Siemens SINAMICS V20 Inverter User manual

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SINAMICS V20 Inverter
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SINAMICS
SINAMICS V20 Inverter
Getting Started
07/2012
A5E03728127
Preface
Safety instructions
1
Mechanical installation
2
Electrical installation
3
Commissioning
4
Parameter list
5
Fault and warning codes
6
Technical specifications
7
Ordering data
8

Legal information
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the relevant information is not taken into account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E03728127
Ⓟ 07/2012 Technical data subject to change
Copyright © Siemens AG 2012.
All rights reserved

SINAMICS V20 Inverter
Getting Started, 07/2012, A5E03728127 3
Preface
Purpose of this manual
This manual provides you with information about the proper installation, quick commissioning
and basic operation of SINAMICS V20 inverters.
SINAMICS V20 user documentation components
Document Product Language
Inverter system
Operating Instructions SINAMICS V20 Inverters Chinese (available as a printed
manual)
English
Getting Started 1) SINAMICS V20 Inverters Chinese - English bilingual
Options 2)
Product Information Parameter Loaders Chinese - English bilingual
Product Information Dynamic Braking Modules Chinese - English bilingual
Product Information External Basic Operator Panels (BOPs) Chinese - English bilingual
Product Information BOP Interface Modules Chinese - English bilingual
Product Information Screening Plate Kits Chinese - English bilingual
Spare parts 2)
Product Information Replacement Fans Chinese - English bilingual
1) The Getting Started is included in the delivery of the inverter.
2) The Product Information is included in the delivery of individual options or spare parts.
Technical support
Country Hotline
China [phone]
Germany [phone]
Italy [phone]
Brazil [phone]
India [phone]
Korea [phone]
Turkey [phone]
USA [phone]
Further service contact information: Support contacts
(http://support.automation.siemens.com/WW/view/en/16604999)
For ordering information, see Chapter "Ordering data (Page 65)".

Preface
SINAMICS V20 Inverter
4 Getting Started, 07/2012, A5E03728127

SINAMICS V20 Inverter
Getting Started, 07/2012, A5E03728127 5
Table of contents
Preface ...................................................................................................................................................... 3
1 Safety instructions ..................................................................................................................................... 7
2 Mechanical installation............................................................................................................................. 13
2.1 Mounting orientation and clearance.............................................................................................13
2.2 Mounting ......................................................................................................................................14
3 Electrical installation ................................................................................................................................ 19
3.1 Typical system connections.........................................................................................................19
3.2 Terminal description.....................................................................................................................21
4 Commissioning ........................................................................................................................................ 23
4.1 The built-in Basic Operator Panel (BOP).....................................................................................23
4.1.1 Introduction to the built-in BOP....................................................................................................23
4.1.2 Inverter menu structure................................................................................................................25
4.1.3 Viewing inverter status.................................................................................................................26
4.1.4 Editing parameters.......................................................................................................................26
4.2 Setting the 50 / 60 Hz selection menu .........................................................................................28
4.3 Quick commissioning ...................................................................................................................29
4.3.1 Structure of the setup menu.........................................................................................................29
4.3.2 Setting motor data........................................................................................................................30
4.3.3 Setting connection macros...........................................................................................................32
4.3.4 Setting application macros...........................................................................................................44
4.3.5 Setting common parameters........................................................................................................47
4.4 Restoring to defaults ....................................................................................................................48
5 Parameter list .......................................................................................................................................... 49
6 Fault and warning codes.......................................................................................................................... 59
7 Technical specifications........................................................................................................................... 61
8 Ordering data........................................................................................................................................... 65

