Siemens SINAMICS G110M User manual

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SINAMICS
SINAMICS G110M
Distributed converter for
SIMOGEAR geared motors
Getting Started
Edition 04/2018, Firmware V4.7 SP10
04/2018, FW V4.7 SP10
A5E3610033
8B AG
Fundamental safety
instructions
1
Description
2
Installation
3
Commissioning
4
Troubleshooting
5

Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
Document order number: (null)
Ⓟ
04/2018 Subject to change
Copyright © Siemens AG 2018.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Distributed converter for SIMOGEAR geared motors
Getting Started, 04/2018, FW V4.7 SP10, A5E36100338B AG 3
Table of contents
1 Fundamental safety instructions.............................................................................................................. 5
1.1 General safety instructions .......................................................................................................5
1.2 Equipment damage due to electric fields or electrostatic discharge ......................................11
1.3 Warranty and liability for application examples ......................................................................11
1.4 Industrial security ....................................................................................................................12
1.5 Residual risks of power drive systems....................................................................................14
2 Description............................................................................................................................................ 17
2.1 Identifying the components of the system ..............................................................................17
2.2 SINAMICS G110M converter..................................................................................................18
2.3 Compatible motors..................................................................................................................21
2.4 General layout SINAMICS G110M system.............................................................................21
3 Installation ............................................................................................................................................ 27
3.1 Mechanical Installation............................................................................................................28
3.2 System Installation..................................................................................................................32
3.2.1 Installation Procedures ...........................................................................................................32
3.2.2 Grounding the terminal housing..............................................................................................45
3.2.3 Installing the 24V power supply ..............................................................................................45
3.3 Electrical Installation ...............................................................................................................49
3.3.1 SINAMICS G110M Electrical data ..........................................................................................49
3.3.2 Connections and interference suppression ............................................................................51
3.3.3 Basic EMC rules .....................................................................................................................52
3.3.4 Connection and cables ...........................................................................................................53
3.3.5 Cable protection......................................................................................................................62
4 Commissioning ..................................................................................................................................... 65
4.1 Commissioning tools...............................................................................................................65
4.2 Wiring example for the factory settings...................................................................................66
4.3 Inverter factory setting ............................................................................................................68
4.4 p0015 Macros .........................................................................................................................69
4.5 Quick Commissioning with DIP switches................................................................................75
4.6 Commissioning a decentralized drive with the IOP-2 .............................................................81
4.7 Quick commissioning with a PC .............................................................................................84
4.7.1 Creating a project....................................................................................................................85
4.7.2 Transfer inverters connected via USB into the project ...........................................................86
4.7.3 Go online and start the commissioning Wizard ......................................................................87
4.7.4 Selecting the control mode .....................................................................................................89

Table of contents
Distributed converter for SIMOGEAR geared motors
4Getting Started, 04/2018, FW V4.7 SP10, A5E36100338B AG
4.7.5 Identify motor data ................................................................................................................. 90
4.8 Using the AS-i Programmer ................................................................................................... 92
5 Troubleshooting .................................................................................................................................... 95

Distributed converter for SIMOGEAR geared motors
Getting Started, 04/2018, FW V4.7 SP10, A5E36100338B AG 5
Fundamental safety instructions
1
1.1
General safety instructions
WARNING
Electric shock and danger to life due to other energy sources
Touching live components can result in death or severe injury.
•Only work on electrical devices when you are qualified for this job.
•Always observe the country-specific safety rules.
Generally, the following six steps apply when establishing safety:
1. Prepare for disconnection. Notify all those who will be affected by the procedure.
2. Isolate the drive system from the power supply and take measures to prevent it being
switched back on again.
3. Wait until the discharge time specified on the warning labels has elapsed.
4. Check that there is no voltage between any of the power connections, and between any
of the power connections and the protective conductor connection.
5. Check whether the existing auxiliary supply circuits are de-energized.
6. Ensure that the motors cannot move.
7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water. Switch the energy sources to a safe state.
8. Check that the correct drive system is completely locked.
After you have completed the work, restore the operational readiness in the inverse
sequence.
WARNING
Risk of electric shock and fire from supply networks with an excessively high impedance
Excessively low short-circuit currents can lead to the protective devices not tripping or
tripping too late, and thus causing electric shock or a fire.
•In the case of a conductor-conductor or conductor-ground short-circuit, ensure that the
short-circuit current at the point where the inverter is connected to the line supply at
least meets the minimum requirements for the response of the protective device used.
•You must use an additional residual-current device (RCD) if a conductor-ground short
circuit does not reach the short-circuit current required for the protective device to
respond. The required short-circuit current can be too low, especially for TT supply
systems.

