unused openings in the terminal boxes.
● The pressure relief device is undamaged (depending on the type of terminal box,
this involves either cast-in slots or an overpressure diaphragm). Only repair
damage after prior consultation with the person responsible for the safety of the
equipment and use only original parts.