Table of contents
SINAMICS V20 Inverter
6 Getting Started, 07/2012, A5E03728127

SINAMICS V20 Inverter
Getting Started, 07/2012, A5E03728127 7
Safety instructions 1
Before installing and putting this equipment into operation, read the following safety
instructions and all warning labels attached to the equipment carefully. Make sure the
warning labels are kept in a legible condition and replace missing or damaged labels.
General
DANGER
Dangerous voltage
Do not touch any terminals within five minutes after the power supply for the inverter has
been switched off. Hazardous voltage remains present in the internal DC link capacitors
when the power is removed. Failure to follow this instruction could cause electric shocks.
Protective earthing conductor current
As the earth leakage for the inverter can be greater than AC 3.5 mA, a fixed earth
connection is required and the minimum size of the protective earth conductor shall comply
with the local safety regulations for high leakage current equipment.
The inverter can cause a DC current in the protective earthing conductor.
WARNING
This equipment contains dangerous voltages and controls potentially dangerous rotating
mechanical parts. Loss of life, severe personal injury, or property damage could result if the
instructions contained in this manual are not followed.
Only suitable qualified personnel should work on this equipment, and only after becoming
familiar with all safety instructions, installation, commissioning, operation, and maintenance
procedures contained in this manual.
Any unauthorized modifications of the equipment are not allowed.
Protection in case of direct contact by means of voltages < 60 V (PELV = Protective Extra
Low Voltage according to EN 61800-5-1) is only permissible in areas with equipotential
bonding and in dry indoor rooms. If these conditions are not fulfilled, other protective
measures against electric shock must be applied e.g. protective insulation.
The inverter must always be grounded. If the inverter is not correctly grounded, this can
lead to extremely hazardous conditions which, under certain circumstances, can result in
death.
The device must be disconnected from the electrical power supply before any connections
with the device are established or in any way altered.
Install the inverter on a metal mounting plate in a control cabinet. The mounting plate has to
be unpainted and with a good electrical conductivity.
It is strictly prohibited for any mains disconnection to be performed on the motor-side of the
system, if the inverter is in operation and the output current is not zero.
Take particular notice of the general and regional installation and safety regulations
regarding work on dangerous voltage installations (e.g. 61800-5-1) as well as the relevant
regulations regarding the correct use of tools and personal protective equipment (PPE).

Safety instructions
SINAMICS V20 Inverter
8 Getting Started, 07/2012, A5E03728127
CAUTION
Static discharges on surfaces or interfaces (e.g. terminal or connector pins) can cause
malfunctions or defects. Therefore, when working with inverters or inverter components,
ESD protective measures should be observed.
Transport and storage
CAUTION
Protect the equipment from physical shocks or vibration during transport and storage. It is
important that the equipment is protected from water (rainfall) and excessive temperatures.
Installation
WARNING
Only permanently-wired input power connections are allowed. The equipment must be
earthed (IEC 536 Class 1, NEC and other applicable standards).
Wherever faults occurring in the control equipment can lead to substantial material damage
or even grievous bodily injury (that is, potentially dangerous faults), additional external
precautions must be taken or facilities provided to ensure or enforce safe operation, even
when a fault occurs (e.g. independent limit switches, mechanical interlocks, etc.).
Make sure the motor is configured for the correct supply voltage.
Mount the inverter vertically to a flat and non-combustible surface.
Requirements for United States / Canadian installations (UL/cUL)
Suitable for use on a circuit capable of delivering not more than 40000 rms Symmetrical
Amperes, 480 Vac maximum, when protected by UL/cUL-certified Class J fuses only. For
each frame size A to D use class 1 75 °C copper wire only.
This equipment is capable of providing internal motor overload protection according to
UL508C. In order to comply with UL508C, parameter P0610 must not be changed from its
factory setting of 6.
For applications where UL approval is required, only AC voltage can be applied to the
Relay Output (DO2) terminals (maximum 250 V).
For Canadian (cUL) installations the inverter mains supply must be fitted with any external
recommended suppressor with the following features:
•Surge-protective devices; device shall be a Listed Surge-protective device (Category
code VZCA and VZCA7)
•Rated nominal voltage 480/277 VAC, 50/60 Hz, 3-phase
•Clamping voltage VPR = 2000 V, IN = 3 kA min, MCOV = 550 VAC, SCCR = 40 kA
•Suitable for Type 1 or Type 2 SPD application
•Clamping shall be provided between phases and also between phase and ground