Fundamental safety instructions
1.1 General safety instructions
Distributed converter for SIMOGEAR geared motors
6Getting Started, 04/2018, FW V4.7 SP10, A5E36100338B AG
WARNING
Risk of electric shock and fire from supply networks with an excessively low impedance
Excessively high short-circuit currents can lead to the protective devices not being able to
interrupt these short-circuit currents and being destroyed, and thus causing electric shock
or a fire.
•Ensure that the prospective short-circuit current at the line terminal of the inverter does
not exceed the breaking capacity (SCCR or Icc) of the protective device used.
WARNING
Electric shock if there is no ground connection
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when
touched, can result in death or severe injury.
•Ground the device in compliance with the applicable regulations.
WARNING
Electric shock due to connection to an unsuitable power supply
When equipment is connected to an unsuitable power supply, exposed components may
carry a hazardous voltage that might result in serious injury or death.
•Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.
WARNING
Electric shock due to equipment damage
Improper handling may cause damage to equipment. For damaged devices, hazardous
voltages can be present at the enclosure or at exposed components; if touched, this can
result in death or severe injury.
•Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
•Do not use any damaged devices.

Fundamental safety instructions
1.1 General safety instructions
Distributed converter for SIMOGEAR geared motors
Getting Started, 04/2018, FW V4.7 SP10, A5E36100338B AG 7
WARNING
Electric shock due to unconnected cable shield
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
•As a minimum, connect cable shields and the conductors of power cables that are not
used (e.g. brake cores) at one end at the grounded housing potential.
WARNING
Arcing when a plug connection is opened during operation
Opening a plug connection when a system is operation can result in arcing that may cause
serious injury or death.
•Only open plug connections when the equipment is in a voltage-free state, unless it has
been explicitly stated that they can be opened in operation.
WARNING
Electric shock due to residual charges in power components
Because of the capacitors, a hazardous voltage is present for up to 5 minutes after the
power supply has been switched off. Contact with live parts can result in death or serious
injury.
•Wait for 5 minutes before you check that the unit really is in a no-voltage condition and
start work.
NOTICE
Property damage due to loose power connections
Insufficient tightening torques or vibration can result in loose power connections. This can
result in damage due to fire, device defects or malfunctions.
•Tighten all power connections to the prescribed torque.
•Check all power connections at regular intervals, particularly after equipment has been
transported.

Fundamental safety instructions
1.1 General safety instructions
Distributed converter for SIMOGEAR geared motors
8Getting Started, 04/2018, FW V4.7 SP10, A5E36100338B AG
WARNING
Spread of fire from built-in devices
In the event of fire outbreak, the enclosures of built-in devices cannot prevent the escape of
fire and smoke. This can result in serious personal injury or property damage.
•Install built-in units in a suitable metal cabinet in such a way that personnel are
protected against fire and smoke, or take other appropriate measures to protect
personnel.
•Ensure that smoke can only escape via controlled and monitored paths.
WARNING
Active implant malfunctions due to electromagnetic fields
Inverters generate electromagnetic fields (EMF) in operation. People with active implants in
the immediate vicinity of this equipment are at particular risk.
•As the operator of an EMF-emitting installation, assess the individual risks of persons
with active implants. The following clearances are usually adequate:
–No clearance to closed control cabinets and shielded MOTION-CONNECT supply
cables
–Forearm length (approx. 35 cm clearance) to distributed drive systems and open
control cabinets
WARNING
Unexpected movement of machines caused by radio devices or mobile phones
When radio devices or mobile phones with a transmission power > 1 W are used in the
immediate vicinity of components, they may cause the equipment to malfunction.
Malfunctions may impair the functional safety of machines and can therefore put people in
danger or lead to property damage.
•If you come closer than around 2 m to such components, switch off any radios or mobile
phones.
•Use the "SIEMENS Industry Online Support app" only on equipment that has already
been switched off.