Safety instructions
SINAMICS V20 Inverter
Getting Started, 07/2012, A5E03728127 9
WARNING
The opening of the branch-circuit protective device may be an indication that a fault current
has been interrupted. To reduce the risk of fire or electric shock, current-carrying parts and
other components of the controller should be examined and the controller replaced if
damaged. If burnout of the current element of an overload relay occurs, the complete
overload relay must be replaced.
CAUTION
Separate the control cables from the power cables as much as possible.
Keep the connecting cables away from rotating mechanical parts.
Commissioning
WARNING
The following terminals can carry dangerous voltages even if the inverter is not operating:
- The mains input terminals L1, L2, L3, and PE
- The motor terminals U, V, W, and output earth terminal
- The DC link terminals DC+ and DC-
- The braking resistor terminals R1 and R2 (Frame size D only)
This equipment must not be used as an "emergency stop" mechanism (
see EN 60204,
9.2.5.4
).
It is not allowed to open, connect or disconnect the equipment during its operation.
Operation
WARNING
Certain parameter settings may cause the inverter to restart automatically after an input
power failure, for example, the automatic restart function.
Motor parameters must be accurately configured for motor overload protection to operate
correctly.
Use of mobile radio devices (e.g. telephones, walkie-talkies) in the immediate vicinity of the
devices (< 1.8 m) can interfere with the functioning of the equipment.
Risk of fire
If an unsuitable braking resistor is used, this could result in a fire and severely damage,
people, property and equipment. Use the adequate braking resistor and install it correctly.
The temperature of a braking resistor increases significantly during operation. Avoid coming
into direct contact with braking resistors.

Safety instructions
SINAMICS V20 Inverter
10 Getting Started, 07/2012, A5E03728127
WARNING
During operation and for a short time after switching off the inverter, the marked surfaces of
the inverter can reach a high temperature. Avoid coming into direct contact with these
surfaces.
CAUTION
This equipment is suitable for use in a power system up to 40,000 symmetrical amperes
(rms), for the maximum rated voltage + 10 % when protected by an appropriate standard
fuse.
Repair
WARNING
Repairs on equipment may only be carried out by Siemens Service, by repair centers
authorized by Siemens or by authorized personnel who are thoroughly acquainted with all
the warnings and operating procedures contained in this manual.
Any defective parts or components must be replaced using parts contained in the relevant
spare parts lists.
Disconnect the power supply before opening the equipment for access.
Dismantling and disposal
CAUTION
The packaging of the inverter is re-usable. Retain the packaging for future use.
Easy-to-release screw and snap connectors allow you to break the unit down into its
component parts. You can recycle these component parts, dispose of them in accordance
with local requirements or return them to the manufacturer.

Safety instructions
SINAMICS V20 Inverter
Getting Started, 07/2012, A5E03728127 11
Residual risks
CAUTION
The control and drive components of a power drive system (PDS) are approved for
industrial and commercial use in industrial line supplies. Their use in public line supplies
requires a different configuration and/or additional measures.
These components may only be operated in closed housings or in higher-level control
cabinets with protective covers that are closed, and when all of the protective devices are
used.
These components may only be handled by qualified and trained technical personnel who
are knowledgeable and observe all of the safety information and instructions on the
components and in the associated technical user documentation.
When carrying out a risk assessment of a machine in accordance with the EU Machinery
Directive, the machine manufacturer must consider the following residual risks associated
with the control and drive components of a PDS.
1. Unintentional movements of driven machine components during commissioning,
operation, maintenance, and repairs caused by, for example:
– Hardware defects and / or software errors in the sensors, controllers, actuators, and
connection technology
– Response times of the controller and drive
– Operating and/or ambient conditions not within the scope of the specification
– Condensation / conductive contamination
– Parameterization, programming, cabling, and installation errors
– Use of radio devices / cellular phones in the immediate vicinity of the controller
– External influences / damage
2. Exceptional temperatures as well as emissions of noise, particles, or gas caused by, for
example:
– Component malfunctions
– Software errors
– Operating and/or ambient conditions not within the scope of the specification
– External influences / damage
3. Hazardous shock voltages caused by, for example:
– Component malfunctions
– Influence of electrostatic charging
– Induction of voltages in moving motors
– Operating and/or ambient conditions not within the scope of the specification
– Condensation / conductive contamination
– External influences / damage
4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a
risk to people with a pacemaker, implants or metal replacement joints, etc. if they are
too close.
5. Release of environmental pollutants or emissions as a result of improper operation of
the system and/or failure to dispose of components safely and correctly.

Safety instructions
SINAMICS V20 Inverter
12 Getting Started, 07/2012, A5E03728127

SINAMICS V20 Inverter
Getting Started, 07/2012, A5E03728127 13
Mechanical installation 2
2.1 Mounting orientation and clearance
The inverter must be mounted in an enclosed electrical operating area or a control cabinet.
Mounting orientation
Always mount the inverter in an upright position.
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Mounting clearance
Top ≥ 100 mm
Bottom ≥100 mm (for frame sizes B ... D, and frame size A without fan)
≥ 85 mm (for fan-cooled frame size A)
Side ≥ 0 mm
DLU
DLU
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Mechanical installation
2.2 Mounting
SINAMICS V20 Inverter
14 Getting Started, 07/2012, A5E03728127
2.2 Mounting
Mounting methods Applicable frame sizes Remarks
Cabinet panel mounting Frame sizes A ... D The inverter is mounted directly on the surface of the cabinet
panel.
Push-through mounting Frame sizes B ... D The inverter is mounted with the heatsink extended through
the back of the cabinet panel.
Outline dimensions
Frame size Dimensions (mm)
A
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B
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Mechanical installation
2.2 Mounting
SINAMICS V20 Inverter
Getting Started, 07/2012, A5E03728127 15
Frame size Dimensions (mm)
C
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 
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D
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1) Height of frame size A with fan
2) Depth inside the cabinet for push-through mounting

Mechanical installation
2.2 Mounting
SINAMICS V20 Inverter
16 Getting Started, 07/2012, A5E03728127
Drill patterns (cabinet panel mounting)
Drill pattern (mm)
Frame size A Frame size B





Fixings:
4 x M4 screws
4 x M4 nuts
4 x M4 washers
Tightening torque: 1.8 Nm ± 10%





Fixings:
4 x M4 screws
4 x M4 nuts
4 x M4 washers
Tightening torque: 1.8 Nm ± 10%
Frame size C Frame size D
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


Fixings:
4 x M5 screws
4 x M5 nuts
4 x M5 washers
Tightening torque: 2.5 Nm ± 10%




Fixings:
4 x M5 screws
4 x M5 nuts
4 x M5 washers
Tightening torque: 2.5 Nm ± 10%

Mechanical installation
2.2 Mounting
SINAMICS V20 Inverter
Getting Started, 07/2012, A5E03728127 17
Drill patterns and cut-outs (push-through mounting)
Drill pattern and cut-out (mm)
Frame size B Frame size C Frame size D
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Fixings:
4 x M4 screws
Tightening torque: 1.8 Nm ±
10%
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


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Fixings:
4 x M5 screws
Tightening torque: 2.5 Nm ± 10%

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

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Fixings:
4 x M5 screws
Tightening torque: 2.5 Nm ± 10%

Mechanical installation
2.2 Mounting
SINAMICS V20 Inverter
18 Getting Started, 07/2012, A5E03728127
Mounting steps (push-through mounting)
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NOTICE
A gap is reserved at the bottom of the cut-out area to allow fan removal from outside the
cabinet without removing the inverter.
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IDQUHPRYDO

SINAMICS V20 Inverter
Getting Started, 07/2012, A5E03728127 19
Electrical installation 3
3.1 Typical system connections
Typical system connections for 400 V variants
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For ordering information of available options and spare parts, see Chapter "Ordering data
(Page 65)".

Electrical installation
3.1 Typical system connections
SINAMICS V20 Inverter
20 Getting Started, 07/2012, A5E03728127
Recommended fuse types
Recommended fuse type Frame size
CE-compliant (Siba URZ) UL-compliant
400 V
A 50 124 34 (16 A) 15 A 600 VAC, class J
B 50 124 34 (20 A) 20 A 600 VAC, class J
C 50 140 34 (30 A) 30 A 600 VAC, class J
D 50 140 34 (63 A) 60 A 600 VAC, class J
Wiring diagram
Digital inputs
Control circuit
Main circuit
Digital outputs
Transistor
output
Relay output
Analog inputs
Expansion port
Analog output
FSA to FSC
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131
See also
Setting connection macros (Page 